Multi-stage separation equipment

By introducing a guiding mechanism into the multi-stage sorting equipment and using a conical guide frame and canvas cover, the problem of corn kernels not being able to accurately fall into the screen during the screening process was solved, achieving more efficient screening and reducing manual cleaning.

CN223312428UActive Publication Date: 2025-09-09HARBIN SHUNDA AGRI & SIDELINE PROD PROCESSING CO LTD
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Patent Information

Application Number
CN202421944942.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-09-09
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

In the prior art, corn kernels cannot fall into the sieve accurately due to the shaking of the sieve during the sieving process, resulting in inaccurate sieving and requiring manual cleaning.

Method used

A multi-stage sorting equipment is designed, which includes a guiding mechanism. The guide frame and canvas cover are used to ensure that the corn kernels fall accurately into the designated position during the screening process. The cooperation of the conical guide frame and the canvas cover ensures that the corn kernels fall into the screen below in a concentrated manner.

Benefits of technology

It effectively avoids the situation where corn kernels are thrown out of the screen, improves the accuracy and efficiency of screening, and reduces manual cleaning work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses multi-stage separation equipment, and belongs to the technical field of corn screening. The device mainly comprises a base; the driving mechanism comprises a vibration motor installed on the upper surface of the base, and the vibration motor is used for driving a support to vibrate; the supporting mechanism comprises a supporting rod installed on the upper surface of the base, and the supporting rod is used for supporting a support; the screening mechanism comprises a support installed on the upper surface of the supporting rod, and the inner wall of the support is fixedly connected with a plurality of supporting rods; the guide mechanism comprises a guide frame installed on the support, and the inner wall of the guide frame is conical; the lower surface of the guide frame is fixedly connected with a canvas cover; the guide frame is suitable for corn kernels stacked in the middle to fall down, and under shielding of the canvas cover, the multi-stage separation equipment solves the problem that the corn kernels cannot accurately fall into the screen when being screened and fall down.
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Description

Technical Field

[0001] The present application relates to the technical field of corn screening, and specifically to a multi-stage sorting device. Background Art

[0002] Corn screening refers to the process of separating corn impurities and particles of different sizes through a sifter to achieve the purpose of grading corn and removing impurities. During the corn screening process, different specifications of screening meshes can be used for screening according to the size and quality of the particles to ensure the screening effect. The screened corn can be used for different processing and uses, such as food processing, feed production, etc.

[0003] For example, the patent with publication number CN210098191U specifically discloses a multi-stage sorting equipment, including a base, a vibration motor, a bracket, a vibration rod, a first support plate, a second support plate, a third support plate, a first filter box, a first filter hole, a second filter box, and a second multi-filter hole. The utility model is connected to the bracket through a vibration motor. When the vibration motor is running, the first support plate, the second support plate and the third support plate on the bracket vibrate with the bracket. Since the diameters of the filter holes on each support plate are different, the larger drugs remain on the first support plate, thereby realizing the screening of drugs of different specifications, greatly improving the screening efficiency.

[0004] When the above-mentioned patented device is screening corn kernels, the screening screen is in a shaking state, which may easily cause the corn kernels to fail to fall accurately into the screen when falling after screening, and the corn kernels that fall outside need to be cleaned up by staff.

[0005] Therefore, it is necessary to provide a multi-stage sorting device to solve the above problems.

[0006] It should be noted that the above information disclosed in this Background section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Utility Model Content

[0007] Based on the above problems existing in the prior art, the problem to be solved by this application is: to provide a multi-stage sorting device to solve the problem that corn kernels cannot accurately fall into the screen when falling after screening.

[0008] The technical solution adopted by the present application to solve its technical problems is: a multi-stage sorting equipment, including a base; a driving mechanism, the driving mechanism including a vibration motor installed on the upper surface of the base, the vibration motor is used to drive the bracket to vibrate; a supporting mechanism, the supporting mechanism including a support rod installed on the upper surface of the base, the support rod is used to support the bracket; a screening mechanism, the screening mechanism including a bracket installed on the upper surface of the support rod, the inner wall of the bracket is fixedly connected to a plurality of support rods; a guiding mechanism, the guiding mechanism including a guide frame installed on the bracket, the inner wall of the guide frame is conical; the lower surface of the guide frame is fixedly connected to a canvas cover; wherein: the guide frame is suitable for corn kernels that are piled up in a relatively middle position and fall, and under the cover of the canvas cover, accurately fall into the second screen and the collection plate.

[0009] Furthermore, the driving mechanism includes a capstan fixedly connected to the output end of the vibration motor, a rocker fixedly connected to the surface of the capstan, an arc surface of the rocker rotatably connected to a vibration plate, and a connection block rotatably connected to the surface of the vibration plate.

[0010] Furthermore, the support mechanism includes a support block fixedly connected to the upper surface of the base, the support block is rotatably connected to the support rod, and one end of the support rod is rotatably connected to the adapter block.

