Machine tool for machining anti-splashing flange

Abstract

The utility model relates to the field of flanges, in particular to an anti-splashing flange machining machine tool which comprises a machine tool body used for flange machining. And the anti-splashing mechanism is installed in front of the machine tool body and used for preventing scraps from splashing. According to the machine tool for machining the anti-splashing flange, through the arrangement of the machine tool body and the anti-splashing mechanism, the protection effect can be achieved, meanwhile, waste chips are prevented from splashing out, and harm to the body of an operator is avoided; the second protective door is pulled out of the first protective door on the two sides of the front portion of the machine tool body, the second protective door moves on the mounting frame through the rail below the second protective door, meanwhile, the third protective door is in a second protective door mode and is pulled out of the second protective door, and the three-layer overlapping mode is adopted, so that operation is more convenient; and the baffles are arranged on the periphery of the whole machine tool body in a matched mode, so that splashing scraps can be blocked when the flange is machined.

Description

Technical Field

[0001] The utility model relates to the field of flanges, in particular to a machine tool for processing anti-splash flanges. Background Art

[0002] Flanges, also known as flanged discs or flanges, are parts that connect shafts to each other and are used to connect pipe ends. Flanges are also used on equipment inlets and outlets to connect two pieces of equipment. During the production process, flanges require machining and punching of the flanges using machine tools.

[0003] A search revealed a utility model vertical flange processing machine tool with publication number CN221389937U, comprising a base, a mounting seat, a limiting shaft, a rectangular plate, a slider, a chute, a clamping block, a transmission mechanism, a slide plate, a connecting shaft, a crank, a transmission shaft, a support plate, a moving mechanism, a first cylinder, a push plate, a limiting rod, a supporting side plate, a top plate, a second cylinder, a lifting seat, a fixed seat, a motor, a supporting shaft, a gear plate, a rotating shaft, a rotating mechanism, a gear, a limiting sleeve, a plug-in seat, a drill bit, and a slide rod. The base is fixedly connected to the top middle of the mounting seat, and the limiting shaft is fixedly connected to the top middle of the mounting seat. The lower end of the limiting shaft is rotatably connected to a rectangular plate, and the rectangular plate is located at the upper end of the mounting seat. Compared with the prior art, the advantages of this utility model are: the flange is clamped more stably and conveniently, and multiple holes can be drilled simultaneously on the flange, resulting in higher drilling efficiency.

[0004] Existing flange processing machine tools do not have a waste chip splash prevention function, so the waste chips generated during the flange processing process will splash out, and these splashes may directly harm the operator, such as splashing into the eyes, skin or inhaling into the respiratory tract, causing serious physical injury. The vertical flange processing machine tool in the above comparison case also lacks an anti-splash function. Therefore, the waste chips splashed during the production process not only affect the physical harm of the operator, but also require a lot of time to clean up, further affecting the production progress.

[0005] Therefore, it is necessary to invent a splash-proof flange processing machine tool to solve the above problems. Utility Model Content

[0006] The purpose of the present utility model is to provide a machine tool for processing splash-proof flanges. The flange is first placed on the claw plate. When preparing for processing, the second protective door in the first protective door on both sides of the front of the machine tool body is pulled out, and the second protective door is moved on the mounting frame through the track below. At the same time, the third protective door adopts the method of the second protective door and is also pulled out and moved outside the second protective door. This three-layer overlapping method is more convenient to operate. In addition, there are baffles around the entire machine tool body, so that when the flange is processed, it can block splashing waste chips, so as to solve the problem that the vertical flange processing machine tool in the comparative case in the above background technology lacks an anti-splash function, so that the splashing waste chips during the production process not only affect the physical harm of the operator, but also require a lot of time to clean up, further affecting the production progress.

[0007] In order to achieve the above-mentioned object, the present utility model provides the following technical solutions: a machine tool for processing anti-splash flanges, comprising a machine tool body, used for flange processing;

[0008] An anti-splash mechanism is installed in front of the machine tool body to prevent waste chips from splashing, the anti-splash mechanism includes a mounting frame, the mounting frame is installed in front of the machine tool body, rails are provided on both sides above the mounting frame, first protective doors are fixedly installed on both sides above the mounting frame, a second protective door is movably provided on one side of the first protective door, a third protective door is movably provided on one side of the second protective door, transparent windows are provided on the surfaces of the first protective door, the second protective door and the third protective door, a workbench is provided inside the machine tool body, claw plates are provided on both sides above the workbench, waste chutes are provided on both sides of the workbench, guide plates are provided inside the machine tool body, and a waste box is provided at the lower part of the interior of the machine tool body;

[0009] Cleaning assembly, installed on one side of the guide plate, used to clean waste chips;

[0010] The drive mechanism is installed on the front and rear sides of the machine tool body and is used to drive processing.

