Automatic pipe winding single-station high-negative-pressure purification device
By introducing an automatic hose winding structure into the high-negative-pressure welding fume purification device, the problems of large hose dragging range and inconvenient storage are solved, and the automatic retraction and efficient purification treatment of the hose are realized.
Patent Information
- Application Number
- CN202422527202.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-18
AI Technical Summary
In existing high-negative-pressure welding fume purification devices, the external structure of the hose results in a large dragging range, inconvenient storage, takes up space and is inconvenient to operate.
An automatic single-station high-negative pressure purification device with automatic hose winding is designed, which includes an outer box, an electric-driven hose winding module and an air purification module. The electric-driven winding roller is used to realize the automatic retraction and extension of the hose, and the purification process is carried out in combination with a negative pressure fan and a filter cartridge.
The automatic retraction and extension of the hose is realized, which improves the use efficiency, reduces the labor intensity, saves the floor space, and makes the operation more convenient.
Smart Images

Figure CN223312689U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a field, in particular to an automatic pipe-winding single-station high-negative pressure purification device. Background Art
[0002] The dry treatment method for welding fume is to configure a purification system at the welding station to directly transport the welding fume to the purifier for treatment, and then discharge it indoors or outdoors to meet the emission standards. According to the method of capturing the fume, there are three types: door-type, blowing and suction-type, and airborne-type. This method does not produce secondary pollution, is easy to clean, and is suitable for various welding fume purification methods.
[0003] A common welding fume capture method uses pipe capture, where one end of the hose is fixed to the purifier and the other end is pulled to the welding station. This hose structure is generally an external structure. When the station is far away from the purifier, it is time-consuming and labor-intensive to store and has the disadvantage of taking up a lot of space. Sometimes it blocks the way of forklifts and mobile equipment in the workshop. Therefore, a purification device that can automatically wrap around the hose is needed to improve the hose wrapping efficiency. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide an automatic pipe-winding single-station high-negative pressure purification device, which can solve the problem that the pipe for capturing welding smoke in the general high-negative pressure welding smoke purification device adopts an external structure, the hose has a large dragging range, and is inconvenient to store.
[0005] In order to solve the above technical problems, the technical solution of the utility model is: an automatic winding single-station high negative pressure purification device, the innovation of which is that it includes an outer box, an electric drive winding module and an air purification module;
[0006] The outer box body is a rectangular shell structure, and a partition is horizontally provided near the top of the outer box body to separate the outer box body into an upper winding tube cavity and a lower air purification cavity; a pipe opening for accommodating the extension of the flexible pipe is opened on the side of the upper winding tube cavity of the outer box body;
[0007] The electric drive winding tube module includes a support frame, a winding roller, a driving motor and a baffle; the support frame has a pair of winding rollers fixedly arranged parallel to each other in the upper winding tube cavity, and an axle seat is provided on the support frame; the winding roller is mounted on the axle seat of the support frame through a rotary bearing; a hose is wound around the winding roller; the output end of the driving motor is connected to the end of the winding roller, and the driving motor drives the winding roller to rotate to realize the retraction and extension of the hose on the winding roller; the baffle is provided on the end faces of both ends of the winding roller;
[0008] The air purification module includes a negative pressure fan and a vacuum cabin; the negative pressure fan and the vacuum cabin are both arranged in the lower air purification chamber; a filter cartridge is provided in the vacuum cabin, and the top end of the filter cartridge is connected to the end of the hose through an air inlet pipe; the negative pressure fan is arranged on one side of the vacuum cabin, and the input end of the negative pressure fan is connected to the side wall of the vacuum cabin through a pipe; the output end of the negative pressure fan is provided with an exhaust pipe; when driven by the negative pressure fan, the gas is adsorbed by the hose, filtered by the filter cartridge, enters the vacuum cabin, and is then output through the exhaust pipe.
[0009] Furthermore, the winding roller is a hollow structure, and a rotary interface is provided at one end of the winding roller in the axial direction; the hose passes through the winding roller and is connected to the rotary interface at the end of the winding roller; the air intake pipe is connected to the rotary interface and communicates with one end of the hose.
