Artificial board pre-pressing machine capable of preventing deviation and clamping

By designing an artificial board pre-pressing machine with anti-deviation clamping, using a thickness-fixing cylinder and a driving telescopic rod to adjust the gap, and combining infrared sensors and PLC controllers, the problems of deviation and cracking during the pre-pressing process of artificial boards are solved, achieving efficient production and high-quality board products.

CN223314161UActive Publication Date: 2025-09-09HONG WEI WOODEN PROD (RENHUA) CO LTD
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Patent Information

Application Number
CN202422282711.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-09
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

Artificial boards are prone to deviation during the pre-pressing process, affecting subsequent processes and board quality.

Method used

A pre-pressing machine for artificial boards with anti-deviation clamping is designed. The gap between the upper and lower support frames is adjusted by a thickness-fixing cylinder and a driving telescopic rod. Combined with an infrared sensor and a PLC controller, precise pre-pressing and air discharge of the artificial boards are achieved to avoid deviation and cracks.

Benefits of technology

It improves the production speed of the production line and the quality of the finished slabs, reduces the occurrence of cracks on the board surface, and ensures the flatness and stability of the artificial board.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of artificial board prepressing, in particular to an artificial board prepressing machine capable of preventing deviation and clamping, which comprises a lower support frame. Four supporting legs are arranged at the bottom of a lower supporting frame in a rectangular shape, an upper supporting frame is arranged above the lower supporting frame, four fixed-thickness oil cylinders are symmetrically arranged on the front side and the rear side of the upper supporting frame in a rectangular shape, and four driving telescopic rods are symmetrically arranged on the front side and the rear side of the lower supporting frame in a rectangular shape and correspond to the fixed-thickness oil cylinders. The top end of the driving telescopic rod is connected with the output end of the fixed-thickness oil cylinder; the surface of a pre-pressed artificial board blank is smooth, air in the board blank can be emptied, and the production speed of a whole production line can be increased; and plate surface cracks caused by reverse spraying when the plate blank enters a pressing machine are reduced, and the quality of finished plate blank products is influenced.
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Description

Technical Field

[0001] The utility model relates to the field of artificial board pre-pressing, in particular to an artificial board pre-pressing machine capable of preventing deviation and clamping. Background Art

[0002] The pre-pressing machine is an auxiliary machine of the particleboard production line. It is a mechanical equipment for preliminary bonding before gluing in order to shorten the hot pressing cycle and improve the quality of the board during the production process. When the pre-pressing machine is performing the pre-pressing operation, since the artificial boards are filled with air and shavings, the artificial boards are affected by the internal shavings and air when they are pressed, which will cause the artificial boards to deflect, thereby affecting the subsequent process. Therefore, in order to solve the problem that artificial boards are prone to deflection during the pre-pressing process, a pre-pressing machine for artificial boards with anti-deflection clamping is proposed. Utility Model Content

[0003] The purpose of the utility model is to provide a pre-pressing machine for artificial boards capable of preventing deviation and clamping, so as to solve the problem in the background art that artificial boards are prone to deviation during the pre-pressing process.

[0004] The technical solution of the utility model is: an artificial board pre-pressing machine with anti-deviation clamping, comprising a lower support frame; the bottom of the lower support frame is rectangular and is provided with four supporting feet, an upper support frame is provided above the lower support frame, and the front and rear sides of the upper support frame are rectangular and symmetrically provided with four thickness-setting cylinders, and the front and rear sides of the lower support frame are rectangular and symmetrically provided with four driving telescopic rods corresponding to the positions of the thickness-setting cylinders, the top of the driving telescopic rod is connected to the output end of the thickness-setting cylinder, the artificial board is fed from the feed port of the pre-pressing machine, the thickness-setting cylinder is started to provide an upward and downward driving force, and the output end of the thickness-setting cylinder drives the upper support frame to move up and down in the vertical direction by driving the telescopic rod to adjust the distance between the upper support frame and the lower support frame. The gap between the upper and lower support frames is set, and the pre-pressing thickness is set to pre-press the artificial boards in between. The surface of the artificial board slabs pre-pressed by the pre-pressing machine is smooth, and the air inside the slabs can be exhausted, which helps to increase the production speed of the entire production line; reduce the back-spray when the slabs enter the press and cause cracks on the board surface, affecting the quality of the finished slabs; since the thickness cylinder of the pre-pressing machine can adjust the gap between the upper and lower support frames, the pre-pressing pressure can be adjusted to avoid excessive pressure causing the artificial board to be offset, and to avoid insufficient pressure causing the pressing force to be insufficient.

