Rotary workbench for packaging composite sodium disilicate

By designing a rotary workbench, the problem of low efficiency of traditional equipment was solved, and efficient packaging and subpackaging of composite sodium disilicate was achieved, which improved production efficiency and precision and reduced costs.

CN223315272UActive Publication Date: 2025-09-09LUOYANG QIHANG CHEM IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422588733.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-09
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

Traditional composite sodium disilicate packaging equipment is inefficient, relies on manual operation, cannot achieve continuous operation, and lacks high-precision measuring devices, resulting in increased production costs and material waste.

Method used

A rotary workbench is designed, which includes a support frame, a rotating disk, a transmission assembly, a driving cylinder, a measuring base and a feed hopper. The rotary motion achieves uniform distribution and efficient collection of materials, and is equipped with a high-precision sensor to monitor the material weight or volume in real time.

Benefits of technology

It improves production efficiency, reduces labor intensity, realizes efficient collection and distribution of materials, ensures uniform distribution and precise control of materials, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223315272U_ABST
    Figure CN223315272U_ABST
Patent Text Reader

Abstract

The rotary workbench comprises a supporting frame, a rotating disc is arranged on the supporting frame, a transmission assembly is arranged at the lower end of the rotating disc, a driving air cylinder is arranged on one side of the transmission assembly, and a round hole used for containing a material collecting box is formed in the rotating disc; a mounting support is arranged at the upper end of the supporting frame, a feeding hopper is mounted on the mounting support through a fastener, and the packaging and sub-packaging device is used for packaging and sub-packaging. The production efficiency is improved, the labor intensity is reduced, the rotary workbench is suitable for collection and distribution of various materials, and uniform distribution and efficient collection of the materials are ensured through the rotary motion of the rotary disc and the reasonable design of the feeding hopper; the high-precision sensor of the measuring seat can monitor the weight or volume of the materials in real time, a user is helped to better control the feeding amount of the materials, the production efficiency is improved, and a gear and a rack in the transmission assembly ensure high efficiency and reliability of transmission.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of material packaging, and in particular to a rotary workbench for packaging composite sodium disilicate. Background Art

[0002] Packaging and subpackaging are crucial steps in the production of fine chemicals such as composite sodium disilicate. Traditional packaging and subpackaging equipment typically utilizes fixed workbenches, with material collection and distribution primarily relying on manual labor or simple mechanical devices. Manual operation is slow and prone to fatigue, resulting in low production efficiency. Fixed workbenches cannot operate continuously, requiring frequent downtime for material collection and transfer, impacting production efficiency. Material handling and subpackaging are cumbersome, increasing the workload for workers. Traditional equipment lacks high-precision measuring devices, making it impossible to monitor and record material weight or volume in real time. This leads to material waste or shortages, increasing production costs. Summary of the Invention

[0003] The technical problem to be solved by the present application is to overcome the existing defects and provide a rotary workbench for packaging composite sodium disilicate, which can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a rotary workbench for packaging composite sodium disilicate, comprising a support frame, a rotating disk is provided on the support frame, a transmission assembly is provided at the lower end of the rotating disk, a driving cylinder is provided on one side of the transmission assembly, a circular hole for placing a material receiving box is provided in the rotating disk, a mounting support is provided at the upper end of the support frame, a feed hopper is installed on the mounting support through fasteners, a measuring seat is also provided at the upper end of the support frame, the measuring seat is provided below the feed hopper, a material receiving hopper is provided on the support frame, and a door assembly is provided at the lower end opening of the material receiving box.

[0005] As a preferred technical solution of the present application, the driving cