Rubber ring assembly error-proofing detection device

By designing a rubber ring assembly error-proofing detection device and utilizing components such as support components, limit components, and offset sensors, the problem of low manual inspection efficiency is solved, and automated inspection and efficient assembly are achieved.

CN223307825UActive Publication Date: 2025-09-05SHENYANG SITUO WEIYUAN MASCH MFG CO LTD
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Patent Information

Application Number
CN202422753877.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-05
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing rubber ring assembly devices rely on manual assembly and subsequent testing, which can lead to problems such as missing assembly and incorrect installation direction, rendering the product unusable, and manual testing is inefficient.

Method used

A rubber ring assembly error-proofing detection device is designed, which includes a mounting base, a support component, a limit component, a positioning component, a fixing component, an offset sensor, etc. These components are used to position, fix and detect the rubber ring to ensure the correct assembly direction.

Benefits of technology

It realizes automated detection, reduces the phenomenon of missing and wrong installation, improves the detection speed and work efficiency, and reduces the rework rate.

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Abstract

The utility model relates to the technical field of rubber ring assembly equipment, in particular to a rubber ring assembly mistake-proofing detection device. According to the technical scheme, the rubber ring assembly mistake-proofing detection device comprises a mounting bottom plate, a supporting assembly, a limiting assembly, a positioning assembly, a fixing assembly, a mounting support, a positioning hole, a limiting groove, an offset sensor, a carrying assembly and an indicating assembly, the supporting assembly is arranged on the bottom face of the mounting bottom plate, and the limiting assembly is arranged on the surface of the mounting bottom plate; a positioning assembly is arranged at the top end of the limiting assembly, and a fixing assembly is arranged above the limiting assembly. Compared with a traditional rubber ring assembling device, assembling and follow-up detection are generally conducted manually, assembling is recognized one by one by means of human eyes, the working efficiency is lowered, and the rubber ring assembling device can detect whether assembling of the rubber rings is wrong or not when the rubber rings are arranged on the rubber ring assembling device in a sleeving mode through the offset detection structure.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber ring assembly equipment, in particular to a rubber ring assembly error prevention detection device. Background Art

[0002] The rubber ring assembly device is a device used to match the rubber ring with certain parts on the car, and is used to assemble the rubber ring in the required direction.

[0003] Existing rubber ring assembly devices usually rely on manual assembly and subsequent inspection, which may cause problems such as missing rubber rings on some products or incorrect installation directions, rendering the products unusable. In addition, the assembly process relies on manual identification of each piece, slowing down work efficiency.

[0004] Existing rubber ring assembly devices usually rely on manual assembly and subsequent inspection, which leads to problems such as missing rubber rings on some products and incorrect installation directions. The rubber ring assembly device is equipped with an offset detection structure. When the rubber ring is placed on the rubber ring assembly device, it can detect whether the rubber ring is assembled incorrectly, thereby solving the technical problems of missed detection and wrong detection during manual inspection, slow detection speed and high rework rate. Utility Model Content

[0005] To overcome the problem that existing rubber ring assembly devices usually rely on manual assembly and subsequent inspection, which leads to problems such as rubber rings on some products being missing or installed in the wrong direction, rendering the products unusable, and relying on human eyes to identify and assemble each piece, slowing down work efficiency.

[0006] The technical solution of the utility model is: a rubber ring assembly error-proofing detection device, including a mounting base, a supporting component, a limiting component, a positioning component, a fixing component, a mounting bracket, a positioning hole, a limiting groove, an offset sensor, a conveying component and an indicating component. The bottom surface of the mounting base is provided with a supporting component, the surface of the mounting base is provided with a limiting component, the top of the limiting component is provided with a positioning component, the fixing component is provided above the limiting component, a mounting bracket is provided on one side of the limiting component, a positioning hole is provided on the surface of the mounting bracket, a limiting groove is provided above the positioning hole, an offset sensor is provided inside the limiting groove, conveying components are provided on both sides of the mounting base, and an indicating component is provided on the surface of the mounting base.

[0007] Preferably, the mounting base is supported by a support assembly, one end of the rubber ring is limited and fixed by a limit assembly, the rubber ring is positioned by a positioning assembly, the other end of the rubber ring is fixed by a fixing assembly, the offset sensor is installed by a mounting bracket, the positioning hole facilitates the operator to adjust and install the mounting bracket according to needs, the limit slot limits the offset sensor to prevent the offset sensor from moving, the offset sensor is used to sense whether the assembly direction of the rubber ring is correct, the carrying assembly facilitates the operator to carry the mounting base, and the indication assembly and the offset sensor cooperate to indicate whether there is an error in the assembly of the rubber ring.