[0005] Preferably, an infrared sensor is provided on the left side of the upper support frame, and a driving pulley body is provided on the right side of the lower support frame and the inner part of the upper support frame. A number of lower pressure rollers are provided at equal intervals on both sides of the lower support frame corresponding to the driving pulley body, and a number of upper pressure rollers are provided at equal intervals on both sides of the upper support frame corresponding to the driving pulley body. The model of the infrared sensor is CTL-SF75-C3. When an artificial board enters the middle of the upper support frame and the lower support frame, the infrared sensor detects the object and transmits the detected data to an external PLC controller. The PLC controller controls the start-up of the shavings recovery device body, the belt blowing device body and the driving pulley body.

[0006] Preferably, a mesh belt tensioning device body is provided on the top left side of the upper support frame, and a mesh belt part is installed on the outer side of the upper support frame, the mesh belt tensioning device body and the upper pressure roller. The driving pulley body on the upper support frame drives the mesh belt part to rotate, and the mesh belt part drives the upper pressure roller to rotate passively when rotating. The artificial board is driven to move toward the discharge port through the mesh belt part and the driving pulley body on the lower support frame, and the artificial board drives the lower pressure roller to rotate passively when moving toward the discharge port.

[0007] Preferably, a belt blowing device body is provided on the top right side of the upper support frame at a position corresponding to the mesh belt part, a shavings recovery device body is provided on the top right side of the upper support frame at a position corresponding to the belt blowing device body, and a protective shell is provided on the right side of the back side of the upper support frame. When the artificial board moves toward the discharge port, the air and shavings debris inside it will be squeezed out, and the shavings debris will stick to the mesh belt part and the artificial board. The belt blowing device body cleans the shavings debris on the mesh belt part, so that it detaches from the mesh belt part and falls into the interior of the shavings recovery device body for recovery.

[0008] Preferably, a limiting pulley is provided at the middle bottom of the rear side surface of the upper support frame, and a pulley guide rail is provided at the middle top of the rear side surface of the lower support frame. The limiting pulley is stuck in the inside of the pulley guide rail, and two limiting telescopic rods are symmetrically provided on the left and right sides of the rear side of the lower support frame. The top end of the limiting telescopic rod is connected to the rear side surface of the upper support frame. When the upper support frame moves up and down, the limiting pulley slides up and down in the pulley guide rail, and the limiting telescopic rod follows the upper support frame to perform telescopic operations. The position of the upper support frame moving up and down is limited by the pulley guide rail and the limiting telescopic rod to maintain the stability of the upper support frame when moving.

[0009] Beneficial effects of the utility model:

[0010] The artificial board is fed through the feed port of the pre-pressing machine, and the thickness-fixing oil cylinder is started to provide an upward and downward telescopic driving force. The output end of the thickness-fixing oil cylinder drives the upper support frame to move up and down in the vertical direction by driving the telescopic rod to adjust the gap between the upper support frame and the lower support frame. When the artificial board passes through, the thickness-fixing oil cylinder is started to drive the upper support frame to move downward, adjust the gap between it and the lower support frame, and set the pre-pressing thickness, so as to pre-press the artificial board in between. The surface of the artificial board slab pre-pressed by the pre-pressing machine is flat, and the air inside the slab can be exhausted, which helps to increase the production speed of the entire production line; reduce the back spray when the slab enters the press and cause cracks on the board surface, affecting the quality of the finished slab; since the thickness-fixing oil cylinder of the pre-pressing machine can adjust the gap between the upper support frame and the lower support frame, the pre-pressing pressure can be adjusted to avoid excessive pressure causing force deviation of the artificial board, and to avoid insufficient pressure causing insufficient pressure on the pressing plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 Shown is a schematic diagram of the front planar structure of a wood-based panel pre-pressing machine capable of preventing deviation and clamping according to the present invention;

[0012] Figure 2 Shown is a schematic diagram of the back plane structure of an artificial board pre-pressing machine with anti-deviating clamping according to the present invention.

