Quality inspection device for electrostatic spinning nanofiber film formation
By designing an electrospinning nanofiber film quality inspection device, the problem of quality inspection after electrospinning production was solved, uniform winding and quality inspection of spinning were achieved, and production consistency was improved.
Patent Information
- Application Number
- CN202422477372.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-14
AI Technical Summary
In the prior art, it is inconvenient to perform quality inspection after electrospinning production is completed, resulting in inconsistent production quality.
A quality inspection device for electrospun nanofiber film was designed. Through the cooperation of the transmission mechanism and the lifting mechanism, the tensile testing and uniform winding of the spinning can be realized, thus avoiding spinning entanglement and improving production quality.
The quality inspection and uniform winding of electrospinning are realized, which improves the quality and consistency of spinning production.
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Figure CN223307995U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an electrostatic spinning quality inspection device, in particular to a quality inspection device for electrostatic spinning nanofiber film formation, belonging to the technical field of electrostatic spinning. Background Art
[0002] Electrospinning is a highly efficient spinning technology that transforms polymer solutions into nanofibers by applying a high-voltage electric field. The polymer droplets split and sputter, creating nanofibers that overlap and bond on a collecting substrate, forming a randomly arranged nanofiber membrane. Nanofiber membranes not only offer advantages such as high porosity and small fiber diameter, but also allow functional particles to be directly added to the polymer solution, creating nanofiber functionalities with widespread applications in various fields.
[0003] Chinese patent application publication number CN114941189A discloses an electrospinning nanofiber membrane continuous twisting yarn device and its application. This invention produces nanofiber yarns with high orientation, uniformity, and stability, controllable fineness and twist, and no hairiness, yet excellent strength. These yarns meet yarn processing requirements and are suitable for continuous production. Functional nanofiber yarns can be produced by adding functional particles or using functional polymer materials to the electrospinning solution.
[0004] Although the nanofiber yarn in the above-mentioned patent has a high degree of orientation and is suitable for continuous production, the electrospinning nanofiber membrane device in the above-mentioned patent is not convenient for detecting the completed electrospinning. The electrospinning is directly collected after the production is completed, resulting in inconsistent electrospinning production quality. Therefore, a quality inspection device for electrospinning nanofiber membrane is proposed herein. Utility Model Content
[0005] The utility model provides a quality inspection device for electrostatically spun nanofiber film formation, so as to solve the problem in the prior art that it is inconvenient to inspect the completed electrostatic spinning.
[0006] The utility model is realized through the following technical scheme: a quality inspection device for electrostatically spun nanofiber film formation, comprising a base plate, the upper surface of the base plate is rotatably connected to a transmission frame, support sleeves are fixed at both ends of the transmission frame, a limiting groove is provided inside each of the support sleeves, a connecting plate is fixed at the top of the two support sleeves, and a transmission mechanism for driving the transmission frame to rotate is provided on the upper surface of the base plate.
[0007] Furthermore, the transmission mechanism includes a support frame fixed on the upper surface of the base plate, a first motor is fixed on the top surface of the support frame, a first rotating rod is fixed to the output end of the first motor, a driving wheel is fixedly sleeved on the periphery of the first rotating rod, a driven wheel is meshed on the periphery of the driving wheel, a second rotating rod is fixedly sleeved on the inside of the driven wheel, and the bottom end of the second rotating rod is fixedly sleeved on the middle section of the transmission frame.
[0008] Furthermore, the outer periphery of the first rotating rod is rotatably sleeved inside the support frame, the side of the support frame away from the driving wheel is rotatably sleeved on the top of the second rotating rod, and the bottom end of the second rotating rod is rotatably sleeved inside the bottom plate.
[0009] The outer periphery of each supporting sleeve is slidably sleeved with a first limiting frame, a lifting mechanism for driving the first limiting frame to move is provided between the base plate and the connecting plate, and the interior of the connecting plate is rotatably sleeved with a second threaded rod for driving the lifting mechanism to move.
[0010] Furthermore, the lifting mechanism includes two transmission sleeves threadedly connected to the periphery of the second threaded rod, a second limit frame is rotatably connected between the two transmission sleeves, two connecting rods are fixed to the periphery of the two transmission sleeves, and each of the connecting rods is fixed with a limit block that is slidably sleeved inside the limit groove at one end away from the transmission sleeve.
[0011] Furthermore, the bottom end of the second threaded rod is rotatably sleeved on the limit rod, and the two ends of the limit rod are respectively fixedly sleeved on the bottom ends of the two supporting sleeves.
