Ultrasonic dispersion instrument for producing aluminum magnesium alloy flame retardant

Abstract

The utility model relates to the technical field of material science, and discloses an ultrasonic dispersion instrument for producing an aluminum magnesium alloy flame retardant, which comprises a base, supports are fixedly connected to the top of the base, a dispersion tank is assembled between the supports, an adjusting component is arranged in each support, an ultrasonic transmitter is arranged in the middle of each dispersion tank, and the ultrasonic transmitter is arranged in the middle of each dispersion tank. A tool head is fixedly arranged at the bottom of the ultrasonic transmitter, a composite assembly is arranged on the outer side of the dispersion tank, a sliding rod is fixedly connected to the top of an adjusting assembly, a connecting rod is fixedly connected to one end of the sliding rod, the adjusting assembly comprises a rotating rod, and the rotating rod is rotationally connected to the interior of the support. According to the utility model, under the cooperation of the worm, the worm gear, the rotating rod, the gear, the rack, the sliding rod, the connecting rod, the tool head and other structures, the dispersion operation on different positions of materials in the dispersion tank is realized, the dispersion device is suitable for different material levels, and the dispersion quality and the dispersion efficiency are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of material science, in particular to an ultrasonic disperser for producing aluminum-magnesium alloy flame retardants. Background Art

[0002] Aluminum-magnesium alloy flame retardant is a chemical substance used to improve the flame retardant properties of aluminum-magnesium alloy. It protects aluminum-magnesium alloy materials by inhibiting combustion reactions and preventing flame spread.

[0003] Ultrasonic disperser is a device that uses ultrasonic energy to disperse materials. The ultrasonic disperser for aluminum-magnesium alloy flame retardant production is an advanced equipment specially used for the production of aluminum-magnesium alloy flame retardant. It uses ultrasonic energy to achieve efficient and precise dispersion processing, providing a strong guarantee for improving the quality and performance of aluminum-magnesium alloy flame retardant.

[0004] In the existing technology, ultrasonic dispersers for the production of aluminum-magnesium alloy flame retardants achieve efficient dispersion of aluminum-magnesium alloy flame retardants through multiple physical effects such as the conversion of electrical energy to mechanical energy, the propagation of ultrasonic waves in liquids, cavitation effects, and mechanical impact. However, there is a disadvantage that the ultrasonic transducer is usually fixed in the dispersion tube. Since the liquid level of the material may change, the fixed transducer can only work at a single height position and cannot be adjusted to the optimal working position according to different liquid level conditions, resulting in poor dispersion effect of materials in areas with higher or lower liquid levels. Therefore, an ultrasonic disperser for the production of aluminum-magnesium alloy flame retardants is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an ultrasonic disperser for the production of aluminum-magnesium alloy flame retardants, aiming to improve the problem of fixed setting of transducer in the existing technology, which cannot adapt to and disperse materials at different liquid levels, resulting in uneven dispersion.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] An ultrasonic disperser for producing aluminum-magnesium alloy flame retardants, comprising a base, a bracket fixedly connected to the top of the base, a dispersion tank assembled between the brackets, an adjustment assembly provided inside the bracket, an ultrasonic transmitter provided in the middle of the dispersion tank, a tool head fixedly provided at the bottom of the ultrasonic transmitter, a composite assembly provided outside the dispersion tank, a slide rod fixedly connected to the top of the adjustment assembly, and a connecting rod fixedly connected to one end of the slide rod;

[0008] The adjustment assembly includes a rotating rod, which is rotatably connected to the inside of the bracket, a worm wheel and a gear wheel fixedly connected to the outside of the rotating rod, a rack fixedly connected to the bottom of the sliding rod, a worm wheel rotatably connected to the inside of the bracket, the gear wheel and the rack wheel meshing with each other, and the worm wheel and the worm wheel meshing with each other;

[0009] As a further description of the above technical solution:

[0010] The composite component includes a buffer layer, which is arranged on the outside of the dispersion tank. The specific material of the buffer layer is set to polyurethane to provide the buffer layer with good elasticity and shock absorption performance;

[0011] As a further description of the above technical solution:

