High-voltage switch knob insulator butt joint dismounting device
By designing a high-voltage switch porcelain column docking and disassembly device and using V-shaped brackets and lifting adjustment frames to adjust the porcelain column height, the difficulties of high-altitude operations during the installation or disassembly of high-voltage disconnector porcelain columns are solved, and safe and efficient porcelain column docking and disassembly are achieved.
Patent Information
- Application Number
- CN202422322063.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-24
AI Technical Summary
During the installation or disassembly of the porcelain column of the high-voltage disconnector, there are problems such as difficulty in high-altitude operation, difficulty in docking, high safety risks and low efficiency.
A high-voltage switch porcelain column docking and disassembly device was designed, which included a mounting base, a movable trolley, a lifting adjustment frame, and a lifting drive mechanism. The porcelain column was supported by a V-shaped bracket, and the height of the porcelain column was adjusted by the lifting adjustment frame to achieve alignment and stable support, avoiding high-altitude operations.
It realizes the automatic docking or splitting of porcelain columns, reduces labor intensity, improves installation efficiency, ensures safety, and avoids the risks of high-altitude operations.
Smart Images

Figure CN223309474U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-voltage switch assembly, in particular to a high-voltage switch porcelain column docking and disassembly device. Background Art
[0002] With the rapid development of power systems, the requirements for grid security, reliability, and automation levels of electrical switchgear are constantly increasing. High-voltage disconnectors, as important high-voltage transmission equipment, are widely used in power systems. Failure can cause immeasurable losses to the power system. Therefore, high reliability requirements are placed on the moving connection components of high-voltage disconnectors, placing even higher demands on the machining accuracy, production efficiency, and intelligent manufacturing of key components.
[0003] At present, the porcelain bottles of high-voltage disconnectors and earthing switches with voltage levels of 220kv and above are of large size (diameter / height) and weight. When high-voltage switch products are debugged in factories or installed in substations, during the process of docking and installing (or disassembling) porcelain columns, the porcelain bottles need to be hoisted and docked and installed (or disassembled) step by step under high-altitude working conditions (about 6-12 meters). High-altitude docking is more troublesome, alignment is difficult, and there are high safety risks, high labor intensity, and low installation efficiency. Utility Model Content
[0004] The present invention aims to solve at least one of the technical problems in the prior art. To this end, the present invention provides a high-voltage switch porcelain column docking and disassembly device, which can easily achieve the docking or disassembly of porcelain bottles without the need for high-altitude operations.
[0005] In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:
[0006] A device for docking and disassembling a porcelain column of a high-voltage switch, comprising: a mounting base having a guide rail extending in a front-to-rear direction; at least two movable trolleys mounted on the guide rail and capable of moving forward and backward along the guide rail; a lifting and adjusting frame, two of which are provided at intervals in front and back corresponding to each movable trolley, the lifting and adjusting frame being mounted on the movable trolley for lifting and movement, the upper end of the lifting and adjusting frame being provided with two oblique rods, the two oblique rods being arranged in a V-shape to form a V-shaped bracket, the V-shaped bracket being used to support the porcelain column; a lifting and driving mechanism mounted on the movable trolley, the upper end of which is in contact with the lifting and adjusting frame, the upper end of which can be raised and lowered to drive the lifting and adjusting frame to move upward and downward.
[0007] Furthermore, buffer pads for contacting the porcelain column are installed on the inclined surfaces on both sides of the V-shaped bracket.
[0008] Furthermore, slide grooves are provided on the left and right sides of the movable trolley, and vertical rods are provided on the left and right sides of the lifting adjustment frame. The vertical rods are embedded in the slide grooves and can be lifted and lowered along the slide grooves.
[0009] Furthermore, a cross bar is provided at the bottom of the lifting adjustment frame, the vertical bar is connected to the left and right ends of the cross bar, one end of the oblique bar is connected to the upper end of the cross bar, and the other end is connected to the middle of the cross bar.
[0010] Furthermore, the vertical rod is equipped with a plurality of guide wheels, and the plurality of guide wheels are in contact with the front and rear side walls of the slide groove respectively, so that the guide wheels can roll along the front and rear side walls of the slide groove.
[0011] Furthermore, a group of vertical poles are provided on the front and rear sides of the movable trolley, the sliding grooves are formed on the vertical poles, and the opposite sides of the sliding grooves on the two vertical poles in the same group are open.
[0012] Furthermore, the two adjacent vertical poles are connected by a longitudinal rod.
[0013] Furthermore, the bottoms of the two vertical poles in the same group are connected by a bottom pole, the bottom pole is located below the lifting adjustment frame, and the bottom of the lifting drive mechanism is installed on the bottom pole.
