Gap bridge pouring device for swing bolster of railway wagon
By optimizing the bridge casting device of the railway freight car bolster, the problems of sand holes, air holes and cracks in the casting process were solved, high-quality casting was achieved, and the internal and surface quality of the bolster casting was improved.
Patent Information
- Application Number
- CN202422459506.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-12
AI Technical Summary
In the prior art, the casting process of railway freight car bolster castings is prone to casting defects such as sand erosion, cracks, sand sticking and air holes, especially caused by long overheating time at the gate.
A bridge pouring device is used, including a bridge gate cup, a bridge sprue, a bridge cross gate, a bridge bracket, a lifting ring, a bridge sprue A, a casting gate cup, a blind riser, a vent, a bridge runner device, a sprue, an inner gate, a sand box and a mold forming channel. By optimizing the pouring liquid flow path, a smooth flow is achieved, the overheating time of the gate part is shortened, and the cooling uniformity is improved.
It effectively reduces sand holes and air holes, improves the internal and surface quality of castings, reduces the probability of cracks, and improves the overall quality of bolster castings.
Smart Images

Figure CN223312959U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a bridge pouring device for a railway freight car bolster, belonging to the technical field of pouring. Background Art
[0002] Railway freight car bogie system components require high product quality and are used frequently. Therefore, high casting quality is crucial for bolster castings. Conventional pouring processes use molten steel directly through a single pouring cup, leading to prolonged overheating at the pouring cup and the potential for casting defects such as sandblasting, cracks, sand sticking, and air holes. Utility Model Content
[0003] The purpose of the utility model is to provide a bridge pouring device for a railway freight car bolster, so as to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a bridge pouring device for a railway freight car bolster, comprising a bridge pouring cup, a bridge sprue, a bridge cross pouring gate, a bridge bracket, a lifting ring, a bridge sprue A, a casting pouring cup, a blind riser, an exhaust port, a bridge runner device, a straight pouring gate, an inner pouring gate, a sand box, and a mold forming channel. The bridge pouring cup, the bridge sprue, the bridge cross pouring gate, and the bridge pouring gate A of the bridge runner device are pre-embedded in the molding sand, and the upper and lower ends of the bridge cross pouring gate are welded with lifting rings and a bridge bracket, and the bridge sprue A is arranged above the casting pouring cup.
[0005] Preferably, the bridge gate cup is connected to an external blower to blow away the floating sand in the bridge gate and make it unobstructed.
[0006] Preferably, the bridge sprue A is arranged vertically below the casting sprue cup.
[0007] Preferably, there are two bridge sprues A in the left and right directions.
[0008] Compared with the prior art, the beneficial effects of the present invention are: the application benefits of the bridge runner device are: the bridge horizontal gate realizes a smooth flow of pouring liquid and reduces sand holes and air holes; the bridge straight gate is arranged above the casting gate cup, and supplies pouring molten iron in two directions, shortening the overheating time of the gate part, making the cooling speed of various parts of the casting tend to be uniform, reducing the tendency of cracks, and effectively improving the internal and surface quality of the casting blank. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 This is a structural diagram of a bridge pouring device for a railway freight car bolster according to the present invention;
[0010] Figure 2 This is a partial enlarged installation diagram of the bridge bracket and lifting ring of the utility model;
[0011] Figure 3 This is a schematic diagram of the docking installation structure of the bridge sprue A and the casting sprue cup of the utility model.
