Heat management pipeline convenient to install

The thermal management pipeline design that combines cooling bellows and light tubes, combined with quick-release connectors, solves the problem of inconvenient installation of cooling tubes in the battery pack, achieving flexible installation and efficient cooling effects.

CN223309068UActive Publication Date: 2025-09-05YANTAI SHILAM AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422434341.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-05
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The space inside the existing battery pack is small, and ordinary cooling pipes are difficult to bend and install, resulting in poor cooling effect or even danger. In addition, the existing cooling method is inconvenient to install.

Method used

The combination design of cooling bellows and smooth pipes is adopted, combined with quick-release connectors. Through the cooperation of internal threaded holes and external threaded pipes, the structure of springs and fixed plugs is used to realize convenient connection and disassembly of pipes, adapting to different installation environments.

Benefits of technology

It achieves flexible installation and efficient cooling in a small space, improves the cooling effect, ensures the reliability of pipe connection and convenient maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat management pipeline convenient to install, which belongs to the technical field of battery heat management and comprises a cooling corrugated pipe, two ends of the cooling corrugated pipe are respectively and fixedly connected with light pipes, a straight pipe is installed at the end of one light pipe in a threaded mode, and a right-angle pipe is installed at the end of the other light pipe in a threaded mode. One end of the right-angle pipe and one end of the straight pipe are each provided with a quick coupler, the inner sides of one ends of the two light pipes are each provided with an inner threaded hole, and the other end of the straight pipe and the other end of the right-angle pipe are each provided with an outer threaded pipe. According to the utility model, the cooling corrugated pipe and the two light pipes are matched for use, the cooling corrugated pipe between the two light pipes can be bent so as to realize a small bending radius and avoid unsmooth circulation of cold liquid during bending, and in addition, the straight pipes and the right-angle pipes can be selectively mounted at the end parts of the light pipes so as to adapt to different mounting environments; and the practicability of the heat management pipeline convenient to install is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery thermal management, and more particularly to a thermal management pipeline that is easy to install. Background Art

[0002] China is vigorously promoting new energy vehicles and energy storage projects. The market for new energy batteries is enormous. New energy batteries generate heat during charging and discharging. High temperatures significantly reduce the battery's cycle life and pose safety risks during high-rate charging. Therefore, new energy batteries require cooling. There are four main battery cooling methods: natural cooling, air cooling, liquid cooling, and direct cooling. Natural cooling is the most basic and simplest cooling method. It relies on ambient temperature for passive heat dissipation, utilizing natural convection to dissipate heat without requiring additional energy input. Air cooling actively promotes air flow through fans to improve heat dissipation. Liquid cooling achieves efficient heat dissipation by circulating coolant through the battery pack. Direct cooling systems directly introduce refrigerant into the battery cooling ducts for efficient heat exchange. Currently, liquid cooling is the mainstream cooling method for automotive battery thermal management. Its high efficiency, flexibility, and reliable thermal management make it the most popular power battery cooling method. However, the confined space within the battery pack makes conventional cooling hoses difficult to bend and install. Some hoses are prone to kinking at small bend radii, resulting in poor coolant flow, which can compromise cooling efficiency and even create hazards. To address this issue, we have proposed a thermal management system that is easy to install. Utility Model Content

[0003] In view of the problems mentioned in the above background technology, the purpose of the present invention is to provide a thermal management pipeline that is easy to install.

[0004] In order to solve the above problems, the present invention adopts the following technical solutions:

[0005] A heat management pipeline that is easy to install includes a cooling bellows, wherein both ends of the cooling bellows are fixedly connected to light pipes, a straight pipe is threadedly installed on the end of one light pipe, and a right-angle pipe is threadedly installed on the end of the other light pipe, one end of the right-angle pipe and the straight pipe are both provided with quick-release joints, the inner side of one end of the two light pipes is provided with an internal threaded hole, the other end of the straight pipe and the right-angle pipe are both provided with an external threaded pipe, and the ends of the two external threaded pipes are respectively threaded into the internal threaded holes.

[0006] As a preferred solution of the present invention, the quick-release connector includes a connector seat fixedly connected to one end of a straight tube and a right-angle tube, an arc-shaped socket is provided at the end of the connector seat, a connecting plug is provided at the end of the connector seat, and arc-shaped plugs are fixedly connected on both sides of the connecting plug and at the end of the connector seat, an arc-shaped slot is provided on the end face of the arc-shaped socket, a connecting slot is provided at the end of the arc-shaped socket, a fixed slot is provided on the inner wall of the connecting slot, the end of the fixed slot is connected to the outside of the arc-shaped socket, a telescopic slot is provided on the outer side of the connecting plug, a plurality of springs are fixedly connected to the inner wall of the telescopic slot, the ends of the plurality of springs are fixedly connected to a movable plate, and the side of the movable plate is fixedly connected to a fixed plug.

[0007] As a preferred solution of the present invention, the length of the light tube is equal to the length of one battery module, and the length of the cooling bellows is an integer multiple of half the length of the battery module.