[0014] Furthermore, two guide rails are provided at intervals along the left-right direction, and rollers cooperating with the guide rails are provided at the bottom of the movable trolley.
[0015] Furthermore, the lifting drive mechanism is a jack.
[0016] The utility model has the following beneficial effects:
[0017] The V-shaped bracket formed by two oblique rods is used to support the porcelain column, so that the porcelain column is automatically aligned in the middle of the V-shaped bracket, and then the lifting and adjusting frame is used to adjust the position to adjust the height of the porcelain column, so that when there is a height difference between adjacent porcelain columns, it can be adjusted so that the heights of adjacent porcelain columns can be aligned. In addition, two lifting and adjusting frames are set on each movable trolley, which can effectively achieve stable support for the porcelain column, and the two lifting and adjusting frames can be adjusted independently. When the diameter of the porcelain column changes, the porcelain column can be kept level by adjusting the height of the two lifting and adjusting frames. This device can disassemble or assemble the entire multi-section porcelain column, and there is no need to disassemble or assemble the multi-section porcelain column at high altitude. It can easily achieve the docking or disassembly of porcelain bottles, and does not require high-altitude operations.
[0018] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0020] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the connection structure of the movable trolley, the lifting adjustment frame and the lifting drive mechanism;
[0022] Figure 3 yes Figure 2 A structural diagram from another perspective;
[0023] Figure 4 yes Figure 3 A magnified view of point A;
[0024] Figure 5 This is a schematic diagram of the coordination between the movable trolley and the porcelain column.
[0025] Legend:
[0026] Install the base 100, the porcelain column 101, and the guide rail 110;
[0027] The movable trolley 200, the slide 210, the vertical rod 220, the longitudinal rod 230, the bottom rod 240, and the roller 250;
[0028] Lifting and adjusting frame 300, diagonal rod 310, V-shaped bracket 311, buffer pad 320, vertical rod 330, horizontal rod 340, guide wheel 350;
[0029] Lifting drive mechanism 400. DETAILED DESCRIPTION
[0030] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0033] In addition, the descriptions of "first," "second," etc. in this utility model are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
[0034] Please refer to Figure 1 and Figure 2 A preferred embodiment of the present invention provides a high-voltage switch porcelain column docking and disassembly device, which includes a mounting base 100, a movable trolley 200, a lifting adjustment frame 300 and a lifting drive mechanism 400.
[0035] The mounting base 100 has a guide rail 110 extending in the front-rear direction.
[0036] like Figure 5 As shown, at least two movable trolleys 200 are provided, each of which can carry one porcelain column 101, thereby enabling the docking, installation, or disassembly of at least two porcelain columns 101. Of course, when the porcelain column 101 is long, multiple movable trolleys 200 can also be used to carry one porcelain column 101. The movable trolleys 200 are mounted on guide rails 110 and can move back and forth along the guide rails 110. The guide rails 110 are used to guide and limit the movement of the movable trolleys 200, so that the porcelain columns 101 on the movable trolleys 200 can be aligned to complete docking or disassembly.
[0037] Two lifting adjustment frames 300 are provided at intervals in front and back corresponding to each movable trolley 200. The lifting adjustment frames 300 are installed on the movable trolley 200 for lifting and movement. Two inclined rods 310 are provided at the upper end of the lifting adjustment frame 300. The two inclined rods 310 are arranged in a V shape to form a V-shaped bracket 311. The V-shaped bracket 311 is used to support the porcelain column 101.
[0038] Each lifting and adjusting frame 300 is provided with a lifting drive mechanism 400, thereby enabling independent lifting and adjustment of each lifting and adjusting frame 300. The lifting drive mechanism 400 is mounted on the movable carriage 200, and the upper end of the lifting drive mechanism 400 contacts the lifting and adjusting frame 300. The upper end of the lifting drive mechanism 400 can be raised and lowered to drive the lifting and adjusting frame 300 to move upward and downward.
