Environment-friendly rubber tube release agent spraying device
By designing a combination of the support cylinder and the nozzle adjustment part, the problem of uneven spraying of the rubber tube release agent is solved, the automation and uniformity of the spraying process are achieved, and the spraying effect is improved.
Patent Information
- Application Number
- CN202422098271.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing rubber tube release agent spraying device relies on manual operation, resulting in uneven distribution of the release agent on the rubber tube surface and inconsistent effects.
An environmentally friendly rubber tube release agent spraying device was designed, which includes a supporting cylinder, a paint storage component, a paint control component, a spray component and a spray head adjustment component. The radial rotation and angle adjustment of the spray head are achieved by using a rotating component and an angle adjustment component, reducing manual operation.
The release agent is evenly distributed on the surface of the rubber tube, which reduces the physical exertion of the operator and improves the stability and consistency of the spraying process.
Smart Images
Figure CN223312280U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rubber tube spraying, in particular to an environmentally friendly rubber tube release agent spraying device. Background Art
[0002] Rubber hose release agent spraying devices are primarily used in the rubber hose production process to aid mold release and protect the mold. This device generally consists of a storage tank, a pumping system, and a spray head.
[0003] The operating principle of existing rubber hose release agent spraying devices is relatively simple. First, the release agent is poured into a reservoir. Then, a pumping system is activated to deliver the release agent to the spray head, which then sprays the rubber hose. During the spraying process, the operator must hold the spray head steadily to ensure consistent application.
[0004] Existing technologies often rely on manual application, requiring operators to hold a spray nozzle and spray the pipe, which requires very high spraying skills. As a result, it is difficult to ensure uniform distribution of the release agent on the surface of the rubber pipe during the spraying process, resulting in inconsistent release agent effects.
[0005] Therefore, it is very necessary to provide an environmentally friendly rubber tube release agent spraying device to solve the above technical problems. Utility Model Content
[0006] Based on the above description, the utility model provides an environmentally friendly rubber tube release agent spraying device to solve the problem that the existing technology adopts a manual method, in which the operator holds the spray head and sprays the pipe. During the spraying process, it is difficult to ensure the uniform distribution of the release agent on the surface of the rubber tube, resulting in inconsistent release agent effects.
[0007] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: an environmentally friendly rubber tube release agent spraying device, comprising a supporting cylinder, a paint storage part, a paint control part, a spray part and a nozzle adjustment part, the paint storage part is provided with a fixed end and a discharge end, the fixed end of the paint storage part is clamped in the inner cavity of the supporting cylinder; the paint control part is fixedly arranged in the supporting cylinder and is located at the discharge end of the paint storage part, for controlling the discharge speed of the paint storage part; the spray part comprises a material guide pipe and a spray head, the material guide pipe is connected to the paint control part; the spray head is connected to one end of the material guide pipe away from the paint control part; the nozzle adjustment part comprises a rotating part and an angle adjustment part, the rotating part is rotatably connected to the supporting cylinder, for controlling the radial rotation of the spray part; the angle adjustment part is fixed on the rotating part, for controlling the lifting and lowering of the spray part in the axial plane.
[0008] Furthermore, the rotating member includes a fixed ring and a rotating ring, the fixed ring is fixedly connected to the supporting cylinder; the rotating ring is rotatably connected to the fixed ring, and the material guide tube is inserted into the rotating ring.
[0009] Furthermore, the angle adjustment member includes a fixed frame, a rotating frame, a clamping ring and an angle adjuster, the fixed frame is fixed on the rotating ring; the rotating frame is rotatably connected to the fixed frame; the clamping ring is fixed on the rotating frame, and the clamping ring is clamped with the material guide tube; the angle adjuster is used to lift and lower the rotating frame.
[0010] Furthermore, the angle adjuster includes a first spherical connecting seat, a first spherical connecting rod, a telescopic driving member, a second spherical connecting seat and a second spherical connecting rod, the first spherical connecting seat is fixed on the fixed frame; the first spherical connecting rod is rotatably connected to the first spherical connecting seat; the telescopic driving member is provided with a fixed end and a telescopic end, the fixed end of the telescopic driving member is fixedly connected to the first spherical connecting rod; the second spherical connecting seat is fixed on the rotating frame; the second spherical connecting rod is rotatably connected to the second spherical connecting seat, and the end of the second spherical connecting rod away from the second spherical connecting seat is fixedly connected to the telescopic end of the telescopic driving member.
