Quality detection equipment for automobile parts
The servo motor-driven meshing turntable and high-pressure airflow dust removal structure solve the problem of component deflection during rotation, achieves stable clamping and clean detection, and improves detection accuracy.
Patent Information
- Application Number
- CN202422638638.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing automotive parts are prone to deflection when rotating, resulting in unstable clamping and affecting the accuracy of image acquisition and quality inspection.
The servo motor-driven meshing turntable and pressing structure, combined with high-pressure airflow dust removal, ensures stable clamping and cleaning of parts during rotation.
It improves the clamping stability and image acquisition accuracy when parts are rotating, reduces the impact of dust on detection, and improves the neatness and recognition accuracy of quality inspection.
Smart Images

Figure CN223308116U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts detection, in particular to a quality detection device for automobile parts. Background Art
[0002] Automotive parts are the fundamental components of a car, including the engine, transmission, suspension, brakes, electrical system, body, and chassis. These components work together to ensure the car's performance, safety, and comfort. Each component plays a vital role in the overall operation of the car and is a key element in its design and manufacturing. The quality of a car is directly related to the quality of its components. Therefore, before using auto parts, they must be inspected for quality. One of the inspections is to check for cracks on the surface of the components.
[0003] The patent document with publication number CN213658645U in the prior art provides a surface quality inspection device for automobile parts. The device can first use an ultrasonic flaw detector to make a preliminary judgment on the automobile parts, and then use the image collected by the macro camera for verification. The detection efficiency is high and the accuracy is high. Although the device has many beneficial effects, the following problems still exist: when using a clamp to clamp and rotate the automobile parts, the clamp simply clamps the parts through two plate-like structures. The parts are easily deflected due to the centrifugal force during rotation, especially special-shaped parts are more likely to deflect during rotation, which makes it easy for the parts to be fixed and unstable, and thus easily affects the acquisition and recognition of the image of the parts. For this reason, we propose a quality inspection device for automobile parts. Utility Model Content
[0004] The purpose of the utility model is to provide a quality inspection device for automobile parts, so as to solve the problem that parts are prone to deflection when rotating, as mentioned in the above background technology.
[0005] The top of the support platform is fixed with an outer sleeve, a vertical plate and a pad, and the top of the outer sleeve is penetrated by a rotating screw, and a sliding block is provided on the outside of the rotating screw to cooperate with the outer sleeve, and the side wall of the sliding block is fixed with a support arm, and the side wall of the supporting arm is fixed with a lower pressure cylinder, and a bearing is provided inside the lower pressure cylinder, and the top of the bearing is penetrated by a lower pressure rod, and the bottom of the lower pressure rod is fixedly connected to a pressure sheet, and the top of the meshing turntable is fixed with a middle block, and clamping plates are fitted on both sides of the middle block, and telescopic push rods fitting the middle block are penetrated by the side walls of the clamping plate, and a camera module electrically connected to the data processor is provided on the side walls of the vertical plate.
[0006] Preferably, a rotating piece is provided on the top of the pad, and a rotating tube is fixedly connected to the top of the rotating piece.
[0007] Preferably, a plurality of air jet heads are embedded in the side wall of the rotating tube, and a joint is fixed to the top of the rotating tube.
[0008] Preferably, a rotating shaft is fixedly connected to the bottom of the rotating piece, and a bottom piece is fixedly connected to the bottom of the rotating shaft.
[0009] Preferably, a bottom circular plate is fixedly connected to the bottom of the outer sleeve, and the bottom of the rotating screw is rotatably connected to the outer sleeve.
[0010] Preferably, the vertical plate is matched with the right side of the engaging turntable, and the engaging turntable is arranged on the top of the support platform.
[0011] Preferably, a vertical hole matching the support arm is opened on the side wall of the outer sleeve, and the outer sleeve is a cylindrical structure.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. The utility model clamps the parts to the meshing turntable by cooperating with the clamping plate, and then rotates the rotating screw to make the sliding block move downward inside the outer sleeve. At this time, the support arm cooperates with the sliding block to move downward so that the pressure plate is pressed on the top of the automobile part. Then the servo motor runs through the gear to drive the meshing turntable to rotate to realize the rotation of the part. At this time, the pressure plate cooperates with the bearing outside the lower pressure rod to follow the rotation of the part and press the part, thereby cooperating with the pressure plate of the lower pressure cylinder of the support arm to press the automobile part, which can avoid the problem of deflection of the automobile part when the meshing turntable rotates after clamping, which is beneficial to improving the clamping stability of the automobile part when it rotates, and can also improve the accuracy of image acquisition, which is further beneficial to improving the accuracy of quality inspection.