[0012] The composite assembly includes a heat-insulating layer, which is arranged on the outside of the buffer layer. The specific material of the heat-insulating layer is set to ceramic fiber to provide the heat-insulating layer with good thermal conductivity and chemical stability;

[0013] As a further description of the above technical solution:

[0014] The composite assembly includes a protective layer, which is arranged on the outside of the thermal insulation layer. The specific material of the protective layer is set to 5052 aluminum alloy to provide the protective layer with good corrosion resistance and vibration resistance;

[0015] As a further description of the above technical solution:

[0016] The sliding rod is slidably connected to the inside of the bracket, a power supply is provided in the middle of the bracket, and a control panel is fixedly connected to the outside of the protective layer;

[0017] As a further description of the above technical solution:

[0018] One end of the worm is fixedly connected to a handle, and the handle is rotatably connected to the middle of the bracket. The top of the dispersion tank is equipped with a top cover, and the bottom of the dispersion tank is provided with a discharge port;

[0019] As a further description of the above technical solution:

[0020] The bottom of the connecting rod is fixedly connected to a cable tie rod, and the outer side of the ultrasonic transmitter is fixedly connected to a conveying line;

[0021] As a further description of the above technical solution:

[0022] An ultrasonic transducer is mounted on the bottom of the ultrasonic transmitter, the tool head is mounted on the bottom of the ultrasonic transducer, and the conveying line runs through the middle of the cable harness rod.

[0023] The utility model has the following beneficial effects:

[0024] 1. In the utility model, the handle drives the worm to rotate, the worm drives the worm wheel to rotate, the worm wheel drives the rotating rod to rotate, the rotating rod drives the gear to rotate, the gear drives the rack to move, the rack drives the sliding rod to move, the sliding rod drives the connecting rod to move up and down, and then drives the tool head to move up and down, so as to perform dispersion operations on the materials in the dispersion tank at different positions, adapt to different material levels, match different production process requirements, and thus improve the dispersion quality and dispersion efficiency.

[0025] 2. In the present invention, a comprehensive protective structure is formed by arranging a buffer layer, a heat insulating layer and a protective layer, thereby improving the shock absorption performance, heat insulating performance and corrosion resistance of the exterior of the dispersion tank, enhancing safety, improving protective performance and facilitating maintenance and management. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a three-dimensional schematic diagram of an ultrasonic disperser for producing aluminum-magnesium alloy flame retardants proposed in the present invention;

[0027] Figure 2 This is a schematic diagram of the structure of a control panel of an ultrasonic disperser for producing aluminum-magnesium alloy flame retardants proposed in the present invention;

[0028] Figure 3 This is a schematic diagram of the structure of a rack of an ultrasonic disperser for producing aluminum-magnesium alloy flame retardants proposed in the utility model;

[0029] Figure 4 This is a schematic structural diagram of the buffer layer of an ultrasonic disperser for producing aluminum-magnesium alloy flame retardants proposed by the utility model.

[0030] Legend:

[0031] 1. Base; 2. Bracket; 3. Dispersion tank; 4. Top cover; 5. Ultrasonic emitter; 6. Ultrasonic transducer; 7. Sliding rod; 8. Connecting rod; 9. Rotating rod; 10. Worm gear; 11. Gear; 12. Rack; 13. Worm; 14. Handle; 15. Conveyor line; 16. Wire harness rod; 17. Control panel; 18. Power supply; 19. Buffer layer; 20. Insulation layer; 21. Protective layer; 22. Feeding port; 23. Tool head. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Reference Figure 2 and Figure 3 The utility model provides an embodiment of an ultrasonic disperser for producing aluminum-magnesium alloy flame retardant, comprising a base 1 for supporting the bottom of the top structure to improve the operation stability, a bracket 2 is fixedly connected to the top of the base 1 for connecting the top structure and the base 1, thereby facilitating the assembly of various components, a dispersion tank 3 is installed between the brackets 2 for providing an operating space for dispersion operation, an adjustment component is provided inside the bracket 2 for adjusting the dispersion operation requirements to meet different material levels, thereby improving the operation flexibility, an ultrasonic transmitter 5 is provided in the middle of the dispersion tank 3 for generating and transmitting an electrical signal of a specific frequency, a tool head 23 is fixedly provided at the bottom of the ultrasonic transmitter 5 for transmitting ultrasonic energy to the material, thereby performing a rapid dispersion operation and improving the dispersion efficiency, a composite component is provided on the outside of the dispersion tank 3 for improving the overall protection performance of the dispersion part of the equipment, a sliding rod 7 is fixedly connected to the top of the adjustment component, and a connecting rod 8 is fixedly connected to one end of the sliding rod 7, and the sliding rod 7 is used to drive the connecting rod 8 to move and adjust;

