Connecting structure of soft copper bar

By designing the connection structure of copper sheet, stranded wire group and casing, the problem of model mismatch in soft copper rows during maintenance is solved, and flexible adjustment and stable connection of copper row cross-sectional area is achieved, which improves maintenance efficiency and circuit stability.

CN223309364UActive Publication Date: 2025-09-05HYJAL CONTROL SYST (JIANGSU) CO LTD
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Patent Information

Application Number
CN202421787123.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-09-05
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

During the maintenance process, existing soft copper rows often need to be replaced because the maximum current does not match the circuit rated current, which affects the working efficiency.

Method used

A connection structure including copper sheet, stranded wire group and sleeve is designed. Through the combination of sleeve and pressing block, the flexible combination and tightening of copper rows is achieved, and the insulating sleeve and snap-on structure is combined to ensure the stable connection of copper rows.

Benefits of technology

It realizes flexible adjustment of the cross-sectional area of ​​the copper strip, avoids maintenance delays caused by model mismatch, improves work efficiency and ensures circuit stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of power equipment, and particularly discloses a connecting structure of a soft copper bar, which comprises two copper sheets, a stranded wire group and two sleeves, two ends of the stranded wire group are respectively welded with the two copper sheets, the copper sheets are provided with mounting holes, the sleeves are hollow box bodies with one open ends, and the upper and lower ends of the sleeves are symmetrically provided with through holes. By arranging the sleeve and combining a plurality of copper bars through the sleeve, the sectional area of the copper bars can be changed, so that the maximum power-on current of the copper bars is improved and reduced, the copper bars can be freely combined according to different power-on currents, and the situation that traditional copper bars need to be used according to different electric appliances and different types of copper bars are used is replaced. And the maintenance work can be prevented from being delayed due to no adaptive model.
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Description

Technical Field

[0001] The utility model relates to the field of power equipment, in particular to a connection structure of a soft copper busbar. Background Art

[0002] Flexible connector, copper busbar flexible connector, tinned copper braided wire flexible connector is suitable for various high-voltage electrical appliances, vacuum electrical appliances, mining explosion-proof switches and automobiles, locomotives and other related products as flexible connectors. It uses bare copper wire or tinned copper braided wire (stranded wire) and is made by cold pressing. The interface of the copper busbar flexible connector is welded and formed in one go using molecular diffusion welding technology. The product has good quality, strong conductivity, high current bearing capacity, low resistance value and durability.

[0003] When carrying out maintenance, staff often encounter the problem that the maximum current that the copper busbar they carry can withstand does not match the rated current value of the circuit. Therefore, they need to go back and select a suitable copper busbar for replacement, which will greatly affect work efficiency. Therefore, a soft copper busbar connection structure is needed to solve this problem. Utility Model Content

[0004] The present invention aims to solve the technical problems mentioned in the above background technology and proposes the following technical solutions:

[0005] A connection structure for a soft copper busbar comprises two copper sheets, a stranded wire group and two sleeves. The two ends of the stranded wire group are respectively welded to the two copper sheets. The copper sheets are provided with mounting holes. The sleeves are hollow boxes with one end open. Through holes are symmetrically provided at the upper and lower ends of the sleeves. The size of the through holes corresponds to the size of the mounting holes.

[0006] Preferably, an electrode connection block is provided on the side of the sleeve.

[0007] Preferably, a pushing block is provided in the sleeve, and sliding grooves are symmetrically provided on both sides of the inner wall of the sleeve. Slide blocks are symmetrically provided on the left and right sides of the pushing block, and the slide blocks are slidably connected to the sliding grooves. A threaded hole is provided at the bottom of the sleeve, and a push rod is threadedly connected to the threaded hole. One end of the push rod is fixedly connected to the bottom of the pushing block, and the other end of the push rod is connected to a rotating knob, and the rotating knob is located at the bottom of the sleeve.

[0008] Preferably, an insulating sleeve is provided on the outer periphery of the twisted wire group, and the insulating sleeve includes an insulating pad and a snap-fit ​​structure.

[0009] Preferably, the buckle structure includes a strap and a fixing seat, a limiting hole is provided on the fixing seat, and a plurality of limiting blocks are provided on one side of the strap, and the limiting blocks are in the shape of a triangular prism with one side being a right angle.

[0010] The beneficial effects of the utility model are:

[0011] 1. By setting a sleeve and combining multiple copper bars at the same time, the cross-sectional area of ​​the copper bar can be changed, thereby increasing or reducing the maximum current of the copper bar. It can be freely combined according to different currents, replacing the traditional copper bar. Different types of copper bars need to be used according to different electrical appliances, which can prevent the maintenance work from being delayed due to the lack of suitable models.

[0012] 2. By setting a pushing block on the sleeve, multiple copper bars can be pressed by the pushing block to prevent the copper bars from shaking up and down, resulting in gaps between the multiple copper bars to form parallel circuits.

[0013] 3. By setting a snap-on structure on the insulating sleeve and setting the snap-on structure as a binding strap and a fixing seat, multiple copper bars can be fastened by the snap-on structure to avoid gaps between the copper bars, which would cause gaps between the multiple copper bars to form parallel circuits. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a cross-sectional view of the sleeve structure in Example 2 of the present utility model;

[0016] Figure 3 This is a structural diagram of the third embodiment of the present utility model;

[0017] Figure 4 for Figure 3 Enlarged image of the circle in the middle.

