Culture bag separating mechanism

By designing a conveyor belt and a gear-driven bag-separating mechanism, the culture bags are automatically separated and sent to the receiving box, solving the problems of low efficiency and contamination in edible fungi sorting and realizing an efficient and low-pollution bag-separating process.

CN223310379UActive Publication Date: 2025-09-09LUSHAN COUNTY JIUJIUXIANGQING AGRICULTURAL CO LTD
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Patent Information

Application Number
CN202422043252.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-09-09
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

Edible fungus culture bags are inefficient and easily contaminated during the sorting process, and the existing manual sorting method cannot meet the needs of high efficiency and low pollution.

Method used

A culture bag separating mechanism is designed. It uses a conveyor belt and a bag separating structure. A servo motor drives a gear system to make the first and second circular plates rotate synchronously, realizing automatic separation of culture bags and delivery to a receiving box, avoiding manual contact.

Benefits of technology

It improves sorting efficiency, reduces manual contact, reduces the risk of culture bag contamination, and realizes efficient and low-pollution bag separation operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bag dividing mechanisms, and discloses a culture bag dividing mechanism which comprises a conveying belt, N groups of bag dividing structures and a plurality of containing boxes, N is larger than or equal to 2, and the N groups of bag dividing structures are arranged on the upper end face of the conveying belt in the conveying direction of the conveying belt. Each bag separating structure comprises a first circular plate and a second circular plate which are symmetrically distributed along the central axis of the conveying belt, and the distance between the first circular plate and the second circular plate close to the conveying front end of the conveying belt is larger than the distance between the first circular plate and the second circular plate close to the conveying rear end of the conveying belt. The at least two groups of bag separating structures are arranged along the transmission direction of the conveyor belt, so that culture bags are moved out in order to be separated by utilizing the first circular plate and the second circular plate which rotate towards the outer edge direction and are provided with the accommodating grooves in the conveying process, the bag separating is convenient and fast, the manpower is effectively saved, the efficiency is improved, and the production cost is reduced. And the culture bag does not need to be manually contacted, so that the pollution of the culture bag is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of bag separation mechanisms, in particular to a culture bag separation mechanism. Background Art

[0002] Edible fungi, which are fungi that can be eaten, offer unique advantages in nutrition, flavor, and health benefits. They are not only delicious but also rich in protein, dietary fiber, vitamins, minerals, and antioxidants. They are a low-fat, low-calorie food source suitable for a variety of dietary needs.

[0003] During the cultivation process of edible fungi, the edible fungi need to be bagged to form culture bags. Edible fungi factories generally produce a large number of culture bags in batches. The culture bags need to be separated and stacked according to a certain quantity or batch. Currently, most of them are separated by manual sorting, which has low sorting efficiency and is easy to be contaminated by manual contact during the sorting process. Utility Model Content

[0004] The utility model provides a culture bag sorting mechanism to solve the problems of low efficiency of existing manual sorting and easy contamination of culture bags during the sorting process.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a culture bag separating mechanism, comprising:

[0006] conveyor belts;

[0007] N groups of bag structures, N ≥ 2, and the N groups of bag structures are arranged on the upper end surface of the conveyor belt along the conveying direction of the conveyor belt;

[0008] Among them, each group of the bag-dividing structures includes a first circular plate and a second circular plate symmetrically distributed along the central axis of the conveyor belt, and the outer circumferences of the first circular plate and the second circular plate are provided with at least three accommodating grooves in a circular array. The spacing between the first circular plate and the second circular plate near the front end of the conveyor belt is greater than the spacing between the first circular plate and the second circular plate at the rear end of the conveyor belt, and a gear drive structure is installed under the bag-dividing structure, which is used to synchronously drive the first circular plate and the second circular plate in the same group to rotate toward the outer edge of the conveyor belt.

[0009] Preferably, the gear drive structure includes:

[0010] Servo motor;

[0011] A driving gear and a third driven gear, wherein the driving gear is mounted on the output end of the servo motor, and connecting columns are provided between the driving gear and the first circular plate, and between the third driven gear and the second circular plate;

[0012] The first driven gear and the second driven gear, the driving gear, the first driven gear, the second driven gear and the third driven gear are meshed in sequence.

[0013] Preferably, the lower end surfaces of the first driven gear, the second driven gear and the third driven gear are all connected with movable connecting parts.

[0014] Preferably, the movable connecting member includes a bearing seat and a connecting rod, and one end of the connecting rod is rotatably connected to the bearing seat.