[0011] Furthermore, the telescopic driving member is a hydraulic cylinder.
[0012] Furthermore, the paint control component includes a pump body, a control valve and a controller. The pump body is provided with a feed end and a discharge end. The feed end of the pump body is connected to the paint storage component; the control valve is electrically connected to the pump body; the controller is electrically connected to the control valve for regulating the control valve.
[0013] Furthermore, it also includes a rotating connecting member, which includes a connecting block and a screw. The connecting block is connected to the discharge end of the pump body, and the guide pipe is rotatably connected to the connecting block; the screw is inserted into the connecting block, and the screw is threadedly connected to the pump body.
[0014] Furthermore, a plurality of rotating concave rings are provided inside the connecting block, and a plurality of rotating convex rings are provided on the material guiding tube, and the rotating convex rings are rotatably connected to the rotating concave rings.
[0015] Furthermore, a sealing ring is provided between the rotating convex ring and the rotating concave ring.
[0016] Furthermore, the bottom of the support cylinder is connected with a moving wheel.
[0017] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:
[0018] The support cylinder supports the paint storage unit, paint control unit, spray unit, and nozzle adjustment unit. Furthermore, a rotating member drives the spray head in radial rotation. Furthermore, an angle adjustment unit controls the spray head's upward and downward movement, thereby adjusting its angle. This eliminates the operator's physical exertion during the prolonged spraying process, which can lead to difficulty in ensuring uniform distribution of the release agent on the rubber hose surface and uneven release agent application. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the overall structure of an environmentally friendly rubber tube release agent spraying device provided by an embodiment of the utility model;
[0020] Figure 2 A schematic side view of the structure of an environmentally friendly rubber tube release agent spraying device provided by an embodiment of the utility model;
[0021] Figure 3 for Figure 2 Schematic diagram of the cross section at AA in the middle;
[0022] Figure 4 for Figure 3 Schematic diagram of the cross section at W in the middle;
[0023] Figure 5 A partial cross-sectional schematic diagram of a rotating connector in an environmentally friendly rubber tube release agent spraying device provided by an embodiment of the utility model;
[0024] Figure 6 for Figure 5 Enlarged view of the middle Q.
[0025] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0026] 1. Support cylinder;
[0027] 2. Paint storage parts;
[0028] 3. Paint control parts; 31. Pump body; 32. Control valve; 33. Controller;
[0029] 4. Spraying parts; 41. Material guide tube; 411. Rotating convex ring; 42. Spraying head;
[0030] 5. Nozzle adjustment member; 51. Rotating member; 511. Fixed ring; 512. Rotating ring; 52. Angle adjustment member; 521. Fixed frame; 522. Rotating frame; 523. Snap ring; 524. Angle adjuster; 5241. First spherical connector; 5242. First spherical connecting rod; 5243. Telescopic drive member; 5244. Second spherical connector; 5245. Second spherical connecting rod;
[0031] 6. Rotating connector; 61. Connecting block; 611. Rotating concave ring; 62. Screw; 63. Sealing ring;
[0032] 7. Moving wheel. DETAILED DESCRIPTION
[0033] To facilitate understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The accompanying drawings provide embodiments of the present application. However, the present application may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of the present application more thorough and comprehensive.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application pertains. The terms used herein in the specification of this application are for the purpose of describing specific embodiments only and are not intended to limit this application.
[0035] It will be understood that spatial relational terms such as "under," "beneath," "below," "under," "above," "above," etc., may be used herein to describe the relationship of an element or feature shown in the figures to other elements or features. It will be understood that in addition to the orientations shown in the figures, spatial relational terms also include different orientations of the device in use and operation. For example, if the device in the drawings is turned over, the element or feature described as "under" or "beneath" or "beneath" the other elements will be oriented as "above" the other elements or features. Thus, the exemplary terms "under" and "under" may include both upper and lower orientations. In addition, the device may also include alternative orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptors used herein are interpreted accordingly.