[0013] Explanation of the accompanying drawings: 1. Infrared sensor; 2. Mesh belt tensioning device body; 3. Upper support frame; 4. Mesh belt member; 5. Shavings recovery device body; 6. Belt blowing device body; 7. Protective shell; 8. Limiting pulley; 9. Pulley guide rail; 10. Limiting telescopic rod; 11. Thickness-fixing cylinder; 12. Driving telescopic rod; 13. Lower support frame; 14. Support foot; 15. Lower pressure roller; 16. Driving pulley body; 17. Upper pressure roller. DETAILED DESCRIPTION

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0015] See also Figure 1-Figure 2The present invention provides an embodiment of a pre-pressing machine for artificial boards that can prevent offset clamping. In this embodiment, the bottom of the lower support frame 13 is rectangular and is provided with four supporting feet 14. The upper support frame 3 is provided above the lower support frame 13. The front and rear sides of the upper support frame 3 are rectangular and symmetrically provided with four thickness-setting oil cylinders 11. The front and rear sides of the lower support frame 13 are rectangular and symmetrically provided with four driving telescopic rods 12 corresponding to the positions of the thickness-setting oil cylinders 11. The top of the driving telescopic rod 12 is connected to the output end of the thickness-setting oil cylinder 11. The left side of the upper support frame 3 is provided with an infrared sensor 1. The right side of the lower support frame 13 and the upper support frame 3 are both provided with a driving pulley body 16. The interior of the lower support frame 13 is provided with a number of lower pressure rollers 15 at equal intervals on both sides of the driving pulley body 16. The interior of the upper support frame 3 is provided with a number of upper pressure rollers 17 at equal intervals on both sides of the driving pulley body 16. The top left side of the upper support frame 3 is provided with a mesh belt tensioning device body 2. The upper support frame 3, the mesh belt tensioning device body 2 and The outer side of the upper pressure roller 17 is provided with a mesh belt 4, a limited pulley 8 is provided at the middle bottom of the rear side of the upper support frame 3, a pulley guide rail 9 is provided at the middle top of the rear side of the lower support frame 13, the limited pulley 8 is stuck in the interior of the pulley guide rail 9, and two limited telescopic rods 10 are symmetrically provided on the left and right sides of the rear side of the lower support frame 13. The top of the limited telescopic rod 10 is connected to the rear side of the upper support frame 3. The artificial board is fed from the feed port of this pre-pressing machine, and the thickness cylinder 11 is started to provide an upward and downward telescopic driving force. The output end of the cylinder 11 drives the upper support frame 3 to move up and down in the vertical direction by driving the telescopic rod 12 to adjust the gap between the upper support frame 3 and the lower support frame 13. When the artificial board passes through, the thickness-setting oil cylinder 11 starts to work and drives the upper support frame 3 to move downward, adjusts the gap between it and the lower support frame 13, and sets the pre-pressing thickness, thereby pre-pressing the artificial board in between. The surface of the artificial board slab pre-pressed by the pre-pressing machine is flat, and the air inside the slab can be emptied, which helps to improve the production speed of the entire production line.To reduce the cracks on the board surface caused by the back spray when the slab enters the press, which affects the quality of the finished slab, when the upper support frame 3 moves up and down, the limiting pulley 8 slides up and down in the pulley guide rail 9, and the limiting telescopic rod 10 follows the upper support frame 3 to perform telescopic operations, and the upper and lower moving positions of the upper support frame 3 are limited by the pulley guide rail 9 and the limiting telescopic rod 10 to maintain the stability of the upper support frame 3 when moving. After the pre-pressing thickness of the artificial board is adjusted, the artificial board is inserted between the upper support frame 3 and the lower support frame 13. When an artificial board enters the upper support frame 3 and the lower support frame 13, At the middle of the movement, infrared sensor 1 (model CTL-SF75-C3) detects the object and transmits the detected data to an external PLC controller. The PLC controller then activates the shavings recovery device 5, the belt purge device 6, and the drive pulley 16. The drive pulley 16 on the upper support frame 3 rotates the mesh belt 4. The rotation of the mesh belt 4 drives the upper pressing roller 17 to rotate passively. The mesh belt 4 and the drive pulley 16 on the lower support frame 13 drive the wood-based panel out, completing the pre-pressing of the wood-based panel.

