Analysis device for metal material component detection

Automatic flipping of metal materials is achieved through a gear rack mechanism driven by a hydraulic cylinder and a motor, which solves the problem of incomplete detection of irregular metal materials, improves detection accuracy and reduces external interference.

CN223308200UActive Publication Date: 2025-09-05XIAN TEFEI TESTING TECH RES INST CO LTD
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Patent Information

Application Number
CN202421957408.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-09-05
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

Existing metal material detection devices are unable to perform all-round detection on metal materials with irregular shapes, resulting in a decrease in the accuracy of detection data.

Method used

An analytical device for detecting the composition of metal materials was designed. The hydraulic cylinder, motor and rack-and-pinion mechanism were used to realize automatic flipping of the metal material, ensuring that both sides could be detected.

Benefits of technology

The accuracy of metal material detection is improved, and the influence of external factors on the detection results is avoided.

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Abstract

The utility model relates to the technical field of metal detection, in particular to an analysis device for metal material component detection, which comprises a base, two sliding blocks are slidably connected in the base, the upper ends of the two sliding blocks are fixedly connected with movable plates, the inner walls of the two movable plates are rotatably connected with plate blocks, and the plate blocks are fixedly connected with the base. The upper end of the base is slidably connected with a shell, the interior of the base is fixedly connected with a third motor, the upper end of the base is rotatably connected with a rod body, the output end of the third motor is fixedly connected with the lower end of the rod body, the upper end of the base is fixedly connected with an auxiliary rod, and the upper end of the shell is fixedly connected with a detector in a penetrating mode. After one side of the metal material is detected, a motor II drives a gear I to rotate, a gear II drives a rotating rod and plates to rotate along with the rotating rod, and the two rotating plates drive the metal material to turn over, so that the detector can perform component detection analysis on the other side of the metal material, and the accuracy of the metal material after detection is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal detection, in particular to an analysis device for detecting the composition of metal materials. Background Art

[0002] Metals are materials that possess properties such as luster, ductility, and good electrical and thermal conductivity. They are generally categorized as ferrous and nonferrous metals. Ferrous metals include iron, chromium, and manganese. Steel, among them, is a fundamental structural material, often called the "backbone of industry." Advances in science and technology and the widespread application of new chemical and non-metallic materials have led to a growing number of steel substitutes, resulting in a relative decrease in demand for steel. However, to date, steel's dominant position in the composition of industrial raw materials remains difficult to replace.

[0003] After searching, the utility model patent with Chinese patent publication number CN209841662U discloses a metal material chemical composition detection device: comprising a base, a turntable, a slide bar and a detection mechanism, wherein a servo motor is embedded in the center of the base, a turntable is provided above the base, and the turntable is connected to the servo motor through a transmission shaft at the bottom center of the turntable, and a placement slot is provided on the upper surface of the turntable; slide bars are symmetrically fixed on both sides of the upper surface of the base, and the detection mechanism is placed above the turntable, and sleeves are symmetrically provided on both sides of the detection mechanism corresponding to the slide bars, and the detection mechanism is slidably sleeved on the slide bar through the sleeve. The use of this utility model can provide a comprehensive and complete protection effect for the metal material object to be tested, preventing external influence factors from contacting the metal material to be tested and causing the accuracy of metal material detection and analysis, thereby effectively improving the actual use effect of the detection device.

[0004] After searching the above patents, it was found that the metal material detection closure was processed, but the clamping component set inside the device can only rotate one side of the metal material. When the shape of the metal material to be detected is irregular, only one side of the metal material can be detected, which can easily affect the accuracy of the data after the metal material detection. Utility Model Content

[0005] The purpose of the utility model is to provide an analysis device for detecting the composition of metal materials, which can facilitate the automatic flipping of metal materials, thereby solving the problem in the prior art that it is not convenient for metal materials to be automatically flipped.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A metal material composition detection analysis device includes a base, two sliders are slidably connected to the base, the upper ends of the two sliders are fixedly connected to a movable plate, the inner walls of the two movable plates are rotatably connected to a plate, the upper end of the base is slidably connected to a shell, the base is fixedly connected to a motor three, the upper end of the base is rotatably connected to a rod body, the output end of the motor three is fixedly connected to the lower end of the rod body, the upper end of the base is fixedly connected to an auxiliary rod, the rod body is rotatably connected to the shell through a thread, the auxiliary rod is slidably connected to the shell, the upper end of the shell is fixedly connected to a detector, the upper end of the base is fixedly connected to a hydraulic cylinder, and the upper end of the hydraulic cylinder is fixedly connected to a bearing plate.

[0008] Preferably, the lower end of the base is fixedly connected to a motor 1, the interior of the base is rotatably connected to a bevel gear 1, and the output end of the motor 1 is fixedly connected to the lower end of the bevel gear.