[0036] It should be noted that when an element is considered to be "connected" to another element, it can be directly connected to the other element or connected to the other element through an intermediate element. In the following embodiments, "connection" should be understood as "electrical connection", "communication connection", etc., if the connected circuits, modules, units, etc. can transmit electrical signals or data to each other.
[0037] When used herein, the singular forms "a", "an", and "the" may also include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "include / comprise" or "have" and the like specify the presence of stated features, integers, steps, operations, components, parts, or combinations thereof, but do not preclude the possibility of the presence or addition of one or more other features, integers, steps, operations, components, parts, or combinations thereof.
[0038] like Figure 1 、 Figure 2 and Figure 3 As shown, an environmentally friendly rubber tube release agent spraying device includes a supporting cylinder 1, a paint storage part 2, a paint control part 3, a spraying part 4 and a nozzle adjustment part 5. The paint storage part 2 is provided with a fixed end and a discharge end. The fixed end of the paint storage part 2 is clamped in the inner cavity of the supporting cylinder 1; the paint control part 3 is fixed in the supporting cylinder 1 and is located at the discharge end of the paint storage part 2, and is used to control the discharge speed of the paint storage part 2; the spraying part 4 includes a guide pipe 41 And a spray head 42, the material guide tube 41 is connected to the paint control component 3; the spray head 42 is connected to the end of the material guide tube 41 away from the paint control component 3; the nozzle adjustment component 5 includes a rotating component 51 and an angle adjustment component 52, the rotating component 51 is rotatably connected to the support cylinder 1, and is used to control the radial rotation of the spray component 4; the angle adjustment component 52 is fixed on the rotating component 51, and is used to control the lifting and lowering of the spray component 4 in the axial plane.
[0039] In this embodiment, a support cylinder 1 supports the paint storage unit 2, paint control unit 3, spray unit 4, and nozzle adjustment unit 5. Furthermore, a rotating member 51 drives the spray head 42 to rotate radially. Furthermore, an angle adjustment member 52 is used to control the spray head 42's upward and downward movements, thereby achieving angle adjustment. This avoids the operator having to hold the spray head in their hand during the long spraying process, which would cause excessive physical exertion and make it difficult to ensure uniform distribution of the release agent on the rubber tube surface, resulting in inconsistent release agent effects.
[0040] See also Figure 2 、 Figure 3 and Figure 4 As shown, in some embodiments, the rotating member 51 includes a fixed ring 511 and a rotating ring 512, and the fixed ring 511 is fixedly connected to the supporting cylinder 1; the rotating ring 512 is rotatably connected to the fixed ring 511, and the material guide tube 41 is passed through the rotating ring 512.
[0041] In this embodiment, the fixed ring 511 is fixedly connected to the supporting cylinder 1 and is located at one end of the material guide tube 41. At the same time, the material guide tube 41 is led out from the rotating ring 512.
[0042] See also Figure 2 、 Figure 3 and Figure 4As shown, in some embodiments, the angle adjustment member 52 includes a fixed frame 521, a rotating frame 522, a retaining ring 523 and an angle adjuster 524, the fixed frame 521 is fixed on the rotating ring 512; the rotating frame 522 is rotatably connected to the fixed frame 521; the retaining ring 523 is fixed on the rotating frame 522, and the retaining ring 523 is clamped with the material guide tube 41; the angle adjuster 524 is used to lift and lower the rotating frame 522.
[0043] In this embodiment, the rotating frame 522 is rotatably connected to the fixed frame 521 . Meanwhile, an angle adjuster 524 is provided between the rotating frame 522 and the fixed frame 521 for controlling the rotation of the rotating frame 522 .
[0044] See also Figure 2 、 Figure 3 and Figure 4 As shown, in some embodiments, the angle adjuster 524 includes a first spherical connecting seat 5241, a first spherical connecting rod 5242, a telescopic driving member 5243, a second spherical connecting seat 5244 and a second spherical connecting rod 5245, the first spherical connecting seat 5241 is fixed on the fixed frame 521; the first spherical connecting rod 5242 is rotatably connected to the first spherical connecting seat 5241; the telescopic driving member 5243 is provided with a fixed end and a telescopic end, the fixed end of the telescopic driving member 5243 is fixedly connected to the first spherical connecting rod 5242; the second spherical connecting seat 5244 is fixed on the rotating frame 522; the second spherical connecting rod 5245 is rotatably connected to the second spherical connecting seat 5244, and the end of the second spherical connecting rod 5245 away from the second spherical connecting seat 5244 is fixedly connected to the telescopic end of the telescopic driving member 5243.