[0034] The adjustment component includes a rotating rod 9, which is rotatably connected to the inside of the bracket 2. The outside of the rotating rod 9 is fixedly connected to a worm wheel 10 and a gear 11. The bottom of the slide rod 7 is fixedly connected to a rack 12. The inside of the bracket 2 is rotatably connected to a worm 13. The gear 11 and the rack 12 are meshed with each other. The worm wheel 10 and the worm 13 are meshed with each other. The rotating rod 9 is used to drive the gear 11 to rotate, the gear 11 is used to drive the rack 12 to move, and the rack 12 is used to drive the slide rod 7 to move, thereby performing fast and effective height adjustment, improving adjustment efficiency, simple structure, low manufacturing cost, and low operation difficulty.

[0035] Reference Figure 4The composite component includes a buffer layer 19, which is arranged on the outside of the dispersion tank 3. The specific material of the buffer layer 19 is set to polyurethane to provide the buffer layer 19 with good elasticity and shock absorption performance. The ultrasonic disperser will generate vibration during operation. Long-term vibration may cause damage to the dispersion tank 3 and its connecting components. Therefore, the buffer layer 19 is used to solve such problems. The composite component includes a thermal insulation layer 20, which is arranged on the outside of the buffer layer 19. The specific material of the thermal insulation layer 20 is set to ceramic fiber to provide the thermal insulation layer 20 with good thermal conductivity and chemical stability. Heat may be generated during the ultrasonic dispersion process, and excessively high temperature may affect the performance and dispersion effect of the flame retardant. The thermal insulation layer 20 is set to solve the above problems. The composite component includes a protective layer 21, which is arranged on the outside of the thermal insulation layer 20. The specific material of the protective layer 21 is set to 5052 aluminum alloy to provide the protective layer 21 with good corrosion resistance and vibration resistance.

[0036] Reference Figures 1-4 The sliding rod 7 is slidably connected to the inside of the bracket 2, a power supply 18 is provided in the middle of the bracket 2, a control panel 17 is fixedly connected to the outside of the protective layer 21, one end of the worm 13 is fixedly connected to the handle 14, which is used to reduce the labor intensity of the operator and improve the adjustment efficiency. The handle 14 is rotatably connected to the middle of the bracket 2, the top of the dispersion tank 3 is equipped with a top cover 4, and the bottom of the dispersion tank 3 is provided with a discharge port 22. The bottom of the connecting rod 8 is fixedly connected to the wire harness rod 16, which is used to position the conveyor line 15 to prevent the occurrence of messy entanglement. The outer side of the ultrasonic transmitter 5 is fixedly connected to the conveyor line 15, and the bottom of the ultrasonic transmitter 5 is equipped with an ultrasonic transducer 6, which is used to convert the electrical signal from the ultrasonic transmitter 5 into mechanical vibration. The tool head 23 is assembled at the bottom of the ultrasonic transducer 6, and the conveyor line 15 runs through the middle of the wire harness rod 16.

[0037] Working principle: First, when adjusting, turn the handle 14, the handle 14 drives the worm 13 to rotate, the worm 13 drives the worm wheel 10 to rotate, the worm wheel 10 drives the rotating rod 9 to rotate, the rotating rod 9 drives the gear 11 to rotate, the gear 11 drives the rack 12 to move, the rack 12 drives the slide rod 7 to move, the slide rod 7 drives the connecting rod 8 to move up and down, and then drives the tool head 23 to move up and down, so as to disperse the materials inside the dispersion tank 3 at different positions, thereby improving the dispersion quality and dispersion efficiency.