[0011] Preferably, a first limiting groove is provided above the first protective door, a limiting block is movably connected inside the first limiting groove, the limiting block is fixedly connected to the top of the second protective door, a sliding block is provided below the second protective door and the third protective door, and a second limiting groove is provided above the second protective door and the third protective door.

[0012] Preferably, the second protective door and the third protective door are slidably connected on the mounting frame via sliding blocks respectively, and the limiting blocks above the second protective door and the third protective door slide in a limited manner with the first limiting groove and the second limiting groove.

[0013] Preferably, the cleaning assembly includes a servo motor, which is installed on the rear side of the machine tool body. The output end of the servo motor is fixedly connected to a first screw rod, and the external movability of the first screw rod is connected to a moving block. A connecting rod is fixedly installed on one side of the moving block, and a scraper is provided under the connecting rod.

[0014] Preferably, the driving mechanism includes a fixed frame, which is installed on the front and rear sides of the machine tool body, an electric slide rail is provided above the fixed frame, the external movably connected to the electric slide rail is connected to an electric slider, a support frame is fixedly installed above the electric slider, a driving motor is provided on one side of the support frame, the output end of the driving motor is fixedly connected to a second screw rod, and the external movably connected to the second screw rod is connected to a processing head assembly.

[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0016] 1. The setting of the machine tool body and the anti-splash mechanism can play a protective role and also prevent waste chips from splashing out and causing physical harm to the operator. By first placing the flange on the claw plate, when preparing for processing, the second protective door in the first protective door on both sides of the front of the machine tool body is pulled out, and the second protective door moves on the mounting frame through the track below. At the same time, the third protective door adopts the method of the second protective door and is also pulled out and moved outside the second protective door. This three-layer overlapping method is more convenient to operate. In addition, there are baffles around the entire machine tool body, which can prevent flying waste chips when the flange is processed;

[0017] 2. The setting of the cleaning component and the waste box makes it convenient for the staff to clean the waste chips. When processing on the workbench through the flange, the waste chips will fall into the guide plate inside the machine tool body along the waste trough. Then, by turning on the servo motor switch, the first screw is driven to rotate. The rotation of the first screw drives the external moving block, connecting rod and scraper to move on the guide plate, and the waste chips on the guide plate are swept into the waste box for unified collection and treatment, which makes it convenient for the operator to clean the waste chips. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the workbench structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the anti-splash mechanism structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the second protective door and the third protective door of the utility model;

[0023] Figure 5 This is a schematic diagram of the cleaning component structure of the present utility model;

[0024] Figure 6 This is a schematic diagram of the driving mechanism structure of the utility model.

[0025] Description of reference numerals:

[0026] 1. Machine tool body; 2. Workbench; 3. Claw plate; 4. Waste trough; 5. Anti-splash mechanism; 501. Mounting frame; 502. Track; 503. First protective door; 504. First limiting groove; 505. Limit block; 506. Second protective door; 507. Sliding block; 508. Second limiting groove; 509. Third protective door; 510. Transparent window; 6. Guide plate; 7. Cleaning assembly; 701. Servo motor; 702. First screw rod; 703. Moving block; 704. Connecting rod; 705. Scraper; 8. Waste box; 9. Driving mechanism; 901. Fixed frame; 902. Electric slide rail; 903. Electric slider; 904. Support frame; 905. Driving motor; 906. Second screw rod; 907. Processing head assembly. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0028] The utility model provides Figure 1-6 The machine tool for processing anti-splash flanges shown includes a machine tool body 1 for processing flanges;

[0029] An anti-splash mechanism 5 is installed in front of the machine tool body 1 to prevent waste chips from splashing. The anti-splash mechanism 5 includes a mounting frame 501, which is installed in front of the machine tool body 1. Tracks 502 are provided on both sides of the upper part of the mounting frame 501. First protective doors 503 are fixedly installed on both sides of the upper part of the mounting frame 501. A second protective door 506 is movably provided on one side of the first protective door 503. A third protective door 509 is movably provided on one side of the second protective door 506. Transparent windows 510 are provided on the surfaces of the first protective door 503, the second protective door 506 and the third protective door 509. A workbench 2 is provided inside the machine tool body 1, claw plates 3 are provided on both sides of the upper part of the workbench 2, waste troughs 4 are provided on both sides of the workbench 2, a guide plate 6 is provided inside the machine tool body 1, and a waste box 8 is provided at the lower part of the interior of the machine tool body 1.