[0012] The top surface of the connecting plate is provided with a power mechanism for driving the second threaded rod to rotate.
[0013] Furthermore, the power mechanism includes a movable groove opened on the top surface of the connecting plate, a slider is slidably connected inside the movable groove, a gear rod sliding on the top surface of the connecting plate is fixed to the upper surface of the slider, one side of the gear rod is engaged with a transmission wheel fixedly sleeved on the top end of the second threaded rod, a movable frame is fixed on the upper surface of the gear rod, and a sliding groove is opened inside the movable frame.
[0014] Furthermore, the power mechanism also includes a second motor fixed on the upper surface of the connecting plate, a transmission rod is fixed to the output end of the second motor, a transmission block is rotatably sleeved on the end of the transmission rod away from the second motor, and the transmission block is slidably connected to the inside of the slide groove.
[0015] The utility model provides a quality inspection device for electrospun nanofiber film, which has the following beneficial effects:
[0016] 1. The quality inspection device for electrostatically spun nanofiber film formation drives the first rotating rod to rotate through the first motor, and the cooperation between the first rotating rod, the driving wheel and the driven wheel can rotate the second rotating rod, and the second rotating rod drives the transmission frame to rotate on the upper surface of the base plate. Through the cooperation between the transmission frame, the support sleeve and the first limit frame, the two ends of the spinning can be pulled, and the toughness of the spinning can be detected, thereby improving the quality of spinning production.
[0017] 2. The quality inspection device for electrospinning nanofiber film formation can move the transmission block inside the slide groove through the cooperation between the second motor and the transmission rod, and can rotate the second threaded rod through the cooperation between the movable frame, the gear rod and the transmission wheel. The second limit frame can be moved up and down through the cooperation between the second threaded rod and the transmission sleeve. The two first limit frames can move together with the second limit frame through the cooperation between the transmission sleeve and the connecting rod, thereby avoiding the situation where the spinning is entangled with each other after stretching, and improving the uniformity of spinning and winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the transmission frame in the present utility model;
[0019] Figure 2 It is a three-dimensional structural diagram of the transmission mechanism in the utility model;
[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the power mechanism in the utility model;
[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the lifting mechanism in the utility model.
[0022] Description of Reference Numerals
[0023] 1. Base plate; 2. Transmission frame; 3. Support sleeve; 4. Connecting plate;
[0024] 5. Transmission mechanism; 51. Support frame; 52. First motor; 53. First rotating rod; 54. Driving wheel; 55. Driven wheel; 56. Second rotating rod;
[0025] 6. The first limit frame;
[0026] 7. Lifting mechanism; 71. Transmission sleeve; 72. Second limiting frame; 73. Connecting rod; 74. Limiting block;
[0027] 8. Power mechanism; 81. Moving groove; 82. Slider; 83. Gear rod; 84. Moving frame; 85. Slide; 86. Second motor; 87. Transmission rod; 88. Transmission block; 89. Transmission wheel;
[0028] 9. Second threaded rod; 10. Limiting groove; 11. Limiting rod. DETAILED DESCRIPTION
[0029] The following will be combined with the accompanying drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0030] See also Figures 1 to 4 The embodiment of the utility model provides a quality inspection device for electrospun nanofiber film formation, including a base plate 1, the upper surface of the base plate 1 is rotatably connected to a transmission frame 2, support sleeves 3 are fixed at both ends of the transmission frame 2, and a limiting groove 10 is provided inside each support sleeve 3. A connecting plate 4 is fixed at the top of the two support sleeves 3, and a transmission mechanism 5 for driving the transmission frame 2 to rotate is provided on the upper surface of the base plate 1.
[0031] In the above solution, the transmission frame 2 is driven to rotate by the transmission mechanism 5 , and the two ends of the spinning can be pulled through the cooperation between the transmission frame 2 , the support sleeve 3 and the first limiting frame 6 .
[0032] Please refer to Figure 2 The transmission mechanism 5 includes a support frame 51 fixed to the upper surface of the base plate 1, a first motor 52 is fixed to the top surface of the support frame 51, a first rotating rod 53 is fixed to the output end of the first motor 52, a driving wheel 54 is fixedly sleeved on the periphery of the first rotating rod 53, a driven wheel 55 is meshed on the periphery of the driving wheel 54, a second rotating rod 56 is fixedly sleeved on the inside of the driven wheel 55, and the bottom end of the second rotating rod 56 is fixedly sleeved on the middle section of the transmission frame 2.