[0010] Furthermore, an electrical control box is provided on the outer side wall of the lower air purification chamber.
[0011] Furthermore, a pulse back-blowing module is also provided in the lower air purification chamber; the pulse back-blowing module includes an air bag, a pulse pipe and a pulse valve; the air bag is arranged above the negative pressure fan, one end of the pulse pipe is connected to the air bag, and the other end of the pulse pipe extends to the vacuum chamber and is arranged on the outside of the filter cartridge; the pulse valve is connected to the pulse pipe, and the air bag releases high-pressure gas to blow back the filter cartridge to achieve the blowing off of the filtered dust on the filter cartridge, and a dust exhaust port is provided at the bottom end of the filter cartridge.
[0012] The advantages of the present invention are:
[0013] 1) In the utility model, a device for automatically winding the hose is provided on the high-negative-pressure welding fume purification device, so that the device is integrated with the high-negative-pressure welding fume purification device into a whole; the hose does not need to be installed externally on site, and the operation is more convenient; in addition, the electric winding structure is adopted to realize the function of automatically retracting and extending the hose, thereby improving the use efficiency, facilitating the operation of personnel, reducing labor intensity, and saving floor space. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0015] Figure 1 This is a structural diagram of an automatic pipe-winding single-station high-negative pressure purification device of the utility model.
[0016] Figure 2 This is a diagram of the internal structure of an automatic pipe-winding single-station high-negative pressure purification device of the utility model.
[0017] Figure 3 This is an internal side view of an automatic pipe-winding single-station high-negative pressure purification device of the utility model. DETAILED DESCRIPTION
[0018] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.
[0020] like Figures 1 to 3 The automatic winding single-station high-negative pressure purification device shown includes an outer box 1, an electric drive winding module 2 and an air purification module 3.
[0021] The outer box body 1 is a rectangular shell structure, and a partition is horizontally arranged near the top of the outer box body 1 to divide the outer box body into an upper winding tube cavity and a lower air purification cavity; a pipe opening 11 is opened on the side of the upper winding tube cavity of the outer box body 1 to accommodate the extension of the flexible pipe.
[0022] The electric drive winding tube module 2 includes a support frame 21, a winding roller 22, a driving motor 23 and a baffle 24; the support frame 21 has a pair of parallel and fixed arrangements in the upper winding tube cavity, and an axle seat is provided on the support frame 21; the winding roller 22 is installed on the axle seat of the support frame 21 through a slewing bearing; a hose is wound on the winding roller 22; the output end of the driving motor 23 is connected to the end of the winding roller, and the winding roller 22 is driven to rotate by the driving motor 23 to realize the retraction and extension of the hose on the winding roller 22; the baffle 24 is provided on the end faces of both ends of the winding roller 22.
[0023] The air purification module 3 includes a negative pressure fan 31 and a vacuum chamber 32; the negative pressure fan 31 and the vacuum chamber 32 are both arranged in the lower air purification chamber; a filter cartridge is provided in the vacuum chamber 32, and the top end of the filter cartridge is connected to the end of the hose through an air inlet pipe; the negative pressure fan 31 is provided on one side of the vacuum chamber 32, and the input end of the negative pressure fan 31 is connected to the side wall of the vacuum chamber 32 through a pipe; the output end of the negative pressure fan 31 is provided with an exhaust pipe 33; when driven by the negative pressure fan 31, the gas is adsorbed by the hose, filtered by the filter cartridge, enters the vacuum chamber 32, and is then output through the exhaust pipe 33.
[0024] The winding roller 22 is a hollow structure, and a rotary interface is provided at one end of the winding roller 22 in the axial direction; the hose passes through the winding roller 22 and is connected to the rotary interface at the end of the winding roller 22; the air intake pipe is connected to the rotary interface and communicates with one end of the hose.
[0025] An electrical control box 4 is provided on the outer side wall of the lower air purification chamber.
