Wire core rapid detection device

By designing a fast core detection device and using a mobile seat and an induction electrostatic test instrument to automatically clamp and straighten the Gray busbar, the problem of low detection efficiency is solved and fast and automatic core detection is achieved.

CN223308361UActive Publication Date: 2025-09-05WUHAN YUSHENG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422754316.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-05
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

In the prior art, the detection efficiency of Gray busbar cores is low, and the two ends need to be manually sorted before detection, which is time-consuming.

Method used

A wire core rapid detection device was designed, which included a movable seat, a lower fixed plate, an upper fixed plate, a fixed slot, a movable assembly, a drive assembly, a guide assembly, a sliding assembly and an induction electrostatic testing instrument. By clamping and fixing the Gray busbar, it automatically straightened and performed the detection, reducing manual operation.

Benefits of technology

It improves the detection efficiency, reduces the steps of manual sorting, and realizes fast and automatic wire core detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of Gray bus production, and particularly discloses a cable core rapid detection device which comprises a workbench, a movable seat and a supporting plate fixedly connected to the top of the workbench, a lower fixing plate is fixedly connected to the top of the movable seat, and one side of the lower fixing plate is electrically connected with an electrifying box. By arranging the movable seat, the lower fixing plate, the electrifying box, the upper fixing plate, the fixing groove, the movable assembly and the driving assembly, each line of a Gray bus is clamped into the fixing groove, the movable assembly can drive the upper fixing plate to be close to the lower fixing plate, and the upper fixing plate is arranged at the top of the lower fixing plate. The Gray bus is clamped and fixed, the electrifying box performs electrifying detection on the Gray bus, the driving assembly drives the moving seat to move, and the Gray bus is straightened, so that an induction static test instrument can perform detection conveniently, manual arrangement is reduced, and the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of Gray busbar production, in particular to a wire core rapid detection device. Background Art

[0002] Gray busbar technology enables wear-free, non-contact, high-precision position detection. This high-precision requirement makes the quality and performance of the wire core crucial, as any tiny defect may cause position detection errors. Therefore, rapid detection devices are required for wire core detection during the Gray busbar production process.

[0003] Currently, when testing the core of a Gray busbar, a voltage pen is used to test the Gray busbars one by one, which is time-consuming. In addition, the Gray busbar is long, and the staff needs to put the two ends together before testing, which is troublesome and has low detection efficiency.

[0004] In view of the above problems, a wire core rapid detection device is proposed. Utility Model Content

[0005] The purpose of the present invention is to provide a wire core rapid detection device to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A wire core rapid detection device includes a workbench, a movable base, and a support plate fixedly connected to the top of the workbench. A lower fixed plate is fixedly connected to the top of the movable base. An upper fixed plate is provided on the top of the lower fixed plate. A fixing groove for a Gray busbar to be inserted into the adjacent sides of the lower and upper fixed plates is provided. A movable component for adjusting the up and down movement of the upper fixed plate is provided on the lower fixed plate.

[0008] An extension plate is fixedly connected to the bottom of the movable seat, a driving assembly for driving the two extension plates away from each other is provided in the workbench, a guide assembly for guiding the movement of the movable seat is provided on the support plate, two groups of slides are fixedly connected to the top of the support plate, the same group of induction electrostatic testing instruments are slidably connected to the two groups of slides, and a sliding assembly for driving the induction electrostatic testing instruments to slide is provided on the slides.

[0009] In an optional solution: the moving assembly includes two groups of threaded rods and rotating wheels, the two groups of threaded rods are rotatably connected to the top of the lower fixed plate, the rotating wheels are fixedly connected to the threaded rods, the two groups of rotating wheels are connected through a crawler drive, and the upper fixed plate is provided with a threaded hole for cooperating with the threaded rods for rotation, and a twisting block is provided on the top of the threaded rods.

[0010] In an optional solution: the driving assembly includes a movable groove and an electric hydraulic rod, the movable groove is opened on one side of the workbench, the electric hydraulic rod is installed at the bottom of the inner wall of the movable groove, the top of the electric hydraulic rod is fixedly connected to a movable plate, the movable plate is slidably connected in the movable groove, and the two ends of the movable plate are respectively rotatably connected to rotating plates, and the end of the rotating plate away from the movable plate is rotatably connected to the extension plate.