[0008] Preferably, the support assembly includes support pads and a support base plate, the support pads are provided at the four corners of the bottom surface of the installation base plate, and the support base plate is provided on the top surface of the installation base plate.

[0009] Preferably, the limiting assembly includes a support seat and a positioning block. The surface of the mounting base is provided with a support seat, two groups of support seats are provided, and a positioning block is provided on one side of the support seat.

[0010] Preferably, the positioning assembly includes a support bracket and a first mounting bolt, the top surface of the support seat is provided with the support bracket, and the top surface of the support bracket is provided with the first mounting bolt.

[0011] Preferably, the fixing assembly includes a limiting base and a positioning pin. The limiting base is provided at one end of the supporting bracket, and the positioning pin is provided inside the limiting base.

[0012] Preferably, the carrying assembly includes a carrying handle and a second mounting bolt. The carrying handle is provided on both sides of the mounting base, and the second mounting bolt is provided inside the carrying handle.

[0013] Preferably, the indicating component includes a control computer, a signal receiver and an indicator light. The top surface of the mounting base is provided with a control computer, a signal receiver is provided on one side of the control computer, and an indicator light is provided on the top surface of the control computer.

[0014] Beneficial effects of the utility model:

[0015] 1. Compared with traditional rubber ring assembly devices, which usually rely on manual assembly and subsequent inspection, this may lead to problems such as missing rubber rings on some products or incorrect installation directions, rendering the products unusable. In addition, the assembly process relies on the human eye to identify each piece, slowing down work efficiency. The rubber ring assembly device is equipped with an offset detection structure. When the rubber ring is placed on the rubber ring assembly device, it can detect whether the rubber ring is assembled incorrectly, thereby solving the technical problems of missed detection and incorrect detection, slow detection speed, and high rework rate that occur during manual inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shown is a first three-dimensional structural diagram of a rubber ring assembly error prevention detection device of the present invention;

[0017] Figure 2 Shown is a second three-dimensional structural diagram of a rubber ring assembly error prevention detection device of the present invention;

[0018] Figure 3 Shown is a schematic diagram of the bottom three-dimensional structure of a rubber ring assembly error prevention detection device of the present invention;

[0019] Figure 4 Shown is a side view of a three-dimensional structure of a rubber ring assembly error prevention detection device of the present invention;

[0020] Explanation of the accompanying drawings: 1. Mounting base; 201. Support foot pad; 202. Support base; 301. Support seat; 302. Positioning block; 401. Support bracket; 402. First mounting bolt; 501. Limiting base; 502. Positioning pin; 601. Mounting bracket; 602. Positioning hole; 603. Limiting slot; 604. Offset sensor; 701. Carrying handle; 702. Second mounting bolt; 801. Control computer; 802. Signal receiver; 803. Indicator light. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] See also Figures 1-4 The utility model provides an embodiment: a rubber ring assembly error prevention detection device, including a mounting base 1, a supporting component, a limiting component, a positioning component, a fixing component, a mounting bracket 601, a positioning hole 602, a limiting groove 603, an offset sensor 604, a conveying component and an indicating component. The bottom surface of the mounting base 1 is provided with a supporting component, the surface of the mounting base 1 is provided with a limiting component, the top of the limiting component is provided with a positioning component, the fixing component is provided above the limiting component, a mounting bracket 601 is provided on one side of the limiting component, a positioning hole 602 is provided on the surface of the mounting bracket 601, a limiting groove 603 is provided above the positioning hole 602, an offset sensor 604 is provided inside the limiting groove 603, conveying components are provided on both sides of the mounting base 1, and an indicating component is provided on the surface of the mounting base 1.

[0023] See also Figures 1-4In this embodiment, the support assembly includes support pads 201 and a support base plate 202. The four corners of the bottom surface of the mounting base plate 1 are provided with support pads 201, and the top surface of the mounting base plate 1 is provided with a support base plate 202. When in use, the mounting base plate 1 is supported by the support pads 201, and the remaining equipment is supported by the support base plate 202. The limiting assembly includes a support seat 301 and a positioning block 302. The surface of the mounting base plate 1 is provided with a support seat 301. The support seat 301 is provided with two groups. The support seat 301 A positioning block 302 is provided on one side. When in use, the positioning block 302 is installed through the support seat 301, and one end of the rubber ring is positioned by the positioning block 302. The positioning assembly includes a support bracket 401 and a first mounting bolt 402. The top surface of the support seat 301 is provided with a support bracket 401, and the top surface of the support bracket 401 is provided with a first mounting bolt 402. When in use, the rubber ring is supported by the support bracket 401 and fixed by the first mounting bolt 402.