[0008] As a preferred solution of the present invention, the outer size of the connecting plug is adapted to the inner size of the connecting slot.

[0009] As a preferred solution of the present invention, the inner cavity size of the arc-shaped slot is equal to the outer size of the arc-shaped inserting block.

[0010] As a preferred solution of the present invention, the outer size of the fixing plug is adapted to the inner size of the fixing slot.

[0011] As a preferred solution of the present invention, the cooling bellows is made of PP and PA composite materials.

[0012] The advantages of the present invention are:

[0013] (1) In the present invention, by using the cooling bellows in conjunction with the two light tubes, the cooling bellows between the two light tubes can be bent to achieve a small bending radius while avoiding poor circulation of the cooling liquid during bending. In addition, straight tubes and right-angle tubes can be installed at the ends of the light tubes to adapt to different installation environments, thereby improving the practicality of the heat management pipeline that is easy to install.

[0014] (2) In the present invention, when the pipes are connected, the ends of the two quick connectors are aligned, so that the arc-shaped plug on one quick connector is inserted into the arc-shaped slot on the other quick connector, and the connecting plug on one quick connector is inserted into the connecting slot on the other quick connector. At this time, the elastic force of the spring is used to drive the fixed plug to be inserted into the fixed slot for fixation, thereby connecting the two quick connectors and further connecting the two pipes. In addition, during maintenance, the fixed plug is directly pressed to disengage it from the inner cavity of the fixed slot, thereby releasing the fixation between the two quick connectors and realizing convenient disassembly. The locking and unlocking between the two quick connectors are convenient to operate and have high reliability, thereby improving the practicality of the thermal management pipeline that is easy to install. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is an exploded view of the overall structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the connection of two quick-release connectors of the utility model;

[0018] Figure 4 This is a structural diagram of the connector seat of the utility model;

[0019] Figure 5 This is a schematic cross-sectional view of the connector seat of the present invention;

[0020] Figure 6 This is a schematic diagram of the structure of the complex pipeline of the utility model.

[0021] Description of the numbers in the figure:

[0022] 1. Cooling bellows; 2. Smooth tube; 3. Internal threaded hole; 4. Straight tube; 5. Right-angle tube; 6. External threaded tube; 7. Quick-release connector; 8. Connector base; 9. Arc socket; 10. Arc slot; 11. Connecting slot; 12. Fixed slot; 13. Connecting plug; 14. Arc plug; 15. Telescopic slot; 16. Spring; 17. Movable plate; 18. Fixed plug. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts are within the scope of protection of the present invention.

[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0026] Example:

[0027] See also Figure 1-6 A thermal management pipeline that is easy to install includes a cooling bellows 1. Both ends of the cooling bellows 1 are fixedly connected with light tubes 2. The end of one light tube 2 is threadedly installed with a straight tube 4, and the end of the other light tube 2 is threadedly installed with a right-angle tube 5. One end of the right-angle tube 5 and the straight tube 4 is provided with a quick-release joint 7. The inner side of one end of the two light tubes 2 is provided with an internal threaded hole 3. The other end of the straight tube 4 and the right-angle tube 5 is provided with an external threaded tube 6. The ends of the two external threaded tubes 6 are respectively threaded into the internal threaded holes 3.

[0028] In this embodiment, the use of straight pipes 4 and right-angle pipes 5 can make the pipeline adapt to different installation environments. In addition, in complex pipelines, a tee or a reducing straight joint can be provided to connect the quick-release joint 7 so as to assemble the complex pipeline.

[0029] For details, please refer to Figures 1 to 5The quick-release connector 7 includes a connector seat 8 fixedly connected to one end of the straight tube 4 and the right-angle tube 5, an arc-shaped socket 9 is provided at the end of the connector seat 8, a connecting plug 13 is provided at the end of the connector seat 8, and arc-shaped plugs 14 are fixedly connected to the ends of the connector seat 8 on both sides of the connecting plug 13. An arc-shaped slot 10 is provided at the end face of the arc-shaped socket 9, a connecting slot 11 is provided at the end of the arc-shaped socket 9, a fixed slot 12 is provided on the inner wall of the connecting slot 11, and the end of the fixed slot 12 is connected to the outside of the arc-shaped socket 9. A telescopic slot 15 is provided on the outer side of the connecting plug 13, and a plurality of springs 16 are fixedly connected to the inner wall of the telescopic slot 15. The ends of the plurality of springs 16 are fixedly connected to a movable plate 17, and the side of the movable plate 17 is fixedly connected to a fixed plug 18.

[0030] For details, please refer to Figure 1 and Figure 2 The length of the light tube 2 is equal to the length of a battery module, and the length of the cooling bellows 1 is an integer multiple of half the length of the battery module.

[0031] In this embodiment, it is ensured that the overall length of the pipeline can be adjusted according to customer needs.

[0032] For details, please refer to Figure 5 The outer size of the connecting plug 13 is adapted to the inner size of the connecting slot 11 .