[0011] In an optional solution: the guide assembly includes a guide plate, two groups of the guide plates are fixedly connected to one side of the movable seat, both sides of the support plate are provided with guide grooves for cooperating with the guide plates for sliding, both sides of the guide plates are fixedly connected with limit blocks, and both sides of the inner wall of the guide groove are provided with limit grooves for cooperating with the limit blocks for sliding.

[0012] In an optional solution: the sliding assembly includes a tooth plate and a gear, the tooth plate is fixedly connected to one side of a group of slides, the gear is meshed with the tooth plate, and a motor for driving the gear to rotate is installed at the bottom of the induction electrostatic testing instrument.

[0013] In an optional solution: a sliding rod is fixedly connected to the top of the lower fixed plate, and a sliding hole for sliding with the sliding rod is opened on the upper fixed plate.

[0014] In an optional solution: a power box is installed on one side of a group of the movable seats, and the output end of the power box wire is clamped in the fixing groove.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The utility model is provided with a movable seat, a lower fixed plate, a power box, an upper fixed plate, a fixed groove, a movable assembly and a driving assembly, so that each wire of the Gray busbar is clamped into the fixed groove; the movable assembly can drive the upper fixed plate to approach the lower fixed plate to clamp and fix the Gray busbar; the power box performs power-on detection on the Gray busbar; the driving assembly drives the movable seat to move to straighten the Gray busbar, thereby facilitating detection by an induction electrostatic test instrument, reducing manual sorting, and improving detection efficiency.

[0017] The utility model can support and guide the movement of the movable seat by arranging the guide assembly, thereby reducing the shaking of the movable seat.

[0018] The utility model provides a sliding component and an induction electrostatic test instrument. The sliding component drives the induction electrostatic test instrument to move to detect the Gray busbar. If a core problem occurs, the display light of the induction electrostatic test instrument will flash to alert the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1It is a structural diagram of the present utility model.

[0020] Figure 2 This is a structural diagram of the location of the limit block in the utility model.

[0021] Figure 3 This is a structural diagram of the voltage regulator in the utility model.

[0022] In the figure: 11. Workbench; 12. Support plate; 13. Moving seat; 14. Lower fixed plate; 15. Power box; 16. Upper fixed plate; 17. Sliding rod; 18. Threaded rod; 19. Rotating wheel; 20. Fixed groove; 21. Rotating plate; 22. Moving plate; 23. Extension plate; 24. Electric hydraulic rod; 25. Guide plate; 26. Limit block; 27. Moving groove; 28. Guide groove; 29. ​​Slide plate; 30. Induction electrostatic test instrument; 31. Gear; 32. Tooth plate. DETAILED DESCRIPTION

[0023] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-Figure 3 In this embodiment, a wire core rapid detection device includes a workbench 11, a movable seat 13 and a support plate 12 fixedly connected to the top of the workbench 11, a lower fixed plate 14 is fixedly connected to the top of the movable seat 13, an upper fixed plate 16 is provided on the top of the lower fixed plate 14, and a fixing groove 20 for clamping the Gray busbar is provided on the side where the lower fixed plate 14 and the upper fixed plate 16 are close to each other, and a movable component for adjusting the upper fixed plate 16 to move up and down is provided on the lower fixed plate 14;

[0026] An extension plate 23 is fixedly connected to the bottom of the movable seat 13, and a driving component for driving the two extension plates 23 away from each other is provided in the workbench 11. A guide component for guiding the movement of the movable seat 13 is provided on the support plate 12. Two groups of slides 29 are fixedly connected to the top of the support plate 12. The same group of induction electrostatic testing instruments 30 are slidably connected to the two groups of slides 29, and a sliding component for driving the induction electrostatic testing instrument 30 to slide is provided on the slide 29.