[0012] In the figure: 1. Bridge gate cup, 2. Bridge sprue, 3. Bridge horizontal gate, 4. Bridge bracket, 5. Lifting ring, 6. Bridge sprue A, 7. Casting gate cup, 8. Blind riser, 9. Exhaust port, 10. Bridge runner device, 11. Sprue, 12. Ingate, 13. Sand box, 14. Mold forming channel. DETAILED DESCRIPTION
[0013] The technical solutions in the embodiments of the present invention will be clearly and completely explained below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0014] like Figure 1-Figure 3 As shown, a bridge pouring device for a railway freight car bolster includes a bridge pouring cup 1, a bridge sprue 2, a bridge cross pouring gate 3, a bridge bracket 4, a lifting ring 5, a bridge sprue A6, a casting sprue cup 7, a blind riser 8, an exhaust port 9, a bridge runner device 10, a straight pouring gate 11, an inner pouring gate 12, a sand box 13, and a mold forming channel 14. The sand box 13 is equipped with a mold forming channel 14. Casting pouring cups 7 are arranged on both sides of the sand box 13. The casting pouring cups 7 are connected to the straight pouring gate 11 and the inner pouring gate 12. The bridge pouring cup 1, the bridge sprue 2, the bridge cross pouring gate 3 and the bridge sprue A6 of the bridge runner device 10 are embedded in the molding sand. The upper and lower ends of the bridge cross pouring gate 3 are respectively welded with a lifting ring 5 and a bridge bracket 4. The bridge sprue A6 is arranged above the casting pouring cup 7. The sand box 13 is equipped with a blind riser 8 and an exhaust port 9.
[0015] The bridge gate cup 1 is connected to an external blower to blow away the floating sand in the bridge runner, and the bridge runner 2 realizes a smooth pouring liquid flow and reduces sand holes and air holes.
[0016] The bridge sprue A6 is arranged vertically below the casting pouring cup 7, and supplies molten iron in two directions, shortening the overheating time of the pouring part, making the cooling speed of each part of the casting uniform, and reducing the tendency of cracks.
[0017] The bridge sprue A6 is provided with two in the left and right directions.
[0018] Specific usage: A bridge pouring device for railway freight car bolsters. The benefits of the bridge runner device are as follows: the cross-bridge sprue ensures a smooth pouring liquid flow and reduces sand holes and air holes; the straight bridge sprue is set above the casting gate cup, and supplies molten iron in two directions, shortening the overheating time of the gate part, making the cooling speed of various parts of the casting uniform, reducing the tendency of cracks, and effectively improving the internal and surface quality of the casting blank.
[0019] The above is a preferred embodiment of the present invention. For ordinary technicians in this field, based on the teachings of the present invention, without departing from the principles and spirit of the present invention, changes, modifications, replacements and variations made to the implementation methods are still within the scope of protection of the present invention.
Claims
1. A bridge casting device for a railway freight car bolster, characterized in that: The invention comprises a bridge pouring cup (1), a bridge sprue (2), a bridge horizontal pouring gate (3), a bridge bracket (4), a lifting ring (5), a bridge sprue A (6), a casting pouring cup (7), a blind riser (8), an exhaust port (9), a bridge runner device (10), a sprue (11), an inner gate (12), a sand box (13), and a mold forming channel (14). The sand box (13) is provided with a mold forming channel (14). The casting pouring cup (7) is provided on both sides of the sand box (13). The casting pouring cup (7) is connected to the sprue (11) and the inner gate (12); the bridge pouring cup (1), the bridge sprue (2), the bridge cross gate (3) and the bridge sprue A (6) of the bridge runner device (10) are pre-buried in the molding sand; the upper and lower ends of the bridge cross gate (3) are respectively welded with a lifting ring (5) and a bridge bracket (4); the bridge sprue A (6) is arranged above the casting pouring cup (7); and a blind riser (8) and an exhaust port (9) are arranged inside the sand box (13).
2. The bridge pouring device for a railway freight car bolster according to claim 1, characterized in that: The bridge gate cup (1) is connected to an external blower to blow away the floating sand in the bridge gate to make it unobstructed.
3. The bridge casting device for a railway freight car bolster according to claim 1, characterized in that: The bridge sprue A (6) is arranged at a position vertically aligned below the casting sprue cup (7).
4. The bridge pouring device for a railway freight car bolster according to claim 1, characterized in that: The bridge sprue A (6) is provided with two in the left and right directions.