Demoulding device for aluminum alloy ingot processing and production
Through the design of the guide plate and support plate structure, combined with the cam and motor-driven knocking plate, the slow demoulding of the aluminum alloy ingot is achieved, which solves the problems of surface scratches and shape deformation caused by impact during the demoulding process of the aluminum alloy ingot, and ensures product quality.
Patent Information
- Application Number
- CN202422725052.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-08
AI Technical Summary
During the demoulding process of the existing aluminum alloy ingot demoulding device, the aluminum alloy ingot hits the conveyor at a relatively fast speed, which may cause surface scratches or shape deformation, affecting product quality.
A demoulding device is designed. Through the guide plate and the support plate structure, the aluminum alloy ingot is slowly moved to the support plate, and then moved from the support plate to the conveyor to avoid strong impact. The cam and the motor-driven knocking plate are used to achieve slow demoulding.
It effectively prevents surface scratches and shape deformation of aluminum alloy ingots during demoulding, ensures product quality, and realizes a safe and stable transportation process.
Smart Images

Figure CN223312989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy ingot demoulding, in particular to a demoulding device used for aluminum alloy ingot processing and production. Background Art
[0002] After searching, the Chinese patent authorization number CN216607201U discloses a blanking and knocking device for an aluminum alloy ingot casting machine. The transportation equipment includes a first conveyor and a second conveyor. The first conveyor is used to transport the aluminum alloy ingot in the mold, and the second conveyor is used to transport the demolded aluminum alloy ingot. The output end of the first conveyor is connected to the input end of the second conveyor. The knocking device includes a frame, a driving member, a rocker arm and a knocking member. The driving member is fixedly connected to the frame, the rocker arm is rotatably connected to the frame, the output end of the driving member is rotatably connected to the input end of the rocker arm, and the output end of the rocker arm is fixedly connected to the input end of the knocking member. The driving member drives the knocking member to knock on the mold base or the aluminum alloy ingot, thereby helping the aluminum alloy ingot to be demolded and preventing it from affecting other processes during the circulation process.
[0003] The aluminum alloy ingot casting machine unloading and knocking device in the above-mentioned patent has the following shortcomings: the aluminum alloy ingot is ejected from the mold by knocking. When the aluminum alloy ingot moves to the side of the first conveyor close to the knocking piece, the aluminum alloy ingot falls onto the second conveyor under the action of gravity. The aluminum alloy ingot will hit the second conveyor at a relatively fast speed, which may cause scratches on the surface of the aluminum alloy ingot and may even cause slight shape deformation of the newly formed aluminum alloy ingot, affecting subsequent processing. Therefore, it is necessary to design a demolding device for aluminum alloy ingot processing and production to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a demoulding device for processing and producing aluminum alloy ingots.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] The top end face of described sliding panel also is provided with an end face that is provided with an interlocking plate, and the interlocking plate is hinged on the base plate, is fixed with a base plate, and an end face of described sliding panel withstands on the back of described sliding panel, and the impact of sliding panel withstands on the back of described sliding panel. The U-shaped frame is fixedly connected to the pressure plate with a vertical plate at the top of one end of the pressure plate, and the vertical plate is fixedly connected to two knocking plates on one side close to the guide plate, and the two knocking plates are both sleeved with an L-shaped plate, and the knocking plate is slidably connected to the L-shaped plate, and the L-shaped plate is fixedly connected to the frame, and a second spring is provided on the side of the L-shaped plate away from the vertical plate, and the second spring is sleeved on the knocking plate. Since the aluminum alloy ingot is demolded by knocking and the aluminum alloy ingot is slowly moved to the second conveyor, the aluminum alloy ingot will move along the arc plate at the bottom end of the guide plate to the support plate, and then move from the support plate to the second conveyor, and be transported in multiple layers to avoid strong impact. This effectively solves the problem proposed in the background technology that the aluminum alloy ingot will hit the second conveyor at a faster speed after demolding, which may cause scratches on the surface of the aluminum alloy ingot, and may even cause slight shape deformation of the newly formed aluminum alloy ingot, affecting subsequent processing, thereby achieving the technical effect of effectively protecting the aluminum alloy ingot, avoiding damage to the aluminum alloy ingot due to impact, and ensuring product quality.
[0007] As a further solution of the present invention, both ends of the frame are fixedly connected with a second mounting plate, the second mounting plate is sleeved on the first mounting plate, and the connecting rod is rotatably connected to the second mounting plate.
