Integrated hosiery machine precision stitching needle manufacturing automation equipment

Abstract

The utility model relates to the technical field of integrated hosiery machines, and discloses integrated hosiery machine precision stitching needle manufacturing automation equipment which comprises a workbench, a second supporting column is fixedly connected to the rear side of the top of the workbench, a fixing frame is fixedly connected to the outer wall of the second supporting column, a first fixing column is fixedly connected to the middle of the top end of the workbench, and a second supporting column is fixedly connected to the middle of the top end of the workbench. A plurality of round holes are formed in the front side of the outer wall of the first fixing column, first springs are fixedly connected to the inner walls of the outer walls of the round holes, fixing columns are fixedly connected to the other ends of the first springs, a sliding column is slidably connected to the outer wall of the first fixing column, and the sliding column is slidably connected with the first fixing column; and a plurality of connecting rods are fixedly connected to the periphery of the outer wall of the sliding column. According to the sewing needle, accurate control over the size of the sewing needle can be achieved through adjustment of the sliding column, and when the manufactured sewing needle sews socks, the size requirement of the socks can be more accurately met.

Description

Technical Field

[0001] The utility model relates to the technical field of integrated sock machines, in particular to automated equipment for manufacturing precision needles for integrated sock machines. Background Art

[0002] Socks can protect the feet from external physical damage. When walking or exercising, they can prevent the feet from being rubbed by shoes and causing blisters or abrasions. Especially when walking or running for a long time, socks act as a buffer, reducing direct friction between the feet and the inner surface of the shoes.

[0003] A search revealed a Chinese patent publication number of CN105887320B, which discloses an integrated hosiery machine comprising a needle cylinder and a transfer stitching device. The transfer stitching device includes a transfer stitching head, which comprises a fixed half-tooth frame having at least one first functional tooth; and a flip half-tooth frame having at least one second functional tooth. The flip half-tooth frame can be flipped relative to the fixed half-tooth frame to align the first and second functional teeth, wherein at least one of the first and second functional teeth is a transfer stitching tooth having a needle groove on its outer surface. This invention achieves multiple functions within a limited space through the rational layout of components, achieving a compact and miniaturized device. Existing integrated hosiery machines knit socks through the coordination of a needle cylinder, a cylinder, and other components. However, children's and adult socks differ in size, knitting density, and fabric thickness. Because existing integrated hosiery machines cannot control the size of the stitching needle, the shape, size, and toe fit of the socks are poor. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides an integrated hosiery machine precision sewing needle manufacturing automated equipment, aiming to improve the problem in the existing technology that the integrated hosiery machine cannot control the sewing needle size, resulting in poor shape, size and toe fit of the socks.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: an integrated hosiery machine precision sewing needle manufacturing automation equipment, including a workbench, a top rear side of the workbench is fixedly connected to a support column 2, the outer wall of the support column 2 is fixedly connected to a fixed frame, the middle part of the top of the workbench is fixedly connected to a fixed column 1, a plurality of circular holes are opened on the front side of the outer wall of the fixed column 1, the outer walls and inner walls of the plurality of circular holes are fixedly connected to a spring 1, the other ends of the plurality of springs 1 are fixedly connected to the fixed column, the outer wall of the fixed column 1 is slidably connected to a sliding column, the sliding column is slidably connected to the fixed column 1, a plurality of connecting rods are fixedly connected to the outer wall of the sliding column around, the other ends of the plurality of connecting rods are fixedly connected to a high-speed forming mold, and a disassembly mechanism is provided on the top of the workbench.

[0006] According to the above technical solution, when the suture needle needs to be processed, the raw material or semi-finished product of the suture needle is first placed between the fixed column and the sliding column. The spring and the fixed column can fix the suture needle to ensure that it does not move or shake during the processing. At the same time, according to the size and shape of the suture needle, the compression degree of the spring can be adjusted so that the fixed column can adapt to suture needles of different specifications. The sliding column can slide on the outer wall of the fixed column. By adjusting the position of the sliding column, the distance and angle between the high-speed forming mold and the suture needle can be changed. In this way, the position of the mold can be accurately adjusted according to different processing requirements, thereby improving processing accuracy and efficiency.