[0045] In some embodiments, the telescopic drive member 5243 is a hydraulic cylinder.
[0046] In this embodiment, the telescopic drive member 5243 utilizes a hydraulic cylinder. The telescopic drive member 5243 needs to drive the rotating frame 522 to rotate, and during the driving process, both ends of the telescopic drive member 5243 need to rotate. Therefore, a first spherical connector 5241 is fixedly connected to the fixed frame 521, and a first spherical connecting rod 5242 is provided. The first spherical connecting rod 5242 comprises a connecting rod end and a spherical end, and the spherical end of the first spherical connecting rod 5242 is rotatably connected to the first spherical connector 5241. The rod end of the first spherical connecting rod 5242 is fixedly connected to the fixed end of the telescopic drive member 5243. A second spherical connector 5244 is fixedly connected to the rotating frame 522, and a second spherical connecting rod 5245 is provided. The second spherical connecting rod 5245 comprises a connecting rod end and a spherical end, and the rod end of the second spherical connecting rod 5245 is fixedly connected to the telescopic end of the telescopic drive member 5243.
[0047] See also Figure 1 、 Figure 2 and Figure 3 As shown, in some embodiments, the paint control component 3 includes a pump body 31, a control valve 32 and a controller 33. The pump body 31 is provided with a feed end and a discharge end. The feed end of the pump body 31 is connected to the paint storage component 2; the control valve 32 is electrically connected to the pump body 31; the controller 33 is electrically connected to the control valve 32 for regulating the control valve 32.
[0048] In this embodiment, to maintain spray uniformity, a control valve 32 and a controller 33 are provided to adjust the pumping speed of the pump body 31. The control valve 32 is a SZL-4M flow control valve. The controller 33 is a PLC programmable controller (S7-300) with a touchscreen interface. Operating parameters can be conveniently set via the touchscreen interface.
[0049] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, in some embodiments, a rotating connector 6 is further included, and the rotating connector 6 includes a connecting block 61 and a screw 62. The connecting block 61 is connected to the discharge end of the pump body 31, and the guide tube 41 is rotatably connected to the connecting block 61; the screw 62 is passed through the connecting block 61, and the screw 62 is threadedly connected to the pump body 31.
[0050] See also Figure 5 and Figure 6 As shown, in some embodiments, a plurality of rotating concave rings 611 are provided inside the connecting block 61 , and a plurality of rotating convex rings 411 are provided on the material guide tube 41 , and the rotating convex rings 411 are rotatably connected to the rotating concave rings 611 .
[0051] See also Figure 5 and Figure 6 As shown, in some embodiments, a sealing ring 63 is provided between the rotating convex ring 411 and the rotating concave ring 611 .
[0052] In this embodiment, the connecting block 61 and screw 62 are used to connect the pump body 31 to the material guide tube 41. The mating of the rotating concave ring 611 and the rotating convex ring 411 enables the material guide tube 41 to be rotatably connected to the connecting block 61. Furthermore, the connecting ends of the material guide tube 41 and the connecting block 61 are arranged in a Z-shape, which facilitates the rotational connection and avoids interference with the rotating frame 522.
[0053] See also Figure 1 As shown, in some embodiments, a moving wheel 7 is connected to the bottom of the support cylinder 1.
[0054] In this embodiment, a moving wheel 7 is provided at the bottom of the supporting cylinder 1 for more convenient movement when spraying the environmentally friendly rubber tube.
[0055] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:
[0056] The support cylinder supports the paint storage unit, paint control unit, spray unit, and nozzle adjustment unit. Furthermore, a rotating member drives the spray head in radial rotation. Furthermore, an angle adjustment unit controls the spray head's upward and downward movement, thereby adjusting its angle. This eliminates the operator's physical exertion during the prolonged spraying process, which can lead to difficulty in ensuring uniform distribution of the release agent on the rubber hose surface and uneven release agent application.