[0018] In the figure: 1. Copper sheet; 1-1. Mounting hole; 2. Twisted wire group; 3. Sleeve; 3-1. Through hole; 3-2. Slide groove; 3-3. Threaded hole; 4. Push block; 4-1. Slider; 5. Push rod; 6. Turn knob; 7. Insulation sleeve; 7-1. Insulation pad; 7-2. Buckle structure; 7-21. Binding strap; 7-22. Fixing seat; 7-23. Limiting hole; 7-24. Limiting block; 8. Electrode connection block. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] In the description of the present invention, it should be understood that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. The connection methods described in the terms "fixed connection" and "fixed arrangement" include but are not limited to "welding", "riveting", "adhesion" and "threaded connection". The terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements that are inherent to such process, method, article or device.

[0021] The directions or positional relationships indicated by terms such as "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention.

[0022] Example 1

[0023] Reference Figure 1 A connection structure of a soft copper busbar includes two copper sheets 1, a stranded wire group 2 and two sleeves 3. The two ends of the stranded wire group 2 are respectively welded to the two copper sheets 1. A mounting hole 1-1 is provided on the copper sheet 1. The sleeve 3 is a hollow box body with one end open. Through holes 3-1 are symmetrically provided at the upper and lower ends of the sleeve 3. The size of the through hole 3-1 corresponds to the size of the mounting hole 1-1. An electrode connection block 8 is provided on the side of the sleeve 3.

[0024] During actual operation, the staff combines the corresponding number of copper bars according to different rated currents, places the copper sheets 1 at both ends of the copper bars in the sleeves 3 respectively, aligns the mounting hole 1-1 and the through hole 3-1, and then uses pins to fix them in series, and then connects the electrode connection blocks 8 at both ends to the circuit.

[0025] Example 2

[0026] Reference Figure 2 The difference between this embodiment and the first embodiment is that a pushing block 4 is provided in the sleeve 3, and sliding grooves 3-2 are symmetrically provided on both sides of the inner wall of the sleeve 3. Slide blocks 4-1 are symmetrically provided on the left and right sides of the pushing block 4. The slide blocks 4-1 are slidably connected with the sliding grooves 3-2. A threaded hole 3-3 is provided at the bottom of the sleeve 3. The threaded hole 3-3 is internally threaded to connect a pushing rod 5. One end of the pushing rod 5 is fixedly connected to the bottom of the pushing block 4, and the other end of the pushing rod 5 is connected to a rotating knob 6. The rotating knob 6 is located at the bottom of the sleeve 3.

[0027] Example 3

[0028] Reference Figure 3-4 An insulating sleeve 7 is provided on the outer periphery of the stranded wire group 2, the insulating sleeve 7 includes an insulating pad 7-1 and a snap-fit ​​structure 7-2, the snap-fit ​​structure 7-2 includes a binding strap 7-21 and a fixing seat 7-22, a limiting hole 7-23 is provided on the fixing seat 7-22, and a plurality of limiting blocks 7-24 are provided on one side of the binding strap 7-21, and the limiting block 7-24 is a triangular prism with one side being a right angle.

Claims

1. A connection structure of a soft copper busbar, comprising two copper sheets (1), a stranded wire group (2) and two sleeves (3), wherein both ends of the stranded wire group (2) are respectively welded to the two copper sheets (1), and characterized in that: The copper sheet (1) is provided with a mounting hole (1-1), the sleeve (3) is a hollow box body with an open end, and through holes (3-1) are symmetrically provided at the upper and lower ends of the sleeve (3), and the size of the through holes (3-1) corresponds to the size of the mounting hole (1-1).

2. The connection structure of a soft copper busbar according to claim 1, characterized in that: An electrode connection block (8) is provided on the side of the sleeve (3).

3. The connection structure of the soft copper busbar according to claim 2, characterized in that: A push block (4) is provided in the sleeve (3), and slide grooves (3-2) are symmetrically provided on both sides of the inner wall of the sleeve (3). Slide blocks (4-1) are symmetrically provided on the left and right sides of the push block (4), and the slide blocks (4-1) are slidably connected to the slide grooves (3-2). A threaded hole (3-3) is provided at the bottom of the sleeve (3), and a push rod (5) is connected to the inner thread of the threaded hole (3-3). One end of the push rod (5) is fixedly connected to the bottom of the push block (4), and the other end of the push rod (5) is connected to a rotating knob (6), and the rotating knob (6) is located at the bottom of the sleeve (3).

4. The connection structure of the soft copper busbar according to claim 2, characterized in that: An insulating sleeve (7) is provided on the outer periphery of the twisted wire group (2), and the insulating sleeve (7) comprises an insulating pad (7-1) and a buckle structure (7-2).

5. The connection structure of the soft copper busbar according to claim 4, characterized in that: The buckle structure (7-2) comprises a binding strap (7-21) and a fixing seat (7-22); a limiting hole (7-23) is provided on the fixing seat (7-22); a plurality of limiting blocks (7-24) are provided on one side of the binding strap (7-21); the limiting blocks (7-24) are in the shape of a triangular prism with one side being a right angle.