[0009] Preferably, the base is internally rotatably connected to two bevel gears 2, which mesh with bevel gear 1, and the base is internally fixedly rotatably connected to two screws, the ends of the screws are fixedly connected to the side walls of bevel gear 2, and the screws are threadably rotatably connected to the slider.

[0010] Preferably, the two side walls of the movable plates are fixedly connected to motor 2, the movable plates are internally rotatably connected to gear 1, and the output end of motor 2 is fixedly connected to one side wall of the gear.

[0011] Preferably, the movable plate is internally rotatably connected with gear 2, the gear 2 is meshed with gear 1, the side wall of the gear 2 is fixedly connected with a rotating rod, and the end of the rotating rod is fixedly connected to the side wall of the plate.

[0012] Preferably, a plurality of lighting lamps are fixedly connected to the top of the housing.

[0013] Compared with the prior art, the advantages of the present invention are:

[0014] 1. After the inspection of one side of the metal material is completed, the hydraulic cylinder drives the load-bearing plate to move downward, so that the load-bearing plate is away from the metal material. The motor 2 drives the gear 1 to rotate, and then through the cooperation between the gear 1 and the gear 2, when the gear 1 rotates, the gear 2 drives the rotating rod and the plate to rotate accordingly. The two rotating plates drive the metal material to flip over, so that the detector can perform component detection and analysis on the other side of the metal material, thereby improving the accuracy of the metal material after inspection.

[0015] 2. The operator places the metal material on the upper end of the carrier plate, and uses motor 1 to drive bevel gear 1 to rotate, so that bevel gear 2 drives the screw to rotate, and the two sliders slide relative to each other inside the base. The two relatively sliding sliders drive the movable plates installed on their respective upper ends to move, so that the two plates clamp and fix the two ends of the metal material, and fix the metal material to the upper end of the base. Then, motor 3 drives the rod to rotate, so that the shell slides downward to wrap and seal the metal material, thereby preventing external factors from affecting the metal material composition detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front cross-sectional structural schematic diagram of an analytical device for detecting the composition of metal materials proposed by the present invention.

[0017] Figure 2 The utility model is a schematic diagram of a top view and cross-section of an analysis device for detecting the composition of metal materials.

[0018] Figure 3 for Figure 1 Schematic diagram of the structure of part A.

[0019] In the figure: 1 base, 2 motor 1, 3 bevel gear 1, 4 bevel gear 2, 5 screw, 6 slider, 7 movable plate, 8 motor 2, 9 gear 1, 10 gear 2, 11 rotating rod, 12 plate, 13 housing, 14 motor 3, 15 rod body, 16 auxiliary rod, 17 detector, 18 lighting lamp, 19 hydraulic cylinder, 20 bearing plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] Reference Figure 1-3A metal material composition detection and analysis device includes a base 1, two sliders 6 are slidably connected inside the base 1, the upper ends of the two sliders 6 are fixedly connected to movable plates 7, the inner walls of the two movable plates 7 are rotatably connected to plates 12, the upper end of the base 1 is slidably connected to a shell 13, a motor 3 14 is fixedly connected inside the base 1, a rod 15 is rotatably connected to the upper end of the base 1, the output end of the motor 3 14 is fixedly connected to the lower end of the rod 15, an auxiliary rod 16 is fixedly connected to the upper end of the base 1, the rod 15 is threadedly rotatably connected to the shell 13, the auxiliary rod 16 is slidably connected to the shell 13, a detector 17 is fixedly connected to the upper end of the shell 13, and a hydraulic cylinder 19 is fixedly connected to the upper end of the base 1. The upper end of the hydraulic cylinder 19 is fixedly connected to a carrying plate 20. The operator places the metal material on the upper end of the carrying plate 20, and drives the movable plates 7 installed on their respective upper ends to move through two relatively sliding sliders 6, so that the two plates 12 clamp and fix the two ends of the metal material, and fix the metal material to the upper end of the base 1. Then, the motor 3 14 drives the rod body 15 to rotate, so that the shell 13 slides downward, and then the metal material is detected and analyzed by the detector 17. After the detection of one side of the metal material is completed, the hydraulic cylinder 19 drives the carrying plate 20 to move downward, so that the carrying plate 20 is away from the metal material, and then the two rotating plates 12 drive the metal material to flip.

[0022] The lower end of the base 1 is fixedly connected to a motor 2, and the interior of the base 1 is rotatably connected to a bevel gear 3. The output end of the motor 2 is fixedly connected to the lower end of the bevel gear 3, and the bevel gear 3 is driven to rotate by the motor 2.

[0023] The base 1 is internally rotatably connected to two bevel gears 2 4, which mesh with the bevel gear 1 3. The base 1 is internally fixedly rotatably connected to two screws 5, the ends of the screws 5 are fixedly connected to the side walls of the bevel gear 2 4, and the screws 5 are threadedly rotatably connected to the slider 6. When the bevel gear 1 3 rotates, the bevel gear 2 4 and the screw 5 are driven to rotate, so that the two sliders 6 slide relative to each other inside the base 1.