[0007] As a further description of the above technical solution:

[0008] The disassembly mechanism includes a circular hole and a rotating disk. The circular hole is opened on the top of the workbench. A connecting groove is opened at the bottom of the inner wall of the circular hole. Connecting columns are fixedly connected to the left and right sides of the bottom of the rotating disk. The bottom ends of the two connecting columns are rotatably connected to the connecting grooves. Screws are threadedly connected to the left and right sides of the top of the rotating disk. The two screws are threadedly connected to the connecting columns. The middle part of the bottom end of the rotating disk is fixedly connected to the rotating column.

[0009] Through the above technical solution: the screws on the left and right sides of the top of the rotating disk are threadedly connected to the connecting column, which is a common mechanical connection method. The threaded connection has the characteristics of firm connection, repeatable disassembly and installation, and easy adjustment. In this disassembly mechanism, the threaded connection not only fixes the connecting column, but also can control the stability of the connection by adjusting the tightness of the screw one. It is very suitable for the connection of components that need to be frequently disassembled and adjusted.

[0010] As a further description of the above technical solution:

[0011] A plurality of support columns are fixedly connected to the four sides of the bottom of the workbench, and a plurality of foot pads are fixedly connected to the bottoms of the support columns.

[0012] Through the above technical solution: the support column transfers the weight of the workbench to the ground through its own strength and rigidity, and the foot pad forms a buffer layer between the support column and the ground. When the workbench is subjected to external force or vibration, the foot pad can absorb part of the energy and reduce the impact on the support column and the workbench. At the same time, the anti-slip performance of the foot pad can ensure that the workbench will not move easily during use and maintain a stable working state.

[0013] As a further description of the above technical solution:

[0014] A groove one is provided on the left and right sides of the workbench, and a handle one is fixedly connected to the inner walls of the two grooves one.

[0015] Through the above technical solution: when the workbench needs to be moved, the operator can put his hand into the groove one, hold the handle one, and then lift the workbench with force. The handle one is designed to be located on the left and right sides of the workbench, making it more balanced and stable during transportation. When the handle one is not in use, it is hidden in the groove one, which will not affect the normal use of the workbench and will not take up additional space.

[0016] As a further description of the above technical solution:

[0017] A connecting block 1 is fixedly connected to the bottom left side of the workbench, and a storage box is slidably connected to the outer wall of the connecting block.

[0018] Through the above technical solution: the connecting block 1 is fixedly connected to the left bottom of the workbench to provide connection and support for the storage box, which can withstand the weight of the storage box and the friction generated during the sliding process. The storage box is slidably connected to the outer wall of the connecting block 1 for storing the prepared socks.

[0019] As a further description of the above technical solution:

[0020] The front and rear sides of the outer wall of the storage box are both provided with grooves 2, and the inner walls of the two grooves 2 are both fixedly connected with handles 2.

[0021] Through the above technical solution: by opening the second groove on the front and rear sides of the outer wall of the storage box, the operator can easily access the second handle from the front and rear directions. The size of the groove is usually designed according to the size and shape of the second handle to ensure that the second handle can be completely embedded therein without affecting the stability and smoothness of the storage box when normally placed. The depth of the groove should be moderate, which can ensure that the second handle does not protrude too much when not in use, and make it easy for the operator to easily put his fingers into the groove to grasp the second handle when needed.

[0022] As a further description of the above technical solution:

[0023] The left and right sides of the bottom of the outer wall of the support column are fixedly connected with a second connecting block, and the second connecting block is threadedly connected to the top rear side of the workbench.

[0024] Through the above technical solution: the connecting block 2 is fixedly connected to the left and right sides of the bottom of the outer wall of the support column, which plays the role of connecting the support column and the workbench. The connecting block 2 is usually made of a solid material and has a certain thickness and strength, and can withstand the pressure and tension between the support column and the workbench.