[0030] A cleaning assembly 7 is mounted on one side of the guide plate 6 and is used to clean waste chips;

[0031] The driving mechanism 9 is installed on the front and rear sides of the machine tool body 1 and is used to drive the processing. The flange is first placed on the claw plate 3. When preparing for processing, the second protective door 506 in the first protective door 503 on both sides of the front of the machine tool body 1 is pulled out, and the second protective door 506 moves on the mounting frame 501 through the track 502 below. At the same time, the third protective door 509 adopts the method of the second protective door 506 and is also pulled out and moved outside the second protective door 506. This three-layer overlapping method is more convenient to operate. In addition, there are baffles around the entire machine tool body 1, which can block flying waste chips when the flange is processed.

[0032] like Figure 3 and Figure 4 As shown, a first limiting groove 504 is provided above the first protective door 503, and a limiting block 505 is movably connected inside the first limiting groove 504. The limiting block 505 is fixedly connected to the top of the second protective door 506, and a sliding block 507 is provided below the second protective door 506 and the third protective door 509. A second limiting groove 508 is provided above the second protective door 506 and the third protective door 509. The second protective door 506 and the third protective door 509 are provided with a track 502 and a sliding block 507, so that the second protective door 506 and the third protective door 509 can be easily pulled apart outside the first protective door 503, thereby improving practicality.

[0033] like Figure 3 and Figure 4As shown, the second protective door 506 and the third protective door 509 are slidably connected on the mounting frame 501 through sliding blocks 507 respectively, and the limiting blocks 505 above the second protective door 506 and the third protective door 509 slide in a limited manner with the first limiting groove 504 and the second limiting groove 508. When the second protective door 506 is opened outside the first protective door 503, the limiting block 505 above the second protective door 506 slides in the first limiting groove 504 on the first protective door 503, thereby improving stability and firmness during movement.

[0034] like Figure 2 and Figure 5 As shown, the cleaning component 7 includes a servo motor 701, which is installed on the rear side of the machine tool body 1. The output end of the servo motor 701 is fixedly connected to the first screw rod 702, and the external movably connected to the first screw rod 702 is connected to the moving block 703. A connecting rod 704 is fixedly installed on one side of the moving block 703, and a scraper 705 is provided under the connecting rod 704. When processing on the workbench 2 through the flange, waste chips will fall into the guide plate 6 inside the machine tool body 1 along the waste trough 4, and then by turning on the servo motor 701 switch, the first screw rod 702 is driven to rotate, and the rotation of the first screw rod 702 drives the external moving block 703, the connecting rod 704 and the scraper 705 to move on the guide plate 6, and the waste chips on the guide plate 6 are cleaned into the waste box 8 for unified collection and treatment, which is convenient for the operator to clean the waste chips.

[0035] like Figure 1 and Figure 6 As shown, the driving mechanism 9 includes a fixed frame 901, which is installed on the front and rear sides of the machine tool body 1. An electric slide rail 902 is arranged above the fixed frame 901, and the external movably connected to the electric slider 903 is provided. A support frame 904 is fixedly installed above the electric slider 903. A driving motor 905 is provided on one side of the support frame 904. The output end of the driving motor 905 is fixedly connected to the second screw rod 906, and the external movably connected to the processing head assembly 907 of the second screw rod 906. By turning on the switch of the electric slide rail 902, the external electric slider 903, the support frame 904 and the processing head assembly 907 are driven to move back and forth, thereby facilitating the processing of the flange. At the same time, the switch of the driving motor 905 on one side of the support frame 904 is turned on to drive the second screw rod 906 to rotate, and the rotation of the second screw rod 906 drives the external processing head assembly 907 to move back and forth, thereby performing mobile processing on the flange.

