Positioning table compatible with back injection and bottom cylinder injection
By designing a positioning table that is compatible with back injection and bottom tank injection, and utilizing the coordinated work of rollers, connecting rods and belts, the problem of unstable positioning of foaming molds of different models is solved, the automatic filling of foaming molds is realized, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202521574027.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2035-07-28
AI Technical Summary
When faced with different types of foaming molds, the existing automated production line is unable to effectively and stably locate the center of gravity of the foaming mold, resulting in unstable grasping by the robotic arm, affecting production efficiency and product quality.
A positioning table that is compatible with back injection and bottom tank injection is designed. Through the coordinated work of rollers, connecting rods, belts and robotic arms, stable positioning of foaming molds of different specifications and automatic filling of foaming liquid are achieved.
It improves the picking stability of the robotic arm, adapts to foaming molds of different specifications, realizes the automation of the foaming liquid filling process of the foaming mold, optimizes the production product quality and improves the factory production efficiency.
Smart Images

Figure CN223314319U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of positioning platforms, in particular to a positioning platform compatible with back filling and bottom cylinder filling. Background Art
[0002] Polyurethane foam (PU foam) is a polymer product made by a chemical reaction between isocyanate and polyol in the presence of additives, which generates gas and expands to form a fixed shape. It is widely used in furniture, automobiles, insulation, packaging and other fields. Its production process requires strict control of raw material ratios, reaction conditions and molding technology.
[0003] Most factories on the market use manual labor to add foaming liquid into the foaming mold. The common forms of the filling port of the foaming mold are "back filling" and "bottom tank filling". The foaming mold is transported by a roller conveyor belt. This method relies on manual labor and depends on the individual's technical level in terms of production efficiency and foaming quality. In order to adapt to the development trend, our factory has introduced an automated production line for foaming mold transportation and filling with foaming liquid to improve the factory's production efficiency and optimize the quality of production products. The existing automated production line for filling foaming liquid uses a conveyor belt to transport foaming liquid. The mold is brought to a fixed location and picked up by a robotic arm and transferred to a filling station for filling with foaming liquid; centering adjustment components are arranged on both sides of the conveyor belt to adjust its position so that the foaming mold is centered and aligned, making it easier for the robotic arm (negative pressure suction cup robotic arm) to pick up the mold. However, when the foaming mold models are different, the center of gravity of the foaming mold is located at a different position, and the centering method cannot make the center of gravity of the foaming mold located at the optimal picking point of the robotic arm, resulting in poor stability when the robotic arm transfers the foaming mold. For this purpose, a positioning table compatible with back injection and bottom tank injection is provided. Utility Model Content
[0004] The purpose of the utility model is to provide a positioning platform that is compatible with back filling and bottom tank filling, so as to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a positioning platform compatible with back filling and bottom cylinder filling, including a base, a first mounting frame fixedly connected to the top of the base, a second mounting frame slidingly arranged on the inner side of the first mounting frame in the vertical direction, mounting side plates fixedly connected to both sides of the top of the first mounting frame, a plurality of synchronous rollers rotatably arranged between the two mounting side plates, a main baffle fixedly connected to one side of the first mounting frame, two connecting rods close to or away from each other are arranged on the top of the first mounting frame, a plurality of side baffles are fixedly connected to the connecting rods, a plurality of side baffles are interspersed between a plurality of rollers, and a plurality of synchronously moving belts are interspersed between a plurality of rollers are arranged on the second mounting frame.
[0006] Furthermore, a first sprocket is fixedly sleeved on one end of the drum, a second sprocket is rotatably provided on both ends of the mounting side plate, a first chain is provided on the outer sleeve of the two second sprockets, and the first chain is meshed with the first sprocket for transmission.
[0007] Furthermore, two symmetrically arranged sliders are provided at the bottom of the two connecting rods, and a bidirectional threaded screw is also provided. Both ends of the bidirectional threaded screw are rotatably set on the first mounting bracket through bearings. A slider is threadedly connected to the two sections of thread provided at both ends of the bidirectional threaded screw. A guide rail is fixedly connected to the top of the first mounting bracket, and the bottom of the slider is slidably set on the guide rail.
[0008] Furthermore, a rotating shaft is rotatably provided on the second mounting frame, a plurality of pulleys are provided on the rotating shaft, a plurality of belt racks are fixedly connected to the second mounting frame, and the belts are wound around the belt racks and the corresponding pulleys.