[0025] As a further description of the above technical solution:

[0026] The left and right sides of the front bottom of the support column are fixedly connected with fixing rods, the outer walls of the two fixing rods are provided with circular holes, the inner walls of the two circular holes are fixedly connected with springs, the other ends of the two springs are fixedly connected with adjustment columns, and the outer walls of the two fixing rods are slidably connected with adjustment rods.

[0027] Through the above technical solution: the fixing rod is fixedly connected to the left and right sides of the bottom front end of the support column to provide an installation basis for the adjusting column and the adjusting rod. The fixing rod is usually made of a solid material and has a certain strength and stability. It can withstand the various forces generated by the adjusting column and the adjusting rod during operation. A circular hole is opened on the outer wall of the fixing rod for installing a spring and accommodating a part of the adjusting column. The size and shape of the circular hole must match the spring and the adjusting column to ensure that the spring can work normally in the circular hole and the adjusting column can slide in the circular hole. The adjusting rod is slidably connected to the outer wall of the fixed rod and can be adjusted in position by the action of the adjusting column and the spring.

[0028] The utility model has the following beneficial effects:

[0029] 1. In the present invention, the size of the sewing needle can be precisely controlled by adjusting the sliding column, which can adapt to the production of socks of various sizes, greatly improving the utilization rate of the equipment, and can more accurately match the size requirements of socks, reduce poor sewing caused by inappropriate size, and improve the overall sewing quality of socks.

[0030] 2. In the present invention, the components of the equipment can be easily replaced or adjusted through the disassembly mechanism to adapt to different process requirements. When the connecting column and the connecting groove are engaged, it can ensure that the connection between the components and the workbench is firm and reliable. During the operation of the equipment, it will not loosen or fall off due to vibration or external force, thereby improving the versatility and adaptability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a three-dimensional diagram of an integrated hosiery machine precision needle manufacturing automation equipment proposed in the utility model;

[0032] Figure 2 This is a front view of an integrated hosiery machine precision needle manufacturing automation equipment proposed by the utility model;

[0033] Figure 3 This is a side view of an integrated hosiery machine precision needle manufacturing automation equipment proposed by the utility model;

[0034] Figure 4 This is a partial structural analysis diagram of an integrated hosiery machine precision needle manufacturing automation equipment proposed in the utility model;

[0035] Figure 5This is an exploded view of the partial structure of an integrated hosiery machine precision needle manufacturing automation equipment proposed in the utility model;

[0036] Figure 6 This is a partial structural analysis diagram of an integrated hosiery machine precision needle manufacturing automation equipment proposed in the utility model.

[0037] Legend:

[0038] 1. Workbench; 2. Disassembly mechanism; 201. Round hole 1; 202. Connecting groove; 203. Rotating disk; 204. Connecting column; 205. Screw 1; 206. Rotating column; 3. Fixed column 1; 4. Round hole 2; 5. Spring 1; 6. Fixed column 2; 7. Sliding column; 8. Connecting rod; 9. High-speed forming mold; 10. Slide; 11. Support column 2; 12. Fixed frame; 13. Support column 1; 14. Foot pad; 15. Groove 1; 16. Handle 1; 17. Connecting block 1; 18. Storage box; 19. Groove 2; 20. Handle 2; 21. Connecting block 2; 22. Fixed rod; 23. Round groove; 24. Spring 2; 25. Adjusting column; 26. Adjusting rod. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0040] Reference Figure 2 、 Figure 3 and Figure 6The present invention provides an embodiment of an integrated automated manufacturing device for precision needle sewing of a hosiery machine, comprising a workbench 1, a support column 2 11 being fixedly connected to the top rear side of the workbench 1, a fixing frame 12 being fixedly connected to the outer wall of the support column 2 11, the support column 2 11 providing stable support for the fixing frame 12, a fixing column 1 3 being fixedly connected to the middle of the top of the workbench 1, the fixing column 1 3 being located in the middle of the top of the workbench 1, a plurality of circular holes 2 4 being formed on the front side of the outer wall of the plurality of circular holes 2 4, the outer and inner walls of the plurality of circular holes 4 being fixedly connected to springs 1 5, The other ends of the multiple springs 5 ​​are fixedly connected to fixed columns 2 6, and the outer wall of the fixed column 3 is slidably connected to a sliding column 7. The sliding column 7 is slidably connected to the fixed column 3 for adjusting the sliding column 7. The outer wall of the sliding column 7 is fixedly connected to multiple connecting rods 8, which can be adjusted to meet the processing requirements of suture needles of different specifications. The other ends of the multiple connecting rods 8 are fixedly connected to a high-speed forming mold 9. The top of the high-speed forming mold 9 is provided with multiple slide grooves 10 for precise size control. A disassembly mechanism 2 is provided on the top of the workbench 1;