[0008] As a further solution of the present invention, both ends of the frame are fixedly connected with side plates, the side plates are sleeved on the supporting plates, and the supporting plates are rotatably connected to the side plates.
[0009] As a further solution of the present invention, both ends of the support plate are sleeved with fixed seats, the support plate is rotatably connected to the fixed seats, and the fixed seats are fixedly connected to the frame.
[0010] As a further solution of the present invention, a first conveyor is provided at the top of the frame, and a plurality of molds are installed on the conveyor belt surface of the first conveyor.
[0011] As a further solution of the present invention, a second conveyor is provided at the bottom end of the frame.
[0012] As a further solution of the present invention, the second conveyor is arranged at the bottom of the support plate. During unloading, the support plate contacts the second conveyor, thereby reducing damage to the aluminum alloy ingots when they are moved onto the second conveyor.
[0013] The beneficial effects of the utility model are:
[0014] The utility model adopts the technical means of knocking to demold the aluminum alloy ingot and slowly moving the aluminum alloy ingot to the second conveyor, so the aluminum alloy ingot will move along the curved plate at the bottom end of the guide plate to the support plate, and then move from the support plate to the second conveyor, and be transported in multiple layers to avoid strong impact. It effectively solves the problem proposed in the background technology that the aluminum alloy ingot will hit the second conveyor at a faster speed after demolding, which may cause scratches on the surface of the aluminum alloy ingot, and may even cause slight shape deformation of the newly formed aluminum alloy ingot, affecting subsequent processing, thereby achieving the technical effect of effectively protecting the aluminum alloy ingot, avoiding damage to the aluminum alloy ingot due to impact, and ensuring product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of a demoulding device for aluminum alloy ingot processing and production proposed by the present invention;
[0016] Figure 2 This is a partial structural diagram of a demoulding device for aluminum alloy ingot processing and production proposed by the present invention;
[0017] Figure 3 This is a schematic diagram of the expanded structure of the support plate of a demoulding device for processing and producing aluminum alloy ingots proposed by the present invention;
[0018] Figure 4 This is a schematic diagram of the expanded structure of the cam of a demoulding device for processing and producing aluminum alloy ingots proposed by the present invention;
[0019] Figure 5 This is a schematic diagram of the expanded structure of the pressure plate of a demoulding device for processing and producing aluminum alloy ingots proposed by the utility model.
[0020] In the figure: 1. frame; 2. guide plate; 3. support plate; 4. baffle; 5. cam; 6. connecting rod; 7. motor; 8. U-shaped frame; 9. limit rod; 10. pressure plate; 11. first spring; 12. vertical plate; 13. knocking plate; 14. L-shaped plate; 15. second spring; 16. first mounting plate; 17. second mounting plate; 18. side plate; 19. fixed seat; 20. first conveyor; 21. mold; 22. second conveyor; 23. ring. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0022] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0023] Reference Figure 1-Figure 5A demoulding device for processing and producing aluminum alloy ingots includes a frame 1, a guide plate 2 is fixedly connected to the inner wall of the top of the frame 1, a support plate 3 is provided on one side of the bottom end of the guide plate 2, a baffle 4 is fixedly connected to the top of the support plate 3 at the end away from the guide plate 2, cams 5 are fixedly connected to both sides of the support plate 3, the cam 5 is fixedly connected to a connecting rod 6 on the side away from the support plate 3, a motor 7 is provided on the connecting rod 6 on the side away from the support plate 3, the output end of the motor 7 is fixedly connected to the connecting rod 6, and the motor 7 is fixedly connected to a first mounting plate 16 on the side close to the support plate 3. The first mounting plate 16 is fixedly connected to the frame 1, and the first mounting plate 16 is sleeved on the connecting rod 6. The first mounting plate 16 is provided with a ring 23 on the side close to the motor 7. The ring 23 is fixedly connected to the outer wall of the pressure plate 10. The pressure plate 10 is passed through the first mounting plate 16. The first mounting plate 16 is fixedly connected to the U-shaped frame 8 on the side close to the motor 7. Two limiting rods 9 are fixedly connected to the inner wall of one side of the U-shaped frame 8. The two limiting rods 9 are both sleeved with the same pressure plate 10. The pressure plate 10 is slidably connected to the limiting rod 9. The limiting rod 9 is sleeved with a first spring 11 , the pressure plate 10 is fixedly connected to a vertical plate 12 at the top of one end close to the U-shaped frame 8, and the vertical plate 12 is fixedly connected to two knocking plates 13 on the side close to the guide plate 2. The two knocking plates 13 are both sleeved with an L-shaped plate 14, and the knocking plate 13 is slidably connected to the L-shaped plate 14. The L-shaped plate 14 is fixedly