[0015] Preferably, a plurality of receiving boxes are further included, and each of the first circular plate and each of the second circular plate corresponds to a receiving box.

[0016] Preferably, a threaded rod is fixed to the bottom end of the driving gear and the third driven gear, a threaded groove is provided axially of the connecting column, the threaded rod is screwed into the threaded groove, and an embedding hole is provided on the threaded rod, and a positioning screw that can be embedded in the embedding hole is screwed through the outer wall of the connecting column.

[0017] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0018] (1) By arranging at least two groups of bag structures along the transmission direction of the conveyor belt, the culture bags can be separated in the process of conveyance by using the first circular plate and the second circular plate which rotate toward the outer edge and are provided with a receiving groove to be moved out in an orderly manner. The bag separation is convenient and fast, which effectively saves manpower and improves efficiency. In addition, there is no need for manual contact with the culture bags, which reduces the contamination of the culture bags.

[0019] (2) By providing threaded rods, threaded grooves, and embedded holes, the first circular plate and the second circular plate can be installed in a detachable manner, which is convenient for subsequent replacement and ensures stability after connection while achieving detachability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 The three-dimensional Figure 2 ;

[0022] Figure 2 The three-dimensional Figure 2 ;

[0023] Figure 3It is a schematic diagram of the bag-distributing structure and the gear drive structure in the connected state;

[0024] Figure 4 Schematic diagram of the structure of the connecting column and threaded rod.

[0025] In the figure: 1. Conveyor belt; 2. Bag-forming structure; 21. First circular plate; 22. Second circular plate; 23. Receiving groove; 3. Gear drive structure; 31. Servo motor; 32. Driving gear; 33. Connecting column; 34. First driven gear; 35. Second driven gear; 36. Third driven gear; 4. Receiving box; 5. Movable connecting part; 51. Bearing seat; 52. Connecting rod; 6. Threaded rod; 7. Threaded groove; 8. Positioning screw; 9. Embedded hole. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Example 1

[0028] Figure 1 and Figure 2 All of them are schematic diagrams of the overall structure of the utility model, and combined with Figure 3 As shown, the present application includes a conveyor belt 1, an N-component bag structure 2 and a plurality of receiving boxes 4, N ≥ 2, and the N-component bag structure 2 is arranged on the upper end surface of the conveyor belt 1 along the conveying direction of the conveyor belt 1. Preferably, the spacing between each group is the same, wherein each group bag structure 2 includes a first circular plate 21 and a second circular plate 22 symmetrically distributed along the central axis of the conveyor belt 1, and the outer circumferences of the first circular plate 21 and the second circular plate 22 are provided with at least three receiving grooves 23 in an annular array, and the spacing between the first circular plate 21 and the second circular plate 22 near the front end of the conveyor belt 1 is greater than that at the rear end of the conveyor belt. The spacing between the first circular plate 21 and the second circular plate 22 is such that, except for the last group of bag-distributing structures 2 along the conveying direction of the conveyor belt 1, the spacing between the first circular plates 21 and the second circular plates 22 of the remaining groups can accommodate the passage of culture bags. Each first circular plate 21 and each second circular plate 22 corresponds to a receiving box 4, and a gear drive structure 3 is installed under the bag-distributing structures 2. The gear drive structure 3 is used to synchronously drive the first circular plates 21 and the second circular plates 22 of the same group to rotate toward the outer edge of the conveyor belt 1, so as to use the receiving groove 23 to move the culture bags out of the conveyor belt 1 and send them to the receiving box 4.

[0029] Among them, in the specific implementation of the present utility model, refer to Figure 3 As shown, the gear drive structure 3 includes:

[0030] Servo motor 31;

[0031] A driving gear 32 and a third driven gear 36 , wherein the driving gear 32 is mounted on the output end of the servo motor 31 , and connecting posts 33 are provided between the driving gear 32 and the first circular plate 21 and between the third driven gear 36 and the second circular plate 22 ;

[0032] The first driven gear 34 and the second driven gear 35 , the driving gear 32 , the first driven gear 34 , the second driven gear 35 and the third driven gear 36 are meshed in sequence.

[0033] The lower end surfaces of the first driven gear 34 , the second driven gear 35 and the third driven gear 36 are all connected to a movable connecting member 5 , wherein the movable connecting member 5 includes a bearing seat 51 and a connecting rod 52 , and one end of the connecting rod 52 is rotatably connected to the bearing seat 51 .