[0041] Specifically, the workbench 1 is a basic platform, and the support column 2 11 provides stable support for the fixing frame 12. The fixing frame 12 may be used to install some auxiliary equipment or components to cooperate with the manufacturing process of the suture needle. The fixing column 1 3 is located in the middle of the top of the workbench 1 and is the key supporting structure of the equipment. When the spring 1 5 is in a natural state, it is connected between the inner wall of the circular hole 2 4 and the fixing column 2 6. When the raw material of the suture needle needs to be fixed, it is placed between the fixing column 1 3 and the sliding column 7 whose position is to be adjusted later. The spring 1 5 will be compressed according to the size and shape of the suture needle, and the elastic force generated makes the fixing column 2 6 tightly press against the suture needle. The needle is fixed to the suture needle. The sliding column 7 can slide on the outer wall of the fixed column 3. By adjusting the position of the sliding column 7, the distance and angle between the high-speed forming mold 9 and the suture needle can be changed to adapt to the processing requirements of suture needles of different specifications, and to perform precise adjustments according to different process steps during the processing. The connecting rod 8 connects the sliding column 7 and the high-speed forming mold 9. When the sliding column 7 moves, the high-speed forming mold 9 is driven to move synchronously through the connecting rod 8, ensuring that the high-speed forming mold 9 always maintains a suitable position relationship with the suture needle for precise processing operations.

[0042] Reference Figure 1 、 Figure 4 and Figure 5, the disassembly mechanism 2 includes a circular hole 201 and a rotating disk 203. The circular hole 201 is opened at the top of the workbench 1. A connecting groove 202 is opened at the bottom of the inner wall of the circular hole 201. The left and right sides of the bottom of the rotating disk 203 are fixedly connected with connecting columns 204. The bottom ends of the two connecting columns 204 are rotatably connected to the connecting groove 202. The connecting columns 204 are used to rotatably connect to the connecting groove 202. The left and right sides of the top of the rotating disk 203 are threadedly connected with screws 205. The two screws 205 are threadedly connected to the connecting columns 204. The screws 205 can further fix the connecting columns 204. The middle part of the bottom end of the rotating disk 203 is fixedly connected with a rotating column 206.

[0043] Specifically, the connecting column 204 at the bottom of the rotating disk 203 is inserted into the connecting groove 202 at the bottom of the inner wall of the circular hole 201 at the top of the workbench 1 to achieve connection, and the screw 205 is threadedly connected to the connecting column 204, so that the screw 205 can further fix the connecting column 204. When the connecting column 204 is rotated to a specific angle, the engagement state between the connecting column 204 and the connecting groove 202 is released, and the connecting column 204 can be easily pulled out from the connecting groove 202, and the rotating disk 203 and the components connected to it are separated from the workbench 1.