[0033] The outer periphery of the first rotating rod 53 is rotatably sleeved inside the support frame 51 , and the side of the support frame 51 away from the driving wheel 54 is rotatably sleeved on the top of the second rotating rod 56 , and the bottom end of the second rotating rod 56 is rotatably sleeved inside the bottom plate 1 .
[0034] In the above scheme, the first motor 52 drives the first rotating rod 53 to rotate, and the cooperation between the first rotating rod 53, the driving wheel 54 and the driven wheel 55 can rotate the second rotating rod 56, and the second rotating rod 56 drives the transmission frame 2 to rotate on the upper surface of the base plate 1.
[0035] Please refer to Figure 1 and Figure 4 The outer periphery of each supporting sleeve 3 is slidably connected to a first limiting frame 6, a lifting mechanism 7 for driving the first limiting frame 6 to move is provided between the base plate 1 and the connecting plate 4, and the interior of the connecting plate 4 is rotatably connected to a second threaded rod 9 for driving the lifting mechanism 7 to move.
[0036] Please refer to Figure 4 The lifting mechanism 7 includes two transmission sleeves 71 threadedly connected to the periphery of the second threaded rod 9, and a second limit frame 72 is rotatably connected between the two transmission sleeves 71. Two connecting rods 73 are fixed to the periphery of the two transmission sleeves 71, and each connecting rod 73 is fixed with a limit block 74 that is slidably sleeved inside the limit groove 10 at one end away from the transmission sleeve 71.
[0037] In the above solution, the second limit frame 72 can be moved up and down by the cooperation between the second threaded rod 9 and the transmission sleeve 71, and the two first limit frames 6 can move together with the second limit frame 72 by the cooperation between the transmission sleeve 71 and the connecting rod 73.
[0038] The bottom end of the second threaded rod 9 is rotatably sleeved on the limiting rod 11 , and both ends of the limiting rod 11 are fixedly sleeved on the bottom ends of the two supporting sleeves 3 respectively.
[0039] Please refer to Figure 3 The top surface of the connecting plate 4 is provided with a power mechanism 8 that drives the second threaded rod 9 to rotate.
[0040] The power mechanism 8 includes a movable groove 81 opened on the top surface of the connecting plate 4, and a slider 82 is slidably connected inside the movable groove 81. A gear rod 83 sliding on the top surface of the connecting plate 4 is fixed to the upper surface of the slider 82. One side of the gear rod 83 is engaged with a transmission wheel 89 fixedly sleeved on the top of the second threaded rod 9. A movable frame 84 is fixed on the upper surface of the gear rod 83, and a slide groove 85 is opened inside the movable frame 84.
[0041] The power mechanism 8 also includes a second motor 86 fixed on the upper surface of the connecting plate 4. A transmission rod 87 is fixed to the output end of the second motor 86. A transmission block 88 is rotatably sleeved on the end of the transmission rod 87 away from the second motor 86, and the transmission block 88 is slidably connected to the inside of the slide groove 85.
[0042] In the above scheme, through the cooperation between the second motor 86 and the transmission rod 87, the transmission block 88 can be moved inside the slide groove 85, and through the cooperation between the movable frame 84, the gear rod 83 and the transmission wheel 89, the second threaded rod 9 can be rotated inside the connecting plate 4.
[0043] When the utility model is in use: the material to be tested is wound around the surfaces of the first limit frame 6 and the second limit frame 72 and supported, the first motor 52 is started to drive the first rotating rod 53 to rotate, and the cooperation between the first rotating rod 53, the driving wheel 54 and the driven wheel 55 can make the second rotating rod 56 rotate, and the transmission frame 2 is driven to rotate on the upper surface of the bottom plate 1 through the second rotating rod 56, and the cooperation between the transmission frame 2, the supporting sleeve 3 and the first limit frame 6 can pull the two ends of the spinning, and detect the toughness of the spinning, thereby improving the quality of spinning production. After the inspection is completed, the first motor 52 is reversed to drive the support frame 51 to reset and prepare for the next inspection operation, and the roller differential on both sides of the bottom plate 1 is used. Rotate to store the inspected spun yarn in preparation for the next processing; during the spinning inspection, start the second motor 86, and through the cooperation between the second motor 86 and the transmission rod 87, the transmission block 88 can be moved inside the slide 85, and through the cooperation between the movable frame 84, the gear rod 83 and the transmission wheel 89, the second threaded rod 9 can be rotated inside the connecting plate 4, and through the cooperation between the second threaded rod 9 and the transmission sleeve 71, the second limit frame 72 can be moved up and down, and through the cooperation between the transmission sleeve 71 and the connecting rod 73, the two first limit frames 6 can move together with the second limit frame 72, so as to avoid the situation that the spinning yarns are entangled with each other after stretching, thereby improving the uniformity of spinning and winding.