[0027] The moving assembly includes two groups of threaded rods 18 and wheels 19. The two groups of threaded rods 18 are rotatably connected to the top of the lower fixed plate 14. The wheels 19 are fixedly connected to the threaded rods 18. The two groups of wheels 19 are connected through a crawler transmission. A threaded hole for rotating with the threaded rods 18 is provided on the upper fixed plate 16. A twisting block is provided on the top of the threaded rods 18. When one group of threaded rods 18 is rotated, the wheels 19 are driven to rotate as one group of threaded rods 18 rotates. One group of wheels 19 is connected to another group of wheels 19 through a crawler transmission to rotate. The other group of wheels 19 drives another group of threaded rods 18 to rotate. The upper fixed plate 16 moves downward and clamps the Gray busbar.

[0028] The driving assembly includes a moving groove 27 and an electric hydraulic rod 24. The moving groove 27 is opened on one side of the workbench 11. The electric hydraulic rod 24 is installed at the bottom of the inner wall of the moving groove 27. The top of the electric hydraulic rod 24 is fixedly connected to the moving plate 22. The moving plate 22 is slidably connected in the moving groove 27. The two ends of the moving plate 22 are respectively rotatably connected to the rotating plates 21. The end of the rotating plate 21 away from the moving plate 22 is rotatably connected to the extension plate 23. The electric hydraulic rod 24 begins to extend, driving the moving plate 22 to move upward. As the moving plate 22 moves, the two groups of rotating plates 21 rotate, thereby moving the extension plate 23. The extension plate 23 drives the moving seat 13 to move, which can straighten the Gray busbar and facilitate detection by the induction electrostatic testing instrument 30.

[0029] The guide assembly includes a guide plate 25, and two groups of the guide plates 25 are fixedly connected to one side of the moving seat 13. Guide grooves 28 for sliding with the guide plates 25 are provided on both sides of the support plate 12. Limiting blocks 26 are fixedly connected on both sides of the guide plates 25. Limiting grooves for sliding with the limiting blocks 26 are provided on both sides of the inner wall of the guide groove 28. The moving seat 13 drives the guide plate 25 to move in the guide groove 28, and the guide plate 25 drives the limiting blocks 26 to slide in the limiting groove, which can support and guide the movement of the moving seat 13 and reduce the shaking of the moving seat 13.

[0030] The sliding assembly includes a tooth plate 32 and a gear 31. The tooth plate 32 is fixedly connected to one side of a group of slides 29. The gear 31 is meshed with the tooth plate 32. A motor for driving the gear 31 to rotate is installed at the bottom of the induction electrostatic test instrument 30. When the motor starts working, the gear 31 is driven to rotate. Through the meshing of the gear 31 and the tooth plate 32, the induction electrostatic test instrument 30 is driven to slide on the slide 29 to detect the Gray busbar. If there is a problem with the wire core, the display light of the induction electrostatic test instrument 30 will flash.

[0031] The top of the lower fixed plate 14 is fixedly connected with a slide rod 17 , and the upper fixed plate 16 is provided with a slide hole for sliding with the slide rod 17 . By providing the slide rod 17 , the downward movement of the upper fixed plate 16 can be made more stable.

[0032] A power box 15 is installed on one side of a group of movable seats 13. The output end of the power box 15 wire is clamped in the fixing groove 20, which can energize the Gray busbar and facilitate detection.

[0033] The working principle of the present invention is as follows: when in use, first rotate a group of threaded rods 18, and as the group of threaded rods 18 rotates, the runners 19 are driven to rotate. One group of runners 19 is connected to another group of runners 19 through a crawler drive to rotate. The other group of runners 19 drives another group of threaded rods 18 to rotate, so that the upper fixed plate 16 slides upward on the slide rod 17, and one end of the Gray busbar is placed on the lower fixed plate 14, and each line is clamped into the fixing groove 20. The threaded rod 18 is rotated again to move the upper fixed plate 16 downward and clamp the Gray busbar. The power box 15 starts to work, the Gray busbar is energized, and the electric hydraulic rod 24 starts to extend, driving the movable plate 22 Move upward, with the movement of the movable plate 22, the two sets of rotating plates 21 rotate, thereby moving the extension plate 23, and the extension plate 23 drives the movable seat 13 to move, and the movable seat 13 drives the guide plate 25 and the limit block 26 to move in the guide groove 28, so that the Gray busbar is unfolded for easy detection. The motor starts to work and drives the gear 31 to rotate. Through the engagement of the gear 31 and the tooth plate 32, the induction electrostatic test instrument 30 is driven to slide on the slide 29 to detect the Gray busbar. If there is a problem with the wire core, the display light of the induction electrostatic test instrument 30 will flash, which is convenient for detecting the Gray busbar, reducing manual sorting and improving detection efficiency.