[0044] Reference Figure 1 、 Figure 2 and Figure 3 The bottom of the workbench 1 is fixedly connected to a plurality of support columns 13 on all sides, and the bottoms of the plurality of support columns 13 are fixedly connected to foot pads 14, which play a role in supporting the workbench 1; grooves 15 are provided on the left and right sides of the workbench 1, and the inner walls of the two grooves 15 are fixedly connected to handles 16 for moving the workbench 1; a connecting block 17 is fixedly connected to the bottom left of the workbench 1, and a storage box 18 is slidably connected to the outer wall of the connecting block 17;

[0045] Specifically, multiple support columns 13 are distributed around the bottom of the workbench 1, mainly serving to support the workbench 1 and various equipment and components installed thereon. Foot pads 14 are fixed to the bottom of the support columns 13. The foot pads 14 are generally made of elastic and anti-slip materials. When the workbench 1 is placed on the ground, they act as a buffer, reducing the vibration of the workbench 1 and protecting the equipment on the workbench 1 and the work in progress from being affected by the vibration.

[0046] Reference Figure 1 、 Figure 2 and Figure 5, the front and rear sides of the outer wall of the storage box 18 are provided with a groove 21, and the inner walls of the two grooves 29 are fixedly connected with a handle 20, which is convenient for carrying the storage box 18; the left and right sides of the bottom outer wall of the support column 13 are fixedly connected with a connecting block 21, and the connecting block 21 is threadedly connected to the top rear side of the workbench 1 and is connected to the top rear side of the workbench 1 by a threaded connection; the left and right sides of the bottom front end of the support column 13 are fixedly connected with a fixing rod 22, and the outer walls of the two fixing rods 22 are provided with a circular groove 23, and the inner walls of the two circular grooves 23 are fixedly connected with a spring 24, and the other ends of the two springs 24 are fixedly connected with an adjusting column 25, and the outer walls of the two fixing rods 22 are slidably connected with an adjusting rod 26 for adjusting the height of the equipment;

[0047] Specifically, the second handle 20 is fixedly connected to the second groove 19 on the front and rear sides of the outer wall of the storage box 18. When the storage box 18 needs to be moved, the operator can put his fingers into the second groove 19, hold the second handle 20, and lift the second handle 20 upward to provide an upward pulling force for the storage box 18, thereby conveniently carrying the storage box 18. The second connecting block 21 is fixed to the left and right sides of the bottom outer wall of the support column 13, and is connected to the top rear side of the workbench 1 by a threaded connection. The fixing rod 22 is fixed to the left and right sides of the bottom front end of the support column 13, providing an installation basis for the second spring 24, the adjusting column 25 and the adjusting rod 26. One end of the second spring 24 is fixed to the inner wall of the circular groove 23 on the outer wall of the fixing rod 22, and the other end is connected to the adjusting column 25. When the adjusting rod 26 is subjected to external force, the second spring 24 will be compressed through the adjusting column 25. The elasticity of the second spring 24 can play a buffering role, absorbing and releasing external force, and reducing the impact on the equipment.

[0048] Working principle: The workbench 1 serves as a basic platform, which provides a stable operating plane for the entire device. The fixed column 3 is located in the middle of the top of the workbench 1. The spring 5 and the fixed column 6 installed in the multiple circular holes 4 on the front side of the outer wall work together. In the initial state, the spring 5 is in a naturally extended state. When the suture needle needs to be processed, the raw material of the suture needle is placed between the fixed column 3 and the sliding column 7. The spring 5 will be compressed according to the size and shape of the suture needle. The elastic force generated makes the fixed column 2 6 tightly press against the suture needle, thereby fixing the suture needle. This fixing method can adapt to suture needles of different sizes. The sliding column 7 is slidably connected to the fixed column 3, and can slide up and down or left and right on the outer wall of the fixed column 3. By adjusting the position of the sliding column 7, the distance and angle between the high-speed forming mold 9 and the suture needle can be changed, so as to adapt to suture needles of different specifications during the processing;

[0049] In addition, the connecting column 204 at the bottom of the rotating disk 203 is tightly engaged with the connecting groove 202 at the bottom of the inner wall of the circular hole 201 on the top of the workbench 1, so that the rotating column 206 remains stationary in the middle of the inner wall of the circular hole 201, ensuring that the entire disassembly mechanism 2 is firmly connected to the workbench 1. When the disassembly operation is required, the operator applies a rotational force to the rotating disk 203, and this force is transmitted to the rotating column 206 through the rotating disk 203, causing the rotating column 206 to start rotating in the middle of the inner wall of the circular hole 201. As the rotating disk 203 rotates, the connecting columns 204 on the left and right sides of its bottom rotate accordingly in the connecting groove 202, thereby releasing the engagement between the connecting column 204 and the connecting groove 202.