[0033] In this embodiment, the stability and sealing of the connecting plug 13 when inserted into the connecting slot 11 are ensured.

[0034] For details, please refer to Figure 5 The inner size of the arc-shaped slot 10 is equal to the outer size of the arc-shaped insert 14.

[0035] In this embodiment, the sealing performance of the arc-shaped inserting block 14 inserted into the inner cavity of the arc-shaped slot 10 is ensured.

[0036] For details, please refer to Figure 5 The outer size of the fixing block 18 is adapted to the inner size of the fixing slot 12 .

[0037] In this embodiment, the stability of the fixing insert 18 when inserted into the inner cavity of the fixing slot 12 is ensured.

[0038] For details, please refer to Figure 1 , the cooling bellows 1 is made of PP and PA composite materials.

[0039] In this embodiment, PP and PA composite materials are used to enhance the hardness of the cooling bellows 1 and reduce water absorption. The minimum operating temperature is -40°C, the long-term operating temperature is 125°C, and the short-term operating temperature is 150°C, which can be applied to most environments.

[0040] Working principle: When in use, a straight tube 4 or an externally threaded tube 6 is installed on the end of the smooth tube 2 through the cooperation of the internal threaded hole 3 and the externally threaded tube 6, so that the cooling bellows 1, the smooth tube 2 and the two quick-release connectors 7 form a single pipeline. In addition, by aligning the quick-release connector 7 on one single pipeline with the quick-release connector 7 on the other single pipeline, the arc-shaped plug 14 on one quick-release connector 7 is inserted into the arc-shaped slot 10 on the other quick-release connector 7, and at the same time, the connecting plug 13 on one quick-release connector 7 is inserted into the connecting slot 11 on the other quick-release connector 7. At this time, the elastic force of the spring 16 drives the fixing plug 18 to be inserted into the fixing slot 12 for fixing, thereby connecting the two quick-release connectors 7 and then connecting the two pipelines. In addition, during maintenance, the fixing plug 18 is directly pressed to disengage it from the inner cavity of the fixing slot 12, thereby releasing the fixation between the two quick-release connectors 7, thereby realizing convenient disassembly.

[0041] In addition, when a complex pipeline needs to be formed, according to the above-mentioned single pipeline, the end of the tee joint or the reducer straight joint is connected to the quick connector 7, so that the complex pipeline can be combined again through the connection between the quick connector 7 and the quick connector 7.

[0042] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and improved ideas of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A thermal management pipeline that is easy to install, characterized by: The invention comprises a cooling bellows (1), wherein both ends of the cooling bellows (1) are fixedly connected with light tubes (2), a straight tube (4) is threadedly installed at the end of one light tube (2), and a right-angle tube (5) is threadedly installed at the end of the other light tube (2), and a quick-release joint (7) is provided at one end of the right-angle tube (5) and the straight tube (4), and an internal threaded hole (3) is provided on the inner side of one end of the two light tubes (2), and an external threaded tube (6) is provided at the other end of the straight tube (4) and the right-angle tube (5), and the ends of the two external threaded tubes (6) are respectively threadedly sleeved into the internal threaded hole (3).

2. The heat management pipeline that is easy to install according to claim 1, characterized in that: The quick-release connector (7) comprises a connector seat (8) fixedly connected to one end of a straight tube (4) and a right-angle tube (5); an arc-shaped socket (9) is provided at the end of the connector seat (8); a connecting plug (13) is provided at the end of the connector seat (8); arc-shaped plugs (14) are fixedly connected to both sides of the connecting plug (13) and located at the end of the connector seat (8); an arc-shaped slot (10) is provided on the end face of the arc-shaped socket (9); and a connecting plug (14) is provided at the end face of the arc-shaped socket (9). A connecting slot (11) is provided on the inner wall of the connecting slot (11), the end of the fixing slot (12) is communicated with the outside of the arc socket (9), a telescopic slot (15) is provided on the outer side of the connecting plug (13), a plurality of springs (16) are fixedly connected to the inner wall of the telescopic slot (15), the ends of the plurality of springs (16) are fixedly connected to a movable plate (17), and the side of the movable plate (17) is fixedly connected to a fixed plug (18).

3. The heat management pipeline that is easy to install according to claim 1, characterized in that: The length of the light pipe (2) is equal to the length of one battery module, and the length of the cooling bellows (1) is an integer multiple of half the length of the battery module.

4. The heat management pipeline that is easy to install according to claim 2, characterized in that: The outer size of the connecting plug (13) is adapted to the inner size of the connecting slot (11).

5. The heat management pipeline that is easy to install according to claim 2, characterized in that: The inner cavity size of the arc-shaped slot (10) is equal to the outer size of the arc-shaped inserting block (14).

6. The heat management pipeline that is easy to install according to claim 2, characterized in that: The outer size of the fixed insert (18) is adapted to the inner size of the fixed slot (12).

7. The heat management pipeline that is easy to install according to claim 1, characterized in that: The cooling bellows (1) is made of PP and PA composite material.