[0011] Furthermore, the screening mechanism includes a bracket fixedly connected to four adapter blocks, the bracket is fixedly connected to the connecting block, the inner wall of the bracket is detachably mounted with a first screen, the inner wall of the bracket is detachably mounted with a second screen, the inner wall of the bracket is detachably mounted with a collecting plate, the sieve hole sizes of the first screen and the second screen are different, and the surfaces of the first screen, the second screen and the collecting plate are all fixedly connected with a discharge plate.

[0012] Furthermore, a triangular plate is fixedly connected to the surface of the bracket.

[0013] Furthermore, the guide frames are provided with two groups, distributed between the first screen and the second screen, and distributed between the second screen and the collecting plate.

[0014] The beneficial effect of the present application is that the present application provides a multi-stage sorting device, which, by setting a guiding mechanism, allows the corn kernels screened from under the first screen to fall into a guide frame. The guide frame is conical, so that the corn kernels fall in a concentrated position and fall along the canvas cover onto the screen below, effectively avoiding the situation where the corn kernels are thrown out of the screen due to the shaking of the bracket.

[0015] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings that constitute part of this application are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an improper limitation on this application. In the drawings:

[0017] Figure 1 This is an overall schematic diagram of a multi-stage sorting device in this application;

[0018] Figure 2 Schematic diagram of the structure of the screening mechanism in this application;

[0019] Figure 3 For this application Figure 2 Schematic diagram of the local structure;

[0020] Figure 4 This is a schematic diagram of the disassembled structure of the driving mechanism in this application;

[0021] Figure 5 This is a structural diagram of the support mechanism in this application.

[0022] Among them, the reference numerals in the figures are:

[0023] 1. Base; 2. Driving mechanism; 21. Vibration motor; 22. Winch; 23. Rocker; 24. Vibration plate; 25. Connecting block; 3. Support mechanism; 31. Support rod; 32. Support block; 33. Adapter block; 4. Screening mechanism; 41. Bracket; 42. Triangular plate; 43. Support rod; 44. First screen; 45. Second screen; 46. Collecting plate; 47. Discharging plate; 5. Guide mechanism; 51. Guide frame; 52. Canvas cover. DETAILED DESCRIPTION

[0024] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0026] like Figure 1-5 As shown, the present application provides a multi-stage sorting device, including a base 1;

[0027] A driving mechanism 2 is installed on the base 1, and the driving mechanism 2 includes a vibration motor 21 installed on the upper surface of the base 1. The vibration motor 21 is used to drive the bracket 41 to vibrate. The driving mechanism 2 includes a capstan 22 fixedly connected to the output end of the vibration motor 21. The surface of the capstan 22 is fixedly connected to a rocker 23. The arc surface of the rocker 23 is rotatably connected to a vibration plate 24. The surface of the vibration plate 24 is rotatably connected to a connecting block 25. When corn kernels need to be screened, the staff pours the corn kernels into the first sieve 44 on the top layer of the bracket 41, and then starts the vibration motor 21 to drive the capstan 22 to rotate. While the capstan 22 rotates, it drives the vibration plate 24 to move along the rocker 23 on the capstan 22, and the vibration plate 24 pushes the bracket 41 to shake;

[0028] A support mechanism 3 is installed on the base 1, and the support mechanism 3 includes a support rod 31 installed on the upper surface of the base 1, and the support rod 31 is used to support the bracket 41. The support mechanism 3 includes a support block 32 fixedly connected to the upper surface of the base 1, and the support block 32 is rotatably connected to the support rod 31. One end of the support rod 31 is rotatably connected to the adapter block 33. The support rod 31 in the support block 32 on the base 1 rotates with the frequency at which the vibration plate 24 pushes the bracket 41 to shake. The support rod 31 rotates in the adapter block 33 and the support block 32, so as to support the shaking bracket 41;

[0029] The screening mechanism 4 is installed on the connecting block 25 and the adapter block 33. The screening mechanism 4 includes a bracket 41 installed on the upper surface of the support rod 31. The inner wall of the bracket 41 is fixedly connected to a plurality of support rods 43. The screening mechanism 4 includes a bracket 41 fixedly connected to four adapter blocks 33. The bracket 41 is fixedly connected to the connecting block 25. The inner wall of the bracket 41 is detachably mounted with a first screen 44, the inner wall of the bracket 41 is detachably mounted with a second screen 45, and the inner wall of the bracket 41 is detachably mounted with a collecting plate 46. The sieve holes of the first screen 44 and the second screen 45 are different in size. A discharge plate 47 is fixedly connected to the surfaces of the first screen 44, the second screen 45, and the collecting plate 46. A triangular plate 42 is fixedly connected to the surface of the bracket 41. When the bracket 41 is shaken, the corn kernels are screened by the first filter plate on the bracket 41. After the smaller corn kernels fall through the sieve holes of the first screen 44, the corn kernels that meet the standards remain in the first screen 44. The second screen 45 continues to screen the fallen corn kernels. The smaller corn kernels pass through the sieve holes of the second screen 45, pass through the guide frame 51 located between the second screen 45 and the collecting plate 46, and fall onto the collecting plate 46.