connected to the frame 1, and the L-shaped plate 14 is provided with a second spring 15 on the side away from the vertical plate 12. The second spring 15 is sleeved on the knocking plate 13. Due to the use of the technical means to demould the aluminum alloy ingot by knocking, the aluminum alloy ingot can be slowly moved to the second conveyor. The aluminum alloy ingots will move along the curved plate at the bottom of the guide plate to the pallet, and then move from the pallet to the second conveyor, and be transported in multiple layers to avoid strong impact. This effectively solves the problem proposed in the background technology that the aluminum alloy ingots will hit the second conveyor at a faster speed after demolding, which may cause scratches on the surface of the aluminum alloy ingots, and may even cause slight shape deformation of the newly formed aluminum alloy ingots, affecting subsequent processing. This achieves the technical effect of effectively protecting the aluminum alloy ingots, avoiding damage to the aluminum alloy ingots due to impact, and ensuring product quality.
[0024] In this embodiment, both ends of the frame 1 are fixedly connected with a second mounting plate 17 . The second mounting plate 17 is sleeved on the first mounting plate 16 , and the connecting rod 6 is rotatably connected to the second mounting plate 17 .
[0025] In this embodiment, both ends of the frame 1 are fixedly connected with side plates 18 , the side plates 18 are sleeved on the supporting plates 3 , and the supporting plates 3 are rotatably connected to the side plates 18 .
[0026] In this embodiment, both ends of the support plate 3 are sleeved with fixing seats 19 , the support plate 3 is rotatably connected to the fixing seats 19 , and the fixing seats 19 are fixedly connected to the frame 1 .
[0027] In this embodiment, a first conveyor 20 is provided at the top of the frame 1 , and a plurality of molds 21 are installed on the conveyor belt surface of the first conveyor 20 .
[0028] In this embodiment, a second conveyor 22 is provided at the bottom end of the frame 1 .
[0029] In this embodiment, the second conveyor 22 is arranged at the bottom of the support plate 3. During unloading, the support plate 3 contacts the second conveyor 22 to reduce damage when the aluminum alloy ingots move onto the second conveyor 22.
[0030] Working principle: When using this device, the aluminum alloy ingot raw material is injected into the mold 21, cooled by the cooling device, and the aluminum alloy ingot is cooled and formed. The formed aluminum alloy ingot is transported to the position of the guide plate 2 by the first conveyor 20, and the motor 7 is started by the PLC control device. The output end of the motor 7 will drive the connecting rod 6 to rotate, and the connecting rod 6 will drive the cam 5 to rotate. When the cam 5 rotates, it will squeeze the pressure plate 10, so that the pressure plate 10 moves toward the direction of the motor 7. The pressure plate 10 will also move along the limit rod 9. The pressure plate 10 will not deviate when it moves. The movement of the pressure plate 10 will drive the vertical plate 12 to move. The movement of the vertical plate 12 will drive the knocking plate 13 to move. When the knocking plate 13 moves, it will squeeze the second spring 15 to make the second spring 15 contract. When the cam 5 passes the pressure plate 10, the cam 5 no longer applies an extrusion force to the pressure plate 10, and the first spring 11 and the second spring 15 will stretch out, so that the pressure plate 10 can quickly return to the initial position. At the same time, the knocking plate 13 will also move quickly to hit the mold 21, causing the mold 21 to vibrate and loosen the aluminum alloy ingot formed in the mold 21. When the cam 5 passes the pressure plate 10, the output end of the motor 7 is reversed, so that the cam 5 can rotate in the opposite direction to the initial position, and the cam 5 will squeeze the pressure plate 10 again, causing the pressure plate 10 to move again, causing the knocking plate 13 to hit the mold 21 again, and the mold 21 moved to the bottom end of the guide plate 2 will be hit by the knocking plate 13 again to ensure that the aluminum alloy ingot can fall. The mold 21 moves to the bottom end of the guide plate 2. Under the action of gravity, the aluminum alloy ingot inside it will fall onto the curved plate at the bottom end of the guide plate 2. The fallen aluminum alloy ingot will move along the curved plate at the bottom end of the guide plate 2 to the support plate 3 and rest against the baffle 4. At this time, the output end of the motor 7 rotates forward to drive the support plate 3 to rotate with the intersection of the support plate 3 and the fixed seat 19 as the center of the circle, so that the support plate 3 is tilted. The support plate 3 contacts the conveyor belt of the second conveyor 22, and the aluminum alloy ingot will move along the support plate 3 to the second conveyor 22, which can prevent the aluminum alloy ingot from being violently impacted during the process of moving to the second conveyor 22 and causing surface damage. The distance between the curved plate at the bottom end of the guide plate 2 and the mold 21 is small, and a rubber pad is provided on the baffle 4 to reduce the damage caused by the impact. As the cam 5 reverses, the support plate 3 will also return to its initial position, and the demoulding work can be continued.