[0014] 2. When the meshing turntable drives the automobile parts to rotate, the joint of the utility model is connected to an external air pump, which uses the external air pump to provide high-pressure gas to the rotating tube. At this time, the air flow is ejected from the nozzle of the rotating tube to the clamped parts, so that the air flow can be used to remove dust and clean the outer wall of the rotating parts, reducing the influence of dust attached to the surface of the automobile parts on the quality inspection and identification judgment of the automobile parts after photography, which is conducive to improving the cleanliness of the surface of the automobile parts and the accuracy of inspection and identification. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the combined structure of the rotating tube and the rotating plate of the present utility model;
[0017] Figure 3 This is a schematic diagram of the disassembled structure of the lower pressure rod and the support arm of the utility model.
[0018] In the figure: 100, support platform; 101, data processor; 110, servo motor; 120, gear; 130, outer sleeve; 131, rotating screw; 132, sliding block; 133, support arm; 134, lower pressure cylinder; 135, bearing; 136, lower pressure rod; 137, pressing plate; 140, engaging turntable; 141, middle block; 142, clamping plate; 143, telescopic push rod; 150, vertical plate; 151, camera module; 200, rotating tube; 201, nozzle; 210, joint; 220, rotating plate; 221, rotating shaft; 222, bottom plate; 230, pad. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] Example
[0021] See also Figure 1-Figure 3The figure shows a quality inspection device for automobile parts, including a support platform 100. A data processor 101 is provided on the side wall of the support platform 100. The data processor 101 uses a common computer host on the market, and is internally provided with common image processing and recognition software. The camera module 151 is responsible for capturing the image of the parts in real time during the inspection process, and quickly transmitting these high-resolution images to the data processor 101 for analysis. The data processor 101 uses an image processing algorithm to compare the captured image with the preset quality standards, and conducts a comprehensive quality verification and judgment on the appearance of the parts. A servo motor 110 is embedded in the top of the support platform 100. The servo motor 110 uses a common model on the market. A gear 120 is provided at the power output end of the servo motor 110. The side wall of the gear 120 is engaged with an engaging turntable 140. The top of the support platform 100 is fixed with an outer sleeve 130, a vertical plate 150 and a pad by bolts. 230, the top of the outer sleeve 130 is penetrated by a rotating screw 131, and the outside of the rotating screw 131 is provided with a sliding block 132 that matches the outer sleeve 130. The side wall of the sliding block 132 is fixedly connected to a support arm 133 by bolts, and the side wall of the support arm 133 is fixedly connected to a lower pressure cylinder 134 by bolts. A bearing 135 is provided inside the lower pressure cylinder 134, and a lower pressure rod 136 is penetrated at the top of the bearing 135. The bottom of the lower pressure rod 136 is fixedly connected to a pressure plate 137 by bolts. The top of the engaging turntable 140 is fixed with a middle block 141 by bolts, and clamping plates 142 are provided on both sides of the middle block 141. The side walls of the clamping plates 142 are penetrated by a telescopic push rod 143 that cooperates with the middle block 141. The telescopic push rod 143 uses a small hydraulic push rod of a common model on the market. The side wall of the vertical plate 150 is provided with a camera module 151 electrically connected to the data processor 101. The camera module 151 uses a high-resolution camera of a common model on the market.
[0022] Specifically, a rotating piece 220 is provided on the top of the backing plate 230 , and the rotating tube 200 is fixedly connected to the top of the rotating piece 220 . The direction of the nozzle 201 of the rotating tube 200 can be changed by rotating the rotating piece 220 .
[0023] Furthermore, a plurality of nozzles 201 are embedded in the side wall of the rotating tube 200. The nozzles 201 are made of thin tubes commonly available on the market. A joint 210 is fixed to the top of the rotating tube 200 by bolts. An air pump commonly available on the market is provided at the input end of the joint 210.
[0024] Furthermore, the bottom of the rotating piece 220 is fixedly connected to the rotating shaft 221 by bolts, and the bottom of the rotating shaft 221 is fixedly connected to the bottom piece 222 by bolts.
[0025] Furthermore, a bottom circular plate is fixed to the bottom of the outer sleeve 130 by bolts, and the bottom of the rotating screw 131 is rotatably connected to the outer sleeve 130 .
[0026] It is worth noting that the vertical plate 150 is matched with the right side of the engaging turntable 140 , the engaging turntable 140 is rotatably connected to the top of the support platform 100 , and a rotating column rotatably connected to the support platform 100 is fixed to the bottom of the engaging turntable 140 .