[0024] The side walls of the two movable plates 7 are fixedly connected to motor 2 8, and the movable plate 7 is internally rotatably connected to gear 1 9. The output end of motor 2 8 is fixedly connected to the side wall of gear 1 9, and gear 1 9 is driven to rotate by motor 2 8.

[0025] The movable plate 7 is internally connected to a gear 2 10 for rotation, and the gear 2 10 is engaged with the gear 1 9. The side wall of the gear 2 10 is fixedly connected to a rotating rod 11, and the end of the rotating rod 11 is fixedly connected to the side wall of the plate 12. Through the cooperation between the gear 1 9 and the gear 2 10, when the gear 1 9 rotates, the gear 2 10 drives the rotating rod 11 and the plate 12 to rotate accordingly.

[0026] A plurality of lighting lamps 18 are fixedly connected to the top of the housing 13 , and the plurality of lighting lamps 18 installed provide good lighting conditions for detection.

[0027] In the present utility model, the operator places the metal material on the upper end of the carrier plate 20, and drives the bevel gear 1 3 to rotate through the motor 1 2, so that the bevel gear 2 4 drives the screw 5 to rotate, so that the two sliders 6 slide relative to each other inside the base 1, and the two relatively sliding sliders 6 drive the movable plates 7 installed on their respective upper ends to move, so that the two plates 12 clamp and fix the two ends of the metal material, and fix the metal material to the upper end of the base 1, and then drive the rod body 15 to rotate through the motor 3 14, so that the shell 13 slides downward to wrap and seal the metal material, and then the metal material is detected and analyzed by the detector 17.

[0028] After the inspection of one side of the metal material is completed, the hydraulic cylinder 19 drives the supporting plate 20 to move downward, so that the supporting plate 20 is away from the metal material, and the motor 2 8 drives the gear 1 9 to rotate. Then, through the cooperation between the gear 1 9 and the gear 2 10, when the gear 1 9 rotates, the gear 2 10 drives the rotating rod 11 and the plate 12 to rotate accordingly, and the metal material is turned over by the two rotating plates 12.

[0029] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An analytical device for detecting the composition of a metal material, comprising a base (1), characterized in that: The base (1) is internally slidably connected to two sliders (6), the upper ends of the two sliders (6) are fixedly connected to a movable plate (7), the inner walls of the two movable plates (7) are rotatably connected to a plate (12), the upper end of the base (1) is slidably connected to a shell (13), the base (1) is internally fixedly connected to a motor three (14), the upper end of the base (1) is rotatably connected to a rod body (15), the output end of the motor three (14) is fixedly connected to the lower end of the rod body (15), the upper end of the base (1) is fixedly connected to an auxiliary rod (16), the rod body (15) is threadedly rotatably connected to the shell (13), the auxiliary rod (16) is slidably connected to the shell (13), the upper end of the shell (13) is fixedly connected to a detector (17), the upper end of the base (1) is fixedly connected to a hydraulic cylinder (19), and the upper end of the hydraulic cylinder (19) is fixedly connected to a bearing plate (20).

2. The metal material component detection analysis device according to claim 1, characterized in that: The lower end of the base (1) is fixedly connected to a motor (2), the interior of the base (1) is rotatably connected to a bevel gear (3), and the output end of the motor (2) is fixedly connected to the lower end of the bevel gear (3).

3. The metal material component detection analysis device according to claim 1, characterized in that: The base (1) is internally rotatably connected to two second bevel gears (4), the second bevel gears (4) being meshed with the first bevel gear (3), and the base (1) is internally fixedly rotatably connected to two screw rods (5), the ends of the screw rods (5) being fixedly connected to the side walls of the second bevel gear (4), and the screw rods (5) being threadedly rotatably connected to the slider (6).

4. The metal material component detection analysis device according to claim 1, characterized in that: The side walls of the two movable plates (7) are fixedly connected to motor 2 (8), the movable plates (7) are internally rotatably connected to gear 1 (9), and the output end of motor 2 (8) is fixedly connected to the side wall of gear 1 (9).

5. The metal material component detection analysis device according to claim 1, characterized in that: The movable plate (7) is internally rotatably connected to a second gear (10), the second gear (10) is meshed with the first gear (9), the side wall of the second gear (10) is fixedly connected to a rotating rod (11), and the end of the rotating rod (11) is fixedly connected to the side wall of the plate (12).

6. The metal material component detection analysis device according to claim 1, characterized in that: A plurality of lighting lamps (18) are fixedly connected to the top of the housing (13).

Citation Information

Patent Citations

  • Metal material chemical component detection device

    CN209841662U