[0009] Furthermore, a first motor is mounted on the second mounting frame, and an output end of the first motor is connected to the rotating shaft via a second chain transmission.
[0010] Furthermore, a second motor is installed on the side of the first mounting frame, and the output end of the second motor is fixedly connected to a bidirectional threaded screw rod, and the two bidirectional threaded screw rods are connected through a third chain transmission.
[0011] Furthermore, a third sprocket rotatably mounted on a mounting side plate is mounted on the lower side of the first chain. The third sprocket is connected to the mounting side plate via a bearing, and the third sprocket is meshed with the first chain for transmission.
[0012] Furthermore, the inner sides of the main baffle and the side baffle are fixedly connected with silicone rubber pads.
[0013] In the above technical solution, the positioning platform provided by the present invention, which is compatible with back filling and bottom tank filling, has the following beneficial effects:
[0014] The utility model transmits the foaming mold to one side of the mold against the main baffle through a plurality of rollers, and then squeezes the foaming mold toward the middle and positions it through a plurality of side baffles arranged on two mutually close connecting rods, and finally the robotic arm picks it up from the fixed position. At the same time, the position of the foaming mold can be further adjusted through a plurality of belts, so that the center of gravity of foaming molds of different specifications is located at the picking point of the robotic arm, which makes the robotic arm more stable in picking up and is suitable for use with foaming molds of different specifications, laying the foundation for realizing automation of the process of filling foaming liquid into the foaming mold, and playing a role in optimizing the quality of production products and improving the production efficiency of the factory.
[0015] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
[0016] This application document provides an overview of various implementations or examples of the technology described in this disclosure, and is not a comprehensive disclosure of the full scope or all features of the disclosed technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0018] Figure 1 A schematic diagram of the first perspective structure provided by an embodiment of the utility model;
[0019] Figure 2 A schematic diagram of a second viewing angle structure provided by an embodiment of the present utility model;
[0020] Figure 3 A schematic diagram of the structure from a third perspective provided by an embodiment of the present utility model;
[0021] Figure 4 A schematic diagram of the internal structure provided by an embodiment of the utility model;
[0022] Figure 5 The structure provided by the embodiment of the present invention Figure 1 Enlarged view of point A in the middle;
[0023] Figure 6 The embodiment of the present invention provides Figure 4 Enlarged view of point B in the middle;
[0024] Figure 7 The embodiment of the present invention provides Figure 3 Enlarged view of point C in the middle;
[0025] Figure 8 The embodiment of the present invention provides Figure 3 Enlarged view of point E in the middle;
[0026] Figure 9 The embodiment of the present invention provides Figure 4 Enlarged view of point D in the middle.
[0027] Description of reference numerals:
[0028] 1. Base; 2. First mounting frame; 21. Roller; 211. First sprocket; 22. Mounting side plate; 23. First chain; 24. Second sprocket; 25. Third sprocket; 3. Second mounting frame; 31. Belt; 32. Belt frame; 33. Rotating shaft; 34. Pulley; 35. Second chain; 36. First motor; 4. Main baffle; 51. Second motor; 52. Connecting rod; 521. Side baffle; 53. Slider; 54. Bidirectional threaded screw; 55. Guide rail; 56. Third chain. DETAILED DESCRIPTION
[0029] To make the purpose, technical solutions, and advantages of the embodiments of the present disclosure more clear, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.
[0030] See also Figures 1-9 A positioning platform compatible with back filling and bottom cylinder filling includes a base 1, a first mounting frame 2 is fixedly connected to the top of the base 1, a second mounting frame 3 is slidably arranged on the inner side of the first mounting frame 2 in the vertical direction, mounting side plates 22 are fixedly connected to both sides of the top of the first mounting frame 2, a number of synchronous rollers 21 are rotatably arranged between the two mounting side plates 22, a main baffle 4 is fixedly connected to one side of the first mounting frame 2, two connecting rods 52 that are close to or away from each other are arranged on the top of the first mounting frame 2, a number of side baffles 521 are fixedly connected to the connecting rod 52, the main baffle 4 and the inner sides of the side baffles 521 are fixedly connected with silicone rubber pads, a number of side baffles 521 are interspersed between the number of rollers 21, and a number of synchronously moving belts 31 that are interspersed between the number of rollers 21 are provided on the second mounting frame 3.