[0036] The working principle of this utility model is as follows: first, the external power supply is turned on, and then the flange is placed in the two sets of claw disks 3 on the workbench 2, and then the claw disk 3 switch is turned on to clamp the flange. Before the flange begins to be processed, the third protective door 509 is pulled to drive the second protective door 506 to move and open outside the first protective door 503, and the sliding block 507 and the track 502 under the second protective door 506 and the third protective door 509 can be smoothly unfolded. When the anti-splash mechanism 5 on both sides is unfolded, the flange processing is started. By turning on the electric slide rail 902 switch, the external electric slider 903, the support frame 904 and the processing head assembly 907 are driven to move left and right, so that the processing head assembly 907 moves to the top of the flange and then the electric slide rail 902 switch is turned off, and then the drive motor 905 switch is turned on to drive the second screw rod 906 to rotate, and the rotation of the second screw rod 906 drives the external processing head assembly 907 to move back and forth. After moving to the flange processing angle, the drive motor 905 switch is turned off, and then the processing head assembly Part 907 begins to be machined on the flange. When the flange is machined, the waste chips generated during the machining process will splash out. The baffles and anti-splash mechanism 5 around the machine tool body 1 can effectively prevent the waste chips from splashing out, and the splashed waste chips fall into the waste troughs 4 on both sides of the workbench 2, and fall onto the guide plate 6 through the waste troughs 4. After the flange machining is completed, the second protective door 506 and the third protective door 509 are opened, and then the flange on the claw plate 3 is taken out. Then, the debris on the surface of the claw plate 3 is blown into the waste trough 4 through the air nozzle, and then the servo motor 701 switch is turned on to drive the first screw rod 702 to rotate. The rotation of the first screw rod 702 drives the external moving block 703, the connecting rod 704 and the scraper 705 to move on the guide plate 6, and the waste chips on the guide plate 6 are cleaned into the waste box 8 for unified collection and treatment. After cleaning, the servo motor 701 switch is turned off, the scraper 705 is moved to the initial position and finally the external power is cut off. In this way, the use process of the anti-splash flange machining machine tool is completed.

[0037] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A machine tool for processing splash-proof flanges, characterized by: The invention comprises a machine tool body (1) for flange processing; An anti-splash mechanism (5) is installed in front of the machine tool body (1) and is used to prevent waste chips from splashing. The anti-splash mechanism (5) includes a mounting frame (501). The mounting frame (501) is installed in front of the machine tool body (1). Tracks (502) are provided on both sides of the upper portion of the mounting frame (501). First protective doors (503) are fixedly installed on both sides of the upper portion of the mounting frame (501). A second protective door (506) is movably provided on one side of the first protective door (503). The second protective door (506) A third protective door (509) is movably provided on one side of the machine tool body (1), transparent windows (510) are provided on the surfaces of the first protective door (503), the second protective door (506) and the third protective door (509), a workbench (2) is provided inside the machine tool body (1), claw plates (3) are provided on both sides above the workbench (2), waste troughs (4) are provided on both sides of the workbench (2), a guide plate (6) is provided inside the machine tool body (1), and a waste box (8) is provided at the lower part of the machine tool body (1); A cleaning assembly (7) is mounted on one side of the guide plate (6) and is used to clean waste chips; A driving mechanism (9) is installed on the front and rear sides of the machine tool body (1) and is used for driving the processing.

2. The machine tool for processing splash-proof flanges according to claim 1, characterized in that: A first limiting groove (504) is provided above the first protective door (503), a limiting block (505) is movably connected inside the first limiting groove (504), the limiting block (505) is fixedly connected to the top of the second protective door (506), a sliding block (507) is provided below the second protective door (506) and the third protective door (509), and a second limiting groove (508) is provided above the second protective door (506) and the third protective door (509).

3. The machine tool for processing splash-proof flanges according to claim 1, characterized in that: The second protective door (506) and the third protective door (509) are respectively slidably connected on the mounting frame (501) via sliding blocks (507), and the limiting blocks (505) above the second protective door (506) and the third protective door (509) are limitedly slidable with the first limiting groove (504) and the second limiting groove (508).

4. The machine tool for processing splash-proof flanges according to claim 1, characterized in that: The cleaning assembly (7) comprises a servo motor (701), which is mounted on one side of the rear of the machine tool body (1); an output end of the servo motor (701) is fixedly connected to a first screw rod (702); an external movably connected portion of the first screw rod (702) is connected to a moving block (703); a connecting rod (704) is fixedly mounted on one side of the moving block (703); and a scraper (705) is provided below the connecting rod (704).

5. The machine tool for processing splash-proof flanges according to claim 1, characterized in that: The driving mechanism (9) comprises a fixed frame (901), the fixed frame (901) being mounted on the front and rear sides of the machine tool body (1), an electric slide rail (902) being arranged above the fixed frame (901), an electric slider (903) being movably connected to the outside of the electric slide rail (902), a support frame (904) being fixedly mounted above the electric slider (903), a driving motor (905) being arranged on one side of the support frame (904), an output end of the driving motor (905) being fixedly connected to a second screw rod (906), and an external movably connected to a processing head assembly (907).

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