[0031] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0032] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0033] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A demoulding device for aluminum alloy ingot processing and production, comprising a frame (1), characterized in that: The top inner wall of the frame (1) is fixedly connected to a guide plate (2), a support plate (3) is provided on one side of the bottom end of the guide plate (2), a baffle (4) is fixedly connected to the top of the support plate (3) at the end away from the guide plate (2), cams (5) are fixedly connected to both sides of the support plate (3), the cams (5) are fixedly connected to a connecting rod (6) on the side away from the support plate (3), and a motor (7) is provided on the connecting rod (6) on the side away from the support plate (3). The output end of the motor (7) is fixedly connected to the connecting rod (6), the motor (7) is fixedly connected to a first mounting plate (16) on a side close to the support plate (3), the first mounting plate (16) is fixedly connected to the frame (1), the first mounting plate (16) is sleeved on the connecting rod (6), the first mounting plate (16) is provided with a ring (23) on a side close to the motor (7), the ring (23) is fixedly connected to the outer wall of the pressure plate (10), and the pressure plate (10) is passed through A first mounting plate (16), wherein the first mounting plate (16) is fixedly connected to a U-shaped frame (8) on one side close to the motor (7), and two limiting rods (9) are fixedly connected to the inner wall of one side of the U-shaped frame (8), and the two limiting rods (9) are both sleeved with the same pressure plate (10), and the pressure plate (10) is slidably connected to the limiting rod (9), and the limiting rod (9) is sleeved with a first spring (11), and the pressure plate (10) is fixed at the top of one end close to the U-shaped frame (8). A vertical plate (12) is connected, and two knocking plates (13) are fixedly connected to the vertical plate (12) on a side close to the guide plate (2), and the two knocking plates (13) are both sleeved with an L-shaped plate (14), and the knocking plate (13) is slidably connected to the L-shaped plate (14), and the L-shaped plate (14) is fixedly connected to the frame (1), and the L-shaped plate (14) is provided with a second spring (15) on a side away from the vertical plate (12), and the second spring (15) is sleeved on the knocking plate (13).
2. The demoulding device for aluminum alloy ingot processing and production according to claim 1, characterized in that: Both ends of the frame (1) are fixedly connected to a second mounting plate (17), the second mounting plate (17) is sleeved on the first mounting plate (16), and the connecting rod (6) is rotatably connected to the second mounting plate (17).
3. The demoulding device for aluminum alloy ingot processing and production according to claim 2, characterized in that: Both ends of the frame (1) are fixedly connected with side plates (18), the side plates (18) are sleeved on the supporting plates (3), and the supporting plates (3) are rotatably connected to the side plates (18).
4. The demoulding device for aluminum alloy ingot processing and production according to claim 3, characterized in that: Both ends of the support plate (3) are sleeved with fixed seats (19); the support plate (3) is rotatably connected to the fixed seats (19); and the fixed seats (19) are fixedly connected to the frame (1).
5. The demoulding device for aluminum alloy ingot processing and production according to claim 4, characterized in that: A first conveyor (20) is provided at the top of the frame (1), and a plurality of molds (21) are installed on the conveyor belt surface of the first conveyor (20).
6. The demoulding device for aluminum alloy ingot processing and production according to claim 5, characterized in that: A second conveyor (22) is provided at the bottom end of the frame (1).
7. The demoulding device for aluminum alloy ingot processing and production according to claim 6, characterized in that: The second conveyor (22) is arranged at the bottom of the support plate (3).
Citation Information
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