[0050] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An integrated hosiery machine precision needle manufacturing automation equipment, comprising a workbench (1), characterized in that: The top rear side of the workbench (1) is fixedly connected to a supporting column 2 (11), the outer wall of the supporting column 2 (11) is fixedly connected to a fixing frame (12), the middle part of the top of the workbench (1) is fixedly connected to a fixing column 1 (3), the front side of the outer wall of the fixing column 1 (3) is provided with a plurality of circular holes 2 (4), the outer walls and inner walls of the plurality of circular holes 2 (4) are fixedly connected to a spring 1 (5), the other ends of the plurality of springs 1 (5) are fixedly connected to a fixing column 2 (6), the outer wall of the fixing column 1 (3) is slidably connected to a sliding column (7), the sliding column (7) is slidably connected to the fixing column 1 (3), the outer wall of the sliding column (7) is fixedly connected to a plurality of connecting rods (8) around, the other ends of the plurality of connecting rods (8) are fixedly connected to a high-speed forming mold (9), the top of the high-speed forming mold (9) is provided with a plurality of sliding grooves (10), and the top of the workbench (1) is provided with a disassembly mechanism (2).

2. The integrated automated equipment for manufacturing precision needles for hosiery machines according to claim 1, characterized in that: The disassembly mechanism (2) comprises a circular hole (201) and a rotating disk (203), wherein the circular hole (201) is provided at the top of the workbench (1), and a connecting groove (202) is provided at the bottom of the inner wall of the circular hole (201), and the left and right sides of the bottom of the rotating disk (203) are fixedly connected with connecting columns (204), and the bottom ends of the two connecting columns (204) are rotatably connected to the connecting groove (202), and the left and right sides of the top of the rotating disk (203) are threadedly connected with screws (205), and the two screws (205) are threadedly connected to the connecting columns (204), and the middle part of the bottom end of the rotating disk (203) is fixedly connected with a rotating column (206).

3. The integrated automated equipment for manufacturing precision needles for hosiery machines according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to a plurality of support columns (13) on all sides, and the bottoms of the plurality of support columns (13) are fixedly connected to foot pads (14).

4. The integrated automated equipment for manufacturing precision needles for hosiery machines according to claim 1, characterized in that: A groove (15) is provided on both the left and right sides of the workbench (1), and a handle (16) is fixedly connected to the inner walls of the two grooves (15).

5. The integrated automated equipment for manufacturing precision needles for hosiery machines according to claim 1, characterized in that: The left bottom of the workbench (1) is fixedly connected to a connecting block (17), and the outer wall of the connecting block (17) is slidably connected to a storage box (18).

6. The integrated automated equipment for manufacturing precision needles for hosiery machines according to claim 5, characterized in that: The front and rear sides of the outer wall of the storage box (18) are both provided with grooves 2 (19), and the inner walls of the two grooves 2 (19) are both fixedly connected with handles 2 (20).

7. The integrated automated equipment for manufacturing precision needles for hosiery machines according to claim 3, characterized in that: The left and right sides of the bottom of the outer wall of the support column 1 (13) are fixedly connected with the connection block 2 (21), and the connection block 2 (21) is threadedly connected to the top rear side of the workbench (1).

8. The integrated automated equipment for manufacturing precision needles for hosiery machines according to claim 3, characterized in that: The left and right sides of the bottom front end of the support column 1 (13) are fixedly connected with fixed rods (22), the outer walls of the two fixed rods (22) are provided with circular grooves (23), the inner walls of the two circular grooves (23) are fixedly connected with springs 2 (24), the other ends of the two springs 2 (24) are fixedly connected with adjustment columns (25), and the outer walls of the two fixed rods (22) are slidably connected with adjustment rods (26).

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