[0039] The utility model provides a high-voltage switch porcelain column docking and disassembly device, which uses a V-shaped bracket 311 formed by two oblique rods 310 to support the porcelain column 101, so that the porcelain column 101 automatically aligns with the middle of the V-shaped bracket 311, and then uses the lifting and adjusting frame 300 to adjust the position to adjust the height of the porcelain column 101, so that when there is a height difference between adjacent porcelain columns 101, it can be adjusted so that the heights of adjacent porcelain columns 101 can be aligned. In addition, two lifting and adjusting frames 300 are provided on each movable trolley 200, which can effectively achieve stable support for the porcelain column 101, and the two lifting and adjusting frames 300 can be adjusted independently. When the diameter of the porcelain column 101 changes, the diameters of the positions where the porcelain column 101 is supported by the two lifting and adjusting frames 300 may be different, causing the porcelain column 101 to tilt. The porcelain column 101 is not in a horizontal state, which affects the stable support during subsequent docking installation or disassembly. The lifting and adjusting frames 300 can adjust the height. The porcelain column 101 can be kept horizontal by adjusting the height of the two lifting and adjusting frames 300. This device can disassemble or assemble the entire multi-segment porcelain column 101, and there is no need to disassemble or assemble the multi-segment porcelain column 101 at high altitudes. It can facilitate the docking or disassembly of porcelain bottles and does not require high-altitude operations. When disassembly is required, the entire multi-segment porcelain column 101 can be hoisted onto the movable trolley 200 to complete disassembly; when docking installation is required, the multi-segment porcelain column 101 can be placed on the movable trolley 200 to complete docking installation before the entire column 101 is hoisted to complete installation.
[0040] Reference Figure 2 and Figure 3 In some embodiments of the present invention, the inclined surfaces on both sides of the V-shaped bracket 311 are installed with buffer pads 320 for contacting the porcelain column 101, thereby avoiding rigid support for the porcelain column 101, preventing the porcelain column 101 from colliding, squeezing, and wearing with the device, and reducing damage to the porcelain column 101. The buffer pads 320 can be made of rubber or polyurethane buffer materials.
[0041] Reference Figure 2 In some embodiments of the present invention, a slide groove 210 is provided on the left and right sides of the movable trolley 200, and the slide groove 210 extends vertically. Vertical rods 330 are provided on the left and right sides of the lifting adjustment frame 300. The vertical rods 330 are embedded in the slide groove 210 and can be lifted and lowered along the slide groove 210, thereby guiding the lifting and lowering of the lifting and adjusting frame 300, and the sliding guide position is set on both sides, so that the lifting and adjusting frame 300 is more stable when lifting.
[0042] Reference Figure 2In a further embodiment of the present invention, a horizontal bar 340 is provided at the bottom of the lifting and adjusting frame 300, and the vertical bar 330 is connected to the left and right ends of the horizontal bar 340. One end of the oblique bar 310 is connected to the upper end of the horizontal bar 340, and the other end is connected to the middle of the horizontal bar 340. The vertical bar 330 and the horizontal bar 340 are vertically connected, and the connection stability is insufficient. The oblique bar 310 can not only form a V-shaped bracket 311, but also strengthen the structure of the vertical bar 330 and the horizontal bar 340. The oblique bar 310 is connected to the vertical bar 330 and the horizontal bar 340 to form a triangular frame structure. The stabilizing effect of the triangle is utilized to effectively improve the overall structural strength and stability.
[0043] Reference Figure 4 In a further embodiment of the present invention, the vertical rod 330 is equipped with multiple guide wheels 350, and the multiple guide wheels 350 are respectively in contact with the front and rear side walls of the slide 210, so that the guide wheels 350 can roll along the front and rear side walls of the slide 210, that is, there are two groups of guide wheels 350, one group is in contact with the front side wall of the slide 210, and the other group is in contact with the rear side wall of the slide 210, thereby positioning the lifting and adjusting frame 300 in the front and rear directions, and through the rolling of the guide wheels 350, the friction force of the lifting and adjusting frame 300 is effectively reduced, the friction resistance is reduced, and the lifting and adjusting frame 300 is lifted and lowered more smoothly, the required force is smaller, and the operation is more convenient.
[0044] Reference Figure 2 In a further embodiment of the present invention, a group of vertical poles 220 are provided on the front and rear sides of the movable trolley 200, and the two vertical poles 220 in the same group are arranged at intervals on the left and right. Specifically, a vertical pole is provided at each of the four corners of the movable trolley 200, and a slide groove 210 is formed on the vertical pole 220. The opposite sides of the slide groove 210 on the two vertical poles 220 in the same group are open, so as to facilitate the vertical rod 330 to be embedded in the slide groove 210 and reduce structural interference.
[0045] Reference Figure 2 In a further embodiment of the present invention, two adjacent vertical poles 220 are connected by a longitudinal rod 230, thereby improving the structural strength of the vertical poles 220, reducing the deformation of the vertical poles 220, and improving the stability of the device load.