[0016] When the upper support frame 3 is moved up and down, the limit pulley 8 slides up and down in the pulley guide rail 9, and the limit telescopic rod 10 follows the upper support frame 3 to perform telescopic operation. The upper support frame 3 is limited in position by the pulley guide rail 9 and the limit telescopic rod 10 to maintain the stability of the upper support frame 3 when it moves. After the pre-pressing thickness adjustment of the artificial board is completed, the artificial board is inserted between the upper support frame 3 and the lower support frame 13, and the thickness cylinder 11 is started to pre-press the artificial board blank it passes through according to the set thickness. The surface of the artificial board blank pre-pressed by the pre-pressing machine is flat, and the air inside the slab can be evacuated, which helps to improve the production speed of the entire production line; reduce the back spray when the slab enters the press and cause cracks on the board surface, affecting the quality of the slab finished product; when there is artificial board entering the upper support frame 3 When the mesh belt 4 is in the middle of the lower support frame 13, the infrared sensor 1 with model CTL-SF75-C3 detects the object and transmits the detected data to the external PLC controller. The PLC controller controls the wood shavings recovery device body 5, the belt blowing device body 6 and the driving pulley body 16 to start. The driving pulley body 16 on the upper support frame 3 drives the mesh belt 4 to rotate. When the mesh belt 4 rotates, the upper pressure roller 17 is driven to rotate passively. The artificial board is driven to move toward the discharge port through the mesh belt 4 and the driving pulley body 16 on the lower support frame 13. When the artificial board moves toward the discharge port, the lower pressure roller 15 is driven to rotate passively. At the same time, the air and wood shavings inside the artificial board will be squeezed out of the outside, and the wood shavings will stick to the mesh belt 4 and the artificial board. The belt blowing device body 6 cleans the wood shavings on the mesh belt 4, so that it separates from the mesh belt 4 and falls into the interior of the wood shavings recovery device body 5 for recovery. The artificial board after pre-pressing enters its interior.

Claims

1. A pre-pressing machine for artificial boards capable of preventing deviation and clamping, comprising a lower support frame (13); characterized in that: The bottom of the lower support frame (13) is rectangular and is provided with four supporting legs (14); an upper support frame (3) is provided above the lower support frame (13); four thickness-setting oil cylinders (11) are symmetrically provided on the front and rear sides of the upper support frame (3); four driving telescopic rods (12) are symmetrically provided on the front and rear sides of the lower support frame (13) at positions corresponding to the thickness-setting oil cylinders (11); and the top ends of the driving telescopic rods (12) are connected to the output ends of the thickness-setting oil cylinders (11).

2. The anti-deviation clamping artificial board pre-pressing machine according to claim 1, characterized in that: An infrared sensor (1) is provided on the left side of the upper support frame (3), a driving pulley body (16) is provided on the right side of the lower support frame (13) and the upper support frame (3), a plurality of lower pressure rollers (15) are provided at equal intervals on both sides of the lower support frame (13) corresponding to the driving pulley body (16), and a plurality of upper pressure rollers (17) are provided at equal intervals on both sides of the upper support frame (3) corresponding to the driving pulley body (16).

3. The anti-deviation clamping artificial board pre-pressing machine according to claim 2, characterized in that: A mesh belt tensioning device body (2) is provided on the left side of the top of the upper support frame (3), and a mesh belt member (4) is sleeved on the outer sides of the upper support frame (3), the mesh belt tensioning device body (2) and the upper pressure roller (17).

4. The anti-deviation clamping artificial board pre-pressing machine according to claim 3, characterized in that: A belt blowing device body (6) is provided on the right side of the top of the upper support frame (3) at a position corresponding to the mesh belt member (4); a shavings recovery device body (5) is provided on the right side of the top of the upper support frame (3) at a position corresponding to the belt blowing device body (6); and a protective shell (7) is provided on the right side of the back of the upper support frame (3).

5. The artificial board pre-pressing machine capable of preventing deviation and clamping according to claim 4, characterized in that: A limiting pulley (8) is provided at the middle bottom of the rear side of the upper support frame (3), a pulley guide rail (9) is provided at the middle top of the rear side of the lower support frame (13), the limiting pulley (8) is clamped into the interior of the pulley guide rail (9), and two limiting telescopic rods (10) are symmetrically provided on the left and right sides of the rear side of the lower support frame (13), and the top ends of the limiting telescopic rods (10) are connected to the rear side of the upper support frame (3).