[0034] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A wire core rapid detection device, comprising a workbench (11), a movable seat (13) and a support plate (12) fixedly connected to the top of the workbench (11), characterized in that: The top of the movable seat (13) is fixedly connected to a lower fixed plate (14), the top of the lower fixed plate (14) is provided with an upper fixed plate (16), and a fixing groove (20) for the Gray busbar to be clamped is provided on the side where the lower fixed plate (14) and the upper fixed plate (16) are close to each other, and a moving component for adjusting the upper fixed plate (16) to move up and down is provided on the lower fixed plate (14); The bottom of the movable seat (13) is fixedly connected to an extension plate (23), the workbench (11) is provided with a driving assembly for driving the two extension plates (23) to move away from each other, the support plate (12) is provided with a guide assembly for guiding the movement of the movable seat (13), the top of the support plate (12) is fixedly connected to two groups of slide plates (29), the two groups of slide plates (29) are slidably connected to the same group of induction electrostatic test instruments (30), and the slide plates (29) are provided with a sliding assembly for driving the induction electrostatic test instruments (30) to slide.

2. A wire core rapid detection device according to claim 1, characterized in that: The moving assembly comprises two groups of threaded rods (18) and a rotating wheel (19), the two groups of threaded rods (18) are rotatably connected to the top of the lower fixed plate (14), the rotating wheel (19) is fixedly connected to the threaded rods (18), and the two groups of rotating wheels (19) are connected through a crawler transmission. The upper fixed plate (16) is provided with a threaded hole for cooperating with the threaded rods (18) for rotation, and a twisting block is provided on the top of the threaded rods (18).

3. The wire core rapid detection device according to claim 1, characterized in that: The driving assembly comprises a moving groove (27) and an electric hydraulic rod (24), wherein the moving groove (27) is opened on one side of the workbench (11), the electric hydraulic rod (24) is installed at the bottom of the inner wall of the moving groove (27), the top of the electric hydraulic rod (24) is fixedly connected with a moving plate (22), the moving plate (22) is slidably connected in the moving groove (27), the two ends of the moving plate (22) are respectively rotatably connected with a rotating plate (21), and the end of the rotating plate (21) away from the moving plate (22) is rotatably connected to the extension plate (23).

4. The wire core rapid detection device according to claim 1, characterized in that: The guide assembly includes a guide plate (25), two groups of the guide plates (25) are fixedly connected to one side of the movable seat (13), both sides of the support plate (12) are provided with a guide groove (28) for cooperating with the guide plate (25) for sliding, both sides of the guide plate (25) are fixedly connected with a limiting block (26), and both sides of the inner wall of the guide groove (28) are provided with a limiting groove for cooperating with the limiting block (26) for sliding.

5. The wire core rapid detection device according to claim 1, characterized in that: The sliding assembly includes a toothed plate (32) and a gear (31), wherein the toothed plate (32) is fixedly connected to one side of a group of slides (29), and the gear (31) is meshed with the toothed plate (32). A motor for driving the gear (31) to rotate is installed at the bottom of the induction electrostatic testing instrument (30).

6. The wire core rapid detection device according to claim 1, characterized in that: The top of the lower fixed plate (14) is fixedly connected with a slide rod (17), and the upper fixed plate (16) is provided with a slide hole for sliding with the slide rod (17).

7. The wire core rapid detection device according to claim 1, characterized in that: A power box (15) is installed on one side of a group of movable seats (13), and the output end of the electric wire of the power box (15) is clamped in the fixing groove (20).