[0026] A pulse back-blowing module 5 is also provided in the lower air purification chamber; the pulse back-blowing module 5 includes an air bag 51, a pulse pipe 52 and a pulse valve 53; the air bag 51 is arranged above the negative pressure fan 31, one end of the pulse pipe 52 is connected to the air bag 51, and the other end of the pulse pipe 52 extends to the vacuum chamber 32 and is arranged on the outside of the filter cartridge; the pulse valve 53 is connected to the pulse pipe 52, and the high-pressure gas released through the air bag 51 is blown back to the filter cartridge to blow off the filtered dust on the filter cartridge, and a dust exhaust port is provided at the bottom end of the filter cartridge.
[0027] The working principle of the utility model is: by arranging a device for automatically winding the hose on the high-negative-pressure welding fume purification device, the device is integrated with the high-negative-pressure welding fume purification device into a whole; the hose does not need to be installed externally on site, and the operation is more convenient; in addition, the electric winding structure is adopted to realize the function of automatically retracting and releasing the hose, thereby improving the use efficiency, facilitating the operation of personnel, reducing labor intensity, and saving floor space.
[0028] Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements shall fall within the scope of the present invention to be protected.
Claims
1. An automatic pipe-winding single-station high-negative pressure purification device, characterized by: It includes an outer box, an electric drive winding module and an air purification module; The outer box body is a rectangular shell structure, and a partition is horizontally provided near the top of the outer box body to separate the outer box body into an upper winding tube cavity and a lower air purification cavity; a pipe opening for accommodating the extension of the flexible pipe is opened on the side of the upper winding tube cavity of the outer box body; The electric drive winding tube module includes a support frame, a winding roller, a driving motor and a baffle; the support frame has a pair of winding rollers fixedly arranged parallel to each other in the upper winding tube cavity, and an axle seat is provided on the support frame; the winding roller is mounted on the axle seat of the support frame through a rotary bearing; a hose is wound around the winding roller; the output end of the driving motor is connected to the end of the winding roller, and the driving motor drives the winding roller to rotate to realize the retraction and extension of the hose on the winding roller; the baffle is provided on the end faces of both ends of the winding roller; The air purification module includes a negative pressure fan and a vacuum cabin; the negative pressure fan and the vacuum cabin are both arranged in the lower air purification chamber; a filter cartridge is provided in the vacuum cabin, and the top end of the filter cartridge is connected to the end of the hose through an air inlet pipe; the negative pressure fan is arranged on one side of the vacuum cabin, and the input end of the negative pressure fan is connected to the side wall of the vacuum cabin through a pipe; the output end of the negative pressure fan is provided with an exhaust pipe; when driven by the negative pressure fan, the gas is adsorbed by the hose, filtered by the filter cartridge, enters the vacuum cabin, and is then output through the exhaust pipe.
2. The automatic pipe-winding single-station high-negative pressure purification device according to claim 1 is characterized in that: The winding roller is a hollow structure, and a rotary interface is provided at one end of the winding roller in the axial direction; the hose passes through the winding roller and is connected to the rotary interface at the end of the winding roller; the air intake pipe is connected to the rotary interface and communicates with one end of the hose.
3. The automatic pipe-winding single-station high-negative pressure purification device according to claim 1 is characterized in that: An electrical control box is provided on the outer side wall of the lower air purification chamber.
4. The automatic pipe-winding single-station high-negative pressure purification device according to claim 1 is characterized in that: A pulse back-blowing module is also provided in the lower air purification chamber; the pulse back-blowing module includes an air bag, a pulse pipe and a pulse valve; the air bag is arranged above the negative pressure blower, one end of the pulse pipe is connected to the air bag, and the other end of the pulse pipe extends to the vacuum chamber and is arranged on the outside of the filter cartridge; the pulse valve is connected to the pulse pipe, and the air bag releases high-pressure gas to blow back the filter cartridge to achieve the blowing off of the filtered dust on the filter cartridge, and a dust exhaust port is provided at the bottom end of the filter cartridge.