[0046] Reference Figure 2 In a further embodiment of the present invention, the bottoms of two vertical poles 220 in the same group are connected by a bottom pole 240. Two bottom poles 240 are spaced apart to correspond to the front and rear groups of vertical poles 220. The front and rear bottom poles 240 are also connected by connecting rods to form a frame structure, improving stability. The bottom pole 240 is located below the lifting adjustment frame 300, and the bottom of the lifting drive mechanism 400 is mounted on the bottom pole 240, thereby providing support for the lifting drive mechanism 400.
[0047] Reference Figure 1In some embodiments of the present invention, two guide rails 110 are provided at intervals along the left-right direction, and rollers 250 cooperating with the guide rails 110 are provided at the bottom of the movable trolley 200. Two groups of rollers 250 are provided at intervals along the left-right direction corresponding to the two guide rails 110. The rollers 250 facilitate the low-resistance movement of the movable trolley 200, and the two guide rails 110 improve the stability of the movable trolley 200.
[0048] Reference Figure 1 In some embodiments of the present invention, the lifting drive mechanism 400 is a jack, specifically a scissor jack. Of course, in other embodiments, the jack can also be other types of jacks. Furthermore, the lifting drive mechanism 400 can also use a telescopic drive mechanism such as an electric push rod to adjust the height and position of the lifting adjustment frame 300.
[0049] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A high-voltage switch porcelain column docking and disassembly device, characterized in that: include: A mounting base (100) having a guide rail (110) extending in a front-to-rear direction; At least two movable trolleys (200) are mounted on the guide rail (110) and can move forward and backward along the guide rail (110); A lifting and adjusting frame (300) is provided with two lifting and adjusting frames spaced apart from each other for each movable trolley (200). The lifting and adjusting frames (300) are installed on the movable trolley (200) in a lifting and movable manner. Two inclined rods (310) are provided at the upper end of the lifting and adjusting frame (300). The two inclined rods (310) are arranged in a V shape to form a V-shaped bracket (311). The V-shaped bracket (311) is used to support the porcelain column (101). The lifting drive mechanism (400) is installed on the movable trolley (200), and the upper end is in contact with the lifting adjustment frame (300). The upper end can be raised and lowered to push the lifting adjustment frame (300) to move upward and downward.
2. The high-voltage switch porcelain column docking and disassembly device according to claim 1 is characterized in that: Buffer pads (320) for contacting the porcelain column (101) are installed on the inclined surfaces on both sides of the V-shaped bracket (311).
3. The high-voltage switch porcelain column docking and disassembly device according to claim 1 is characterized in that: The movable trolley (200) is provided with slide grooves (210) on the left and right sides, and the lifting adjustment frame (300) is provided with vertical rods (330) on the left and right sides. The vertical rods (330) are embedded in the slide grooves (210) and can be lifted and lowered along the slide grooves (210).
4. The high-voltage switch porcelain column docking and disassembly device according to claim 3 is characterized in that: A cross bar (340) is provided at the bottom of the lifting and adjusting frame (300), the vertical bar (330) is connected to the left and right ends of the cross bar (340), and one end of the oblique bar (310) is connected to the upper end of the cross bar (340) and the other end is connected to the middle of the cross bar (340).
5. The high-voltage switch porcelain column docking and disassembly device according to claim 3 is characterized in that: The vertical rod (330) is equipped with a plurality of guide wheels (350), and the plurality of guide wheels (350) are respectively in contact with the front and rear side walls of the chute (210), so that the guide wheels (350) can roll along the front and rear side walls of the chute (210).
6. The high-voltage switch porcelain column docking and disassembly device according to claim 3 is characterized in that: A group of vertical poles (220) are provided on the front and rear sides of the movable trolley (200), the slide grooves (210) are formed on the vertical poles (220), and the opposite sides of the slide grooves (210) on the two vertical poles (220) in the same group are open.
7. The high-voltage switch porcelain column docking and disassembly device according to claim 6, characterized in that: Two adjacent vertical poles (220) are connected via a longitudinal pole (230).
8. The high-voltage switch porcelain column docking and disassembly device according to claim 1 is characterized in that: The bottoms of the two vertical poles (220) in the same group are connected by a bottom pole (240). The bottom pole (240) is located below the lifting adjustment frame (300). The bottom of the lifting drive mechanism (400) is installed on the bottom pole (240).
9. The high-voltage switch porcelain column docking and disassembly device according to claim 1, characterized in that: Two guide rails (110) are provided at intervals along the left-right direction. Rollers (250) cooperating with the guide rails (110) are provided at the bottom of the movable trolley (200). Two groups of rollers (250) are provided at intervals along the left-right direction corresponding to the two guide rails (110).
10. The high-voltage switch porcelain column docking and disassembly device according to claim 1, characterized in that: The lifting drive mechanism (400) is a jack.