[0030] A guide mechanism 5 is installed on the bracket 41, which includes a guide frame 51 installed on the bracket 41, and the inner wall of the guide frame 51 is conical; a canvas cover 52 is fixedly connected to the lower surface of the guide frame 51; wherein: the guide frame 51 is suitable for corn kernels that are piled in a relatively middle position and fall, and under the cover of the canvas cover 52, accurately fall into the second screen 45 and the collection plate 46, and there are two groups of guide frames 51, which are distributed between the first screen 44 and the second screen 45, and between the second screen 45 and the collection plate 46. After the smaller corn kernels fall from the sieve holes on the first screen 44, they enter the guide frame 51 located between the first screen 44 and the second screen 45, and fall onto the second screen 45 along the canvas cover 52. The qualified corn kernels remain in the first screen 44, and the staff uses a collection bag to collect the sieved corn kernels at the discharge plate 47.

[0031] Working principle:

[0032] When the corn kernels need to be screened, the staff uses a conveyor to transport the corn kernels to the first screen 44 on the top layer of the bracket 41, and then starts the vibration motor 21 to drive the capstan 22 to rotate. While the capstan 22 rotates, it drives the vibration plate 24 to move along the rocker 23 on the capstan 22. The vibration plate 24 pushes the bracket 41 to shake, and the support rod 31 in the support block 32 on the base 1 rotates at the frequency at which the vibration plate 24 pushes the bracket 41 to shake. The support rod 31 rotates in the adapter block 33 and the support block 32 to support the shaking bracket 41.

[0033] When the bracket 41 is shaking, the corn kernels are screened by the first filter plate on the bracket 41. The smaller corn kernels fall through the sieve holes on the first screen 44 and enter the guide frame 51 located between the first screen 44 and the second screen 45. They fall along the canvas cover 52 and onto the second screen 45. The qualified corn kernels remain in the first screen 44. The staff uses a collection bag to collect the screened corn kernels at the discharge plate 47. The second screen 45 continues to screen the fallen corn kernels. The smaller corn kernels pass through the sieve holes of the second screen 45, pass through the guide frame 51 located between the second screen 45 and the collecting plate 46, and fall onto the collecting plate 46.

[0034] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A multi-stage sorting device, characterized in that: include: Base (1); A driving mechanism (2), the driving mechanism (2) comprising a vibration motor (21) mounted on the upper surface of the base (1), the vibration motor (21) being used to drive the bracket (41) to vibrate; A support mechanism (3), the support mechanism (3) comprising a support rod (31) mounted on the upper surface of the base (1), the support rod (31) being used to support the bracket (41); A screening mechanism (4), the screening mechanism (4) comprising a bracket (41) mounted on the upper surface of the support rod (31), wherein the inner wall of the bracket (41) is fixedly connected to a plurality of support rods (43); A guide mechanism (5), the guide mechanism (5) comprising a guide frame (51) mounted on the bracket (41), the inner wall of the guide frame (51) being tapered; A canvas cover (52) is fixedly connected to the lower surface of the guide frame (51); The guide frame (51) is suitable for allowing corn kernels to be accumulated in a relatively central position and fall down, and to fall accurately into the second screen (45) and the collecting plate (46) under the protection of the canvas cover (52).

2. The multi-stage sorting equipment according to claim 1, characterized in that: The driving mechanism (2) comprises a capstan (22) fixedly connected to the output end of the vibration motor (21); a rocker (23) is fixedly connected to the surface of the capstan (22); the arc surface of the rocker (23) is rotatably connected to a vibration plate (24); and the surface of the vibration plate (24) is rotatably connected to a connection block (25).

3. The multi-stage sorting equipment according to claim 1, characterized in that: The support mechanism (3) comprises a support block (32) fixedly connected to the upper surface of the base (1); the support block (32) is rotatably connected to a support rod (31); and one end of the support rod (31) is rotatably connected to a transfer block (33).

4. The multi-stage sorting equipment according to claim 1, characterized in that: The screening mechanism (4) includes a bracket (41) fixedly connected to four adapter blocks (33), the bracket (41) is fixedly connected to the connecting block (25), the inner wall of the bracket (41) is detachably mounted with a first screen (44), the inner wall of the bracket (41) is detachably mounted with a second screen (45), the inner wall of the bracket (41) is detachably mounted with a collecting plate (46), the first screen (44) and the second screen (45) have different sieve hole sizes, and the surfaces of the first screen (44), the second screen (45) and the collecting plate (46) are all fixedly connected with a discharge plate (47).

5. The multi-stage sorting equipment according to claim 4, characterized in that: A triangular plate (42) is fixedly connected to the surface of the bracket (41).

6. The multi-stage sorting equipment according to claim 1, characterized in that: The guide frame (51) is provided with two groups, distributed between the first screen (44) and the second screen (45), and distributed between the second screen (45) and the collecting plate (46).

Citation Information

Patent Citations

  • Multi-stage sorting equipment

    CN210098191U