[0034] Through the above, in actual use, the servo motor 31 can be started, and the output end of the servo motor 31 can be used to drive the driving gear 32 to rotate, thereby driving the first circular plate 21 to rotate toward the outer edge. Specifically, the driving gear 32, the first driven gear 34, the second driven gear 35, and the third driven gear 36 are sequentially engaged, so that the second circular plate 22 can be rotated toward the outer edge of the other side. The culture bags that have been bagged from the production line are conveyed by the conveyor belt 1. The culture bags enter a certain receiving groove 23 at the front end and are blocked. The blocked culture bags are orderly conveyed to the corresponding receiving box 4 through the rotation of the first circular plate 21 and the second circular plate 22 in opposite directions, thereby completing the bag separation operation. The unblocked culture bags continue to be conveyed to the subsequent bag separation structure 2 for bag separation. The bag separation is convenient and fast, effectively saving manpower and improving efficiency. There is no need for manual contact with the culture bags, which reduces contamination of the culture bags.

[0035] Example 2

[0036] See Figure 4 As shown, this embodiment is an extension of the first embodiment. Specifically, the first circular plate 21 and the second circular plate 22 are installed in a detachable manner, wherein a threaded rod 6 is fixed to the bottom end of the driving gear 32 and the third driven gear 36, and a threaded groove 7 is provided in the axial direction of the connecting column 33. The threaded rod 6 is screwed and connected to the threaded groove 7, and an embedding hole 9 is provided on the threaded rod 6. The outer wall of the connecting column 33 is screwed and penetrated with a positioning screw 8 that can be embedded in the embedding hole 9.

[0037] Through the above, when installing the first circular plate 21 or the second circular plate 22, first screw the threaded rod 6 into the threaded groove 7, and then screw on the positioning screw 8 from a direction perpendicular to the connecting column 33, and embed the end of the positioning screw 8 into the embedding hole 9, so that the stability of the connection can be guaranteed while achieving detachability.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A culture bag separating mechanism, characterized in that: include: conveyor belt (1); N groups of bag structures (2), N ≥ 2, and the N groups of bag structures (2) are arranged on the upper end surface of the conveyor belt (1) along the conveying direction of the conveyor belt (1); Wherein, each group of the bag-dividing structures (2) comprises a first circular plate (21) and a second circular plate (22) symmetrically distributed along the central axis of the conveyor belt (1); at least three receiving grooves (23) are provided in a ring array on the outer circumference of the first circular plate (21) and the second circular plate (22); the spacing between the first circular plate (21) and the second circular plate (22) near the front end of the conveyor belt (1) is larger than the spacing between the first circular plate (21) and the second circular plate (22) at the rear end of the conveyor belt; and a gear drive structure (3) is installed below the bag-dividing structure (2); the gear drive structure (3) is used to synchronously drive the first circular plate (21) and the second circular plate (22) of the same group to rotate toward the outer edge of the conveyor belt (1).

2. A culture bag separating mechanism according to claim 1, characterized in that: The gear drive structure (3) comprises: Servo motor (31); A driving gear (32) and a third driven gear (36), wherein the driving gear (32) is mounted on the output end of the servo motor (31), and connecting columns (33) are provided between the driving gear (32) and the first circular plate (21) and between the third driven gear (36) and the second circular plate (22); The first driven gear (34) and the second driven gear (35), the driving gear (32), the first driven gear (34), the second driven gear (35) and the third driven gear (36) are meshed in sequence.

3. A culture bag separating mechanism according to claim 2, characterized in that: The lower end surfaces of the first driven gear (34), the second driven gear (35) and the third driven gear (36) are all connected to a movable connecting member (5).

4. A culture bag separating mechanism according to claim 3, characterized in that: The movable connecting member (5) comprises a bearing seat (51) and a connecting rod (52), and one end of the connecting rod (52) is rotatably connected to the bearing seat (51).

5. The culture bag separating mechanism according to claim 1, characterized in that: It also includes a plurality of receiving boxes (4), and each of the first circular plates (21) and each of the second circular plates (22) corresponds to a receiving box (4).

6. A culture bag separating mechanism according to claim 2, characterized in that: The bottom ends of the driving gear (32) and the third driven gear (36) are both fixed with a threaded rod (6), the axial direction of the connecting column (33) is provided with a threaded groove (7), the threaded rod (6) is screwed and connected to the threaded groove (7), and the threaded rod (6) is provided with an embedding hole (9), and the outer wall of the connecting column (33) is screwed and penetrated with a positioning screw (8) that can be embedded in the embedding hole (9).