[0038] Secondly, during operation, the power supply 18 is started, and the current is transmitted to the ultrasonic transmitter 5 through the transmission line 15, converted into mechanical energy by the ultrasonic transducer 6 and mixed with the material through the tool head 23 to perform dispersion operation. At the same time, a buffer layer 19, a heat insulation layer 20 and a protective layer 21 are provided on the outside of the dispersion tank 3 for comprehensive protection, thereby improving the shock absorption performance, heat insulation performance and corrosion resistance of the outside of the dispersion tank 3, thereby improving the stability and safety of the dispersion operation, and effectively ensuring the stable and safe operation of the dispersion operation.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An ultrasonic disperser for producing aluminum-magnesium alloy flame retardants, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a bracket (2), a dispersion tank (3) is assembled between the brackets (2), an adjustment component is provided inside the bracket (2), an ultrasonic transmitter (5) is provided in the middle of the dispersion tank (3), a tool head (23) is fixedly provided at the bottom of the ultrasonic transmitter (5), a composite component is provided on the outside of the dispersion tank (3), a slide rod (7) is fixedly connected to the top of the adjustment component, and one end of the slide rod (7) is fixedly connected to a connecting rod (8); The adjustment assembly includes a rotating rod (9), the rotating rod (9) is rotatably connected to the inside of the bracket (2), the outer side of the rotating rod (9) is fixedly connected to a worm wheel (10) and a gear wheel (11), the bottom of the sliding rod (7) is fixedly connected to a rack (12), the inside of the bracket (2) is rotatably connected to a worm (13), the gear wheel (11) and the rack (12) are meshed, and the worm wheel (10) and the worm wheel (13) are meshed.

2. The ultrasonic disperser for producing aluminum-magnesium alloy flame retardant according to claim 1, characterized in that: The composite component comprises a buffer layer (19), the buffer layer (19) is arranged on the outside of the dispersion tank (3), and the specific material of the buffer layer (19) is set to polyurethane to provide the buffer layer (19) with good elasticity and shock absorption performance.

3. The ultrasonic disperser for producing aluminum-magnesium alloy flame retardant according to claim 2, characterized in that: The composite component comprises a heat-insulating layer (20), the heat-insulating layer (20) being arranged on the outside of the buffer layer (19), and the specific material of the heat-insulating layer (20) being set to ceramic fiber, so as to provide the heat-insulating layer (20) with good thermal conductivity and chemical stability.

4. The ultrasonic disperser for producing aluminum-magnesium alloy flame retardant according to claim 3, characterized in that: The composite component comprises a protective layer (21), the protective layer (21) being arranged on the outside of the heat insulation layer (20), and the specific material of the protective layer (21) being set to 5052 aluminum alloy, so as to provide the protective layer (21) with good corrosion resistance and vibration resistance.

5. The ultrasonic disperser for producing aluminum-magnesium alloy flame retardant according to claim 4, characterized in that: The sliding rod (7) is slidably connected to the inside of the bracket (2); a power supply (18) is provided in the middle of the bracket (2); and a control panel (17) is fixedly connected to the outside of the protective layer (21).

6. The ultrasonic disperser for producing aluminum-magnesium alloy flame retardant according to claim 1, characterized in that: One end of the worm (13) is fixedly connected to a handle (14), and the handle (14) is rotatably connected to the middle of the bracket (2). The top of the dispersion tank (3) is equipped with a top cover (4), and the bottom of the dispersion tank (3) is provided with a discharge port (22).

7. The ultrasonic disperser for producing aluminum-magnesium alloy flame retardant according to claim 1, characterized in that: The bottom of the connecting rod (8) is fixedly connected to a cable tie rod (16), and the outer side of the ultrasonic transmitter (5) is fixedly connected to a conveying line (15).

8. The ultrasonic disperser for producing aluminum-magnesium alloy flame retardant according to claim 7, characterized in that: An ultrasonic transducer (6) is mounted on the bottom of the ultrasonic transmitter (5), the tool head (23) is mounted on the bottom of the ultrasonic transducer (6), and the conveying line (15) runs through the middle of the cable tie rod (16).

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