[0027] It is worth noting that a vertical hole is opened on the side wall of the outer sleeve 130 to match the support arm 133. The vertical hole is used to limit the upward and downward sliding of the support arm 133. The outer sleeve 130 has a cylindrical structure.
[0028] In addition, the electrical components and electrical equipment mentioned above all use external power supplies. The circuits, electronic components, and modules involved in this utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by this utility model does not involve improvements to the internal structure and method.
[0029] Working principle: After the parts are clamped onto the meshing turntable 140 with the clamping plate 142, the rotating screw 131 is rotated to make the sliding block 132 move downward inside the outer sleeve 130. At this time, the support arm 133 cooperates with the sliding block 132 to move downward so that the pressing piece 137 is pressed on the top of the automobile parts. Then, the servo motor 110 runs through the gear 120 to drive the meshing turntable 140 to rotate and realize the rotation of the parts, thereby cooperating with the pressing piece 137 of the lower pressure cylinder 134 of the support arm 133 to press the automobile parts, which can avoid the problem of automobile parts being deflected when the meshing turntable 140 rotates after clamping. At this time, the pressing piece 13 The bearing 135 on the outside of the pressing rod 136 rotates with the parts and presses the parts, which is beneficial to improving the clamping stability of the automobile parts during rotation; and when the engaging turntable 140 drives the automobile parts to rotate, the joint 210 is connected to an external air pump, which is used to provide high-pressure gas to the rotating tube 200. At this time, the air flow is ejected from the nozzle 201 of the rotating tube 200 to the clamped parts, so that the air flow can be used to remove dust from the outer wall of the rotating parts, reducing the influence of dust attached to the surface of the automobile parts on the quality inspection and recognition judgment of the automobile parts after video recording, which is beneficial to improving the cleanliness of the surface of the automobile parts and the accuracy of inspection and recognition.
[0030] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A quality inspection device for automobile parts, comprising a support platform (100), characterized in that: The support platform (100) is provided with a data processor (101) on the side wall, the support platform (100) is embedded with a servo motor (110), the power output end of the servo motor (110) is provided with a gear (120), the side wall of the gear (120) is meshed with an engagement turntable (140), the top of the support platform (100) is fixed with an outer sleeve (130), a vertical plate (150) and a pad (230), the top of the outer sleeve (130) is penetrated by a rotating screw (131), the outside of the rotating screw (131) is provided with a sliding block (132) matched with the outer sleeve (130), and the side wall of the sliding block (132) is fixed with a support arm (133), the side wall of the support arm (133) is fixedly connected with a lower pressure cylinder (134), a bearing (135) is arranged inside the lower pressure cylinder (134), the top of the bearing (135) is penetrated by a lower pressure rod (136), the bottom of the lower pressure rod (136) is fixedly connected with a pressure plate (137), the top of the engaging turntable (140) is fixedly connected with a middle block (141), the two sides of the middle block (141) are matched with clamping plates (142), the side wall of the clamping plate (142) is penetrated by a telescopic push rod (143) matched with the middle block (141), and the side wall of the vertical plate (150) is provided with a camera module (151) electrically connected to the data processor (101).
2. The quality inspection equipment for automobile parts according to claim 1, characterized in that: A rotating piece (220) is provided on the top of the pad (230), and a rotating tube (200) is fixedly connected to the top of the rotating piece (220).
3. The quality inspection equipment for automobile parts according to claim 2, characterized in that: A plurality of spray nozzles (201) are embedded in the side wall of the rotating tube (200), and a joint (210) is fixed to the top of the rotating tube (200).
4. The quality inspection equipment for automobile parts according to claim 2, characterized in that: The bottom of the rotating piece (220) is fixedly connected to a rotating shaft (221), and the bottom of the rotating shaft (221) is fixedly connected to a bottom piece (222).
5. The quality inspection equipment for automobile parts according to claim 1, characterized in that: A bottom circular plate is fixedly connected to the bottom of the outer sleeve (130), and the bottom of the rotating screw (131) is rotatably connected to the outer sleeve (130).
6. The quality inspection equipment for automobile parts according to claim 1, characterized in that: The vertical plate (150) is matched with the right side of the engaging turntable (140), and the engaging turntable (140) is arranged on the top of the support platform (100).
7. The quality inspection equipment for automobile parts according to claim 1, characterized in that: A vertical hole matched with the support arm (133) is provided on the side wall of the outer sleeve (130), and the outer sleeve (130) is a cylindrical structure.
Citation Information
Patent Citations
Automobile part surface quality detection device
CN213658645U