[0044] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A quality inspection device for electrospun nanofiber film, comprising a bottom plate (1), characterized in that: The upper surface of the base plate (1) is rotatably connected to a transmission frame (2), and support sleeves (3) are fixed at both ends of the transmission frame (2). A limiting groove (10) is provided inside each of the support sleeves (3), and a connecting plate (4) is fixed to the top of the two support sleeves (3). A transmission mechanism (5) for driving the transmission frame (2) to rotate is provided on the upper surface of the base plate (1); The outer periphery of each supporting sleeve (3) is slidably sleeved with a first limiting frame (6); a lifting mechanism (7) for driving the first limiting frame (6) to move is provided between the base plate (1) and the connecting plate (4); a second threaded rod (9) for driving the lifting mechanism (7) to move is rotatably sleeved inside the connecting plate (4); and a power mechanism (8) for driving the second threaded rod (9) to rotate is provided on the top surface of the connecting plate (4).
2. The quality inspection device for electrospun nanofiber film according to claim 1, characterized in that: The transmission mechanism (5) comprises a support frame (51) fixed on the upper surface of the base plate (1); a first motor (52) is fixed on the top surface of the support frame (51); a first rotating rod (53) is fixed on the output end of the first motor (52); a driving wheel (54) is fixedly sleeved on the periphery of the first rotating rod (53); a driven wheel (55) is meshed on the periphery of the driving wheel (54); a second rotating rod (56) is fixedly sleeved on the interior of the driven wheel (55); and the bottom end of the second rotating rod (56) is fixedly sleeved on the middle section of the transmission frame (2).
3. The quality inspection device for electrospun nanofiber film according to claim 2, characterized in that: The outer periphery of the first rotating rod (53) is rotatably sleeved inside the support frame (51), and the side of the support frame (51) away from the driving wheel (54) is rotatably sleeved on the top end of the second rotating rod (56), and the bottom end of the second rotating rod (56) is rotatably sleeved inside the bottom plate (1).
4. The quality inspection device for electrospun nanofiber film according to claim 1, characterized in that: The lifting mechanism (7) comprises two transmission sleeves (71) threadedly connected to the periphery of the second threaded rod (9); a second limiting frame (72) is rotatably connected between the two transmission sleeves (71); two connecting rods (73) are fixed to the periphery of the two transmission sleeves (71); and a limiting block (74) is fixed at one end of each connecting rod (73) away from the transmission sleeve (71) and is slidably sleeved inside the limiting groove (10).
5. The quality inspection device for electrospun nanofiber film according to claim 1, characterized in that: The power mechanism (8) includes a moving groove (81) provided on the top surface of the connecting plate (4), a slider (82) is slidably connected to the inside of the moving groove (81), a gear rod (83) is fixed on the upper surface of the slider (82) and slides on the top surface of the connecting plate (4), a side surface of the gear rod (83) is engaged with a transmission wheel (89) fixedly sleeved on the top of the second threaded rod (9), a moving frame (84) is fixed on the upper surface of the gear rod (83), and a sliding groove (85) is provided inside the moving frame (84).
6. The quality inspection device for electrospun nanofiber film according to claim 5, characterized in that: The power mechanism (8) further comprises a second motor (86) fixed on the upper surface of the connecting plate (4); a transmission rod (87) is fixed to the output end of the second motor (86); a transmission block (88) is rotatably sleeved on one end of the transmission rod (87) away from the second motor (86), and the transmission block (88) is slidably connected to the inside of the slide groove (85).
7. The quality inspection device for electrospun nanofiber film according to claim 1, characterized in that: The bottom end of the second threaded rod (9) is rotatably sleeved on a limiting rod (11), and both ends of the limiting rod (11) are fixedly sleeved on the bottom ends of the two supporting sleeves (3).
Citation Information
Patent Citations
Continuous winding and twisting yarn forming device for electrostatic spinning nanofiber membrane and application of continuous winding and twisting yarn forming device
CN114941189A