[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An environmentally friendly rubber tube release agent spraying device, characterized in that: include: Support cylinder (1); A paint storage element (2) is provided with a fixed end and a discharge end, wherein the fixed end of the paint storage element (2) is clamped to the inner cavity of the support cylinder (1); A paint control member (3) is fixedly arranged in the supporting cylinder (1) and is located at the discharge end of the paint storage member (2), and is used to control the discharge speed of the paint storage member (2); The spraying part (4) comprises: A material guide pipe (41) connected to the coating control member (3); a spray head (42) connected to an end of the material guide tube (41) away from the coating control member (3); The nozzle adjustment member (5) comprises: A rotating member (51) is rotatably connected to the supporting cylinder (1) and is used to control the spraying member (4) to rotate in a radial direction; An angle adjustment member (52) is fixed on the rotating member (51) and is used to control the spraying member (4) to perform lifting and lowering actions in an axial plane.
2. The environmentally friendly rubber tube release agent spraying device according to claim 1, characterized in that: The rotating member (51) comprises: A fixing ring (511) fixedly connected to the supporting cylinder (1); A rotating ring (512) is rotatably connected to the fixed ring (511), and the material guide tube (41) is passed through the rotating ring (512).
3. The environmentally friendly rubber tube release agent spraying device according to claim 2, characterized in that: The angle adjustment member (52) comprises: a fixed frame (521) fixed on the rotating ring (512); a rotating frame (522) rotatably connected to the fixed frame (521); A snap ring (523) is fixed on the rotating frame (522), and the snap ring (523) is snap-connected with the material guide tube (41); An angle adjuster (524) is used to lift and lower the rotating frame (522).
4. The environmentally friendly rubber tube release agent spraying device according to claim 3, characterized in that: The angle adjuster (524) includes: A first spherical connecting seat (5241) fixed on the fixing frame (521); a first spherical connecting rod (5242), which is rotatably connected to the first spherical connecting seat (5241); a telescopic driving member (5243) having a fixed end and a telescopic end, wherein the fixed end of the telescopic driving member (5243) is fixedly connected to the first spherical connecting rod (5242); a second spherical connecting seat (5244), which is fixed on the rotating frame (522); The second spherical connecting rod (5245) is rotatably connected to the second spherical connecting seat (5244), and one end of the second spherical connecting rod (5245) away from the second spherical connecting seat (5244) is fixedly connected to the telescopic end of the telescopic driving member (5243).
5. The environmentally friendly rubber tube release agent spraying device according to claim 4, characterized in that: The telescopic driving member (5243) is a hydraulic cylinder.
6. The environmentally friendly rubber tube release agent spraying device according to claim 1, characterized in that: The coating control element (3) comprises: A pump body (31) is provided with a feed end and a discharge end, wherein the feed end of the pump body (31) is connected to the paint storage element (2); a control valve (32) electrically connected to the pump body (31); A controller (33) is electrically connected to the control valve (32) and is used to regulate the control valve (32).
7. The environmentally friendly rubber tube release agent spraying device according to claim 6, characterized in that: Also included is a rotating connection member (6), which includes: A connecting block (61) connected to the discharge end of the pump body (31), the guide pipe (41) being rotatably connected to the connecting block (61); A screw rod (62) is provided through the connecting block (61), and the screw rod (62) is threadedly connected to the pump body (31).
8. The environmentally friendly rubber tube release agent spraying device according to claim 7, characterized in that: A plurality of rotating concave rings (611) are provided inside the connecting block (61), and a plurality of rotating convex rings (411) are provided on the material guide tube (41), wherein the rotating convex rings (411) are rotatably connected to the rotating concave rings (611).
9. The environmentally friendly rubber tube release agent spraying device according to claim 8, characterized in that: A sealing ring (63) is provided between the rotating convex ring (411) and the rotating concave ring (611).
10. The environmentally friendly rubber tube release agent spraying device according to claim 1, characterized in that: The bottom of the support cylinder (1) is connected to a moving wheel (7).