[0031] Specifically, the utility model uses a plurality of rollers 21 to convey the foaming mold to one side of the mold against the main baffle 4, and then squeezes the foaming mold toward the middle and positions it through a plurality of side baffles 521 provided on two mutually close connecting rods 52, and finally the robot arm picks it up from the fixed position. At the same time, the position of the foaming mold can be further adjusted by a plurality of belts 31, so that the center of gravity of foaming molds of different specifications is located at the picking point of the robot arm, making the robot arm more stable in picking up, and suitable for the use of foaming molds of different specifications, laying the foundation for the automation of the process of filling the foaming liquid into the foaming mold, and playing a role in optimizing the quality of production products and improving the production efficiency of the factory.
[0032] Furthermore, a first sprocket 211 is fixedly sleeved on one end of the drum 21, and a second sprocket 24 is rotatably provided at both ends of the mounting side plate 22. The two second sprockets 24 are outer-mounted with a first chain 23, and the first chain 23 is engaged with the first sprocket 211 for transmission.
[0033] Specifically, the two mounting side plates 22 are respectively fixedly connected to the top of the first mounting frame 2, and a number of rollers 21 are arranged between the two. One end of the roller 21 is connected to one of the mounting side plates 22 through a bearing, and the other end is fixedly sleeved with a first sprocket 211, and the end is also connected to the other mounting side plate 22 through a bearing. The two second sprockets 24 are mounted on the mounting side plates 22 through bearings, and the two second sprockets 24 are respectively located at the two ends of the inner side of the mounting side plates 22. The two second sprockets 24 are externally meshed with the first chain 23, and the first sprocket 211 is located on the upper side of the first chain 23, and several rollers 21 are engaged with the first chain 23 through the first sprocket 211. A driving source for driving the first chain 23 to move is installed on the outside of one side of the mounting side plate 22, so as to realize the synchronous rotation of multiple rollers 21. A third sprocket 25 rotatably set on the mounting side plate 22 is installed on the lower side of the first chain 23. The third sprocket 25 is also connected to the mounting side plate 22 through a bearing. The third sprocket 25 is engaged with the first chain 23 for transmission, which plays the role of tensioning the first chain 23 and improving the transmission stability of the first chain 23.
[0034] Furthermore, two symmetrically arranged sliders 53 are provided at the bottom of the two connecting rods 52, and also include a bidirectional threaded screw 54. Both ends of the bidirectional threaded screw 54 are rotatably set on the first mounting frame 2 through bearings, and the two sections of threads set at both ends of the bidirectional threaded screw 54 are threadedly connected to a slider 53. A guide rail 55 is fixedly connected to the top of the first mounting frame 2, and the bottom of the slider 53 is slidably set on the guide rail 55. A second motor 51 is installed on the side of the first mounting frame 2, and the output end of the second motor 51 is fixedly connected to the bidirectional threaded screw 54. The two bidirectional threaded screws 54 are connected by a third chain 56 for transmission.
[0035] Specifically, the axis of the bidirectional threaded screw 54 is arranged in the same direction as the axis of the drum 21. Two bidirectional threaded screws 54 are arranged on the top of the first mounting frame 2 for rotation, and both ends are connected to the first mounting frame 2 through bearings. The bidirectional threaded screw 54 is located below the drum 21. The threads opened on both ends of the bidirectional threaded screw 54 are in opposite directions and are respectively threadedly connected to a slider 53. The top of the slider 53 is connected to a connecting rod 52 through a vertical rod. The two sliders 53 on one side are connected by the connecting rod 52. The top of the connecting rod 52 is fixed. It is connected with four side baffles 521, and the four side baffles 521 are interspersed between the rollers 21; the bidirectional threaded screw 54 is fixedly sleeved with a sprocket, and the sprockets of the two bidirectional threaded screws 54 are connected by a third chain 56. The bidirectional threaded screw 54 is driven to rotate by the second motor 51. Under the action of the third chain 56, the two bidirectional threaded screws 54 rotate synchronously, and then the slider 53 slides along the guide rail 55, so that the two connecting rods 52 move away from or approach each other, and then the foaming mold is clamped and positioned in the middle by the four side baffles 521.
[0036] In the present invention, the second motor 51 and the first motor 36 are both servo motors.
[0037] Furthermore, a rotating shaft 33 is rotatably provided on the second mounting frame 3, and a plurality of pulleys 34 are provided on the rotating shaft 33. A plurality of belt racks 32 are fixedly connected to the second mounting frame 3, and the belt 31 is wound around the belt rack 32 and the corresponding pulleys 34. A first motor 36 is installed on the second mounting frame 3, and the output end of the first motor 36 is connected to the rotating shaft 33 through a second chain 35.