[0024] The fixing assembly includes a limiting base 501 and a positioning pin 502. A limiting base 501 is provided at one end of the support bracket 401. A positioning pin 502 is provided inside the limiting base 501. When in use, the positioning pin 502 is limited by the limiting base 501, and the other end of the rubber ring is positioned by the positioning pin 502. The carrying assembly includes a carrying handle 701 and a second mounting bolt 702. Both sides of the mounting base 1 are provided with a carrying handle 701. The second mounting bolt 702 is provided inside the carrying handle 701. When in use, the carrying handle 701 is used to facilitate the operator to install The base plate 1 is installed for transportation, and the carrying handle 701 is fixed by the second mounting bolt 702. The indication component includes a control computer 801, a signal receiver 802 and an indicator light 803. The control computer 801 is provided on the top surface of the installation base plate 1, the signal receiver 802 is provided on one side of the control computer 801, and the indicator light 803 is provided on the top surface of the control computer 801. When in use, the offset state of the rubber ring is calculated by the control computer 801, the sensor signal of the offset sensor 604 is received by the signal receiver 802, and the offset situation is displayed by the indicator light 803.

[0025] During operation, the offset sensor 604 is installed through the mounting bracket 601. The positioning hole 602 facilitates the operator to adjust the mounting bracket 601 as needed. The limiting groove 603 limits the offset sensor 604 to prevent it from moving. The offset sensor 604 is used to sense whether the rubber ring is assembled in the correct direction.

[0026] At the same time, the control computer 801 calculates the offset state of the rubber ring, the signal receiver 802 receives the sensing signal of the offset sensor 604, and the indicator light 803 displays the offset state.

[0027] Through the above steps, the mounting base plate 1 is supported by the support assembly, one end of the rubber ring is limited and fixed by the limit assembly, the rubber ring is positioned by the positioning assembly, the other end of the rubber ring is fixed by the fixing assembly, the carrying assembly facilitates the operator to carry the mounting base plate 1, and the indication assembly and the offset sensor 604 cooperate to indicate whether there is an error in the rubber ring assembly.

[0028] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.

Claims

1. A rubber ring assembly error detection device, comprising a mounting base (1); characterized in that: The invention also includes a support component, a limit component, a positioning component, a fixing component, a mounting bracket (601), a positioning hole (602), a limit slot (603), an offset sensor (604), a transport component and an indication component. The bottom surface of the mounting base plate (1) is provided with a support component, the surface of the mounting base plate (1) is provided with a limit component, the top of the limit component is provided with a positioning component, the top of the limit component is provided with a fixing component, the mounting bracket (601) is provided on one side of the limit component, the surface of the mounting bracket (601) is provided with a positioning hole (602), the top of the positioning hole (602) is provided with a limit slot (603), the interior of the limit slot (603) is provided with an offset sensor (604), both sides of the mounting base plate (1) are provided with a transport component, and the surface of the mounting base plate (1) is provided with an indication component.

2. The rubber ring assembly error-proofing detection device according to claim 1, characterized in that: The support assembly comprises support pads (201) and a support base plate (202); the support pads (201) are provided at the four corners of the bottom surface of the installation base plate (1); and the support base plate (202) is provided on the top surface of the installation base plate (1).

3. The rubber ring assembly error-proofing detection device according to claim 1, characterized in that: The limiting assembly comprises a support seat (301) and a positioning block (302); the surface of the mounting base (1) is provided with a support seat (301); two groups of support seats (301) are provided; and a positioning block (302) is provided on one side of the support seat (301).

4. The rubber ring assembly error-proofing detection device according to claim 3, characterized in that: The positioning assembly comprises a support bracket (401) and a first mounting bolt (402); the top surface of the support seat (301) is provided with the support bracket (401); and the top surface of the support bracket (401) is provided with the first mounting bolt (402).

5. The rubber ring assembly error-proofing detection device according to claim 4, characterized in that: The fixing assembly comprises a limiting base (501) and a positioning pin (502); one end of the support bracket (401) is provided with the limiting base (501); and the interior of the limiting base (501) is provided with the positioning pin (502).

6. The rubber ring assembly error-proofing detection device according to claim 4, characterized in that The transport assembly comprises a transport handle (701) and a second mounting bolt (702). The transport handles (701) are provided on both sides of the mounting base plate (1), and the second mounting bolt (702) is provided inside the transport handle (701).

7. The rubber ring assembly error-proofing detection device according to claim 1, characterized in that: The indicating component comprises a control computer (801), a signal receiver (802) and an indicator light (803); the control computer (801) is arranged on the top surface of the mounting base (1); the signal receiver (802) is arranged on one side of the control computer (801); and the indicator light (803) is arranged on the top surface of the control computer (801).