[0038] Specifically, the pulley 34 is fixedly sleeved on the rotating shaft 33, and a cylinder is provided below the second mounting frame 3 to drive the second mounting frame 3 to move in the vertical direction, and is equipped with a matching guide rod to ensure the stability of the second mounting frame 3 during movement. The belt frame 32 is a supporting frame structure for the belt 31, and a sprocket is fixedly sleeved on the outside of the output shaft of the first motor 36, and a sprocket is fixedly sleeved on the outside of the rotating shaft 33. The two sprockets are engaged with a second chain 35, and the rotating shaft 33 is driven to rotate by the first motor 36 to realize synchronous transmission of multiple belts 31. When the position of the foaming mold needs to be adjusted, the height of the second mounting frame 3 is lifted by the cylinder, so that the four belts 31 lift the foaming mold, and the first motor 36 is started, so that the first motor 36 drives the four belts 31 to transmit synchronously, and then adjust the position of the foaming mold.
[0039] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A positioning platform compatible with back filling and bottom tank filling, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a first mounting frame (2), a second mounting frame (3) is slidably arranged on the inner side of the first mounting frame (2) in a vertical direction, mounting side plates (22) are fixedly connected to both sides of the top of the first mounting frame (2), a plurality of synchronous rollers (21) are rotatably arranged between the two mounting side plates (22), a main baffle (4) is fixedly connected to one side of the first mounting frame (2), two connecting rods (52) that are close to or away from each other are arranged on the top of the first mounting frame (2), a plurality of side baffles (521) are fixedly connected to the connecting rods (52), and the plurality of side baffles (521) are inserted between the plurality of rollers (21), and a plurality of synchronously moving belts (31) are inserted between the plurality of rollers (21) are arranged on the second mounting frame (3).
2. The positioning table compatible with back filling and bottom tank filling according to claim 1, characterized in that: A first sprocket (211) is fixedly sleeved on one end of the roller (21), and a second sprocket (24) is rotatably provided on both ends of the mounting side plate (22). A first chain (23) is provided on the outer sleeve of the two second sprockets (24), and the first chain (23) is meshed with the first sprocket (211) for transmission.
3. The positioning table compatible with back filling and bottom tank filling according to claim 1, characterized in that: The bottoms of the two connecting rods (52) are each provided with two symmetrically arranged sliders (53), and also include a bidirectional threaded screw (54), both ends of the bidirectional threaded screw (54) are rotatably arranged on the first mounting frame (2) through bearings, and the two sections of threads provided at both ends of the bidirectional threaded screw (54) are threadedly connected to a slider (53), and the top of the first mounting frame (2) is fixedly connected with a guide rail (55), and the bottom of the slider (53) is slidably arranged on the guide rail (55).
4. The positioning table compatible with back filling and bottom tank filling according to claim 1, characterized in that: A rotating shaft (33) is rotatably provided on the second mounting frame (3), and a plurality of pulleys (34) are provided on the rotating shaft (33). A plurality of belt racks (32) are fixedly connected to the second mounting frame (3), and the belts (31) are wound around the belt racks (32) and the corresponding pulleys (34).
5. The positioning table compatible with back filling and bottom tank filling according to claim 4, characterized in that: A first motor (36) is mounted on the second mounting frame (3), and an output end of the first motor (36) is connected to the rotating shaft (33) via a second chain (35).
6. The positioning table compatible with back filling and bottom tank filling according to claim 3, characterized in that: A second motor (51) is mounted on the side of the first mounting frame (2); an output end of the second motor (51) is fixedly connected to a bidirectional threaded screw (54); and the two bidirectional threaded screws (54) are connected in transmission via a third chain (56).
7. The positioning table compatible with back filling and bottom tank filling according to claim 2, characterized in that: A third sprocket (25) rotatably mounted on the mounting side plate (22) is mounted on the lower side of the first chain (23); the third sprocket (25) is connected to the mounting side plate (22) via a bearing; and the third sprocket (25) is meshed with the first chain (23) for transmission.
8. The positioning table compatible with back filling and bottom tank filling according to claim 1, characterized in that: Silicone rubber pads are fixedly connected to the inner sides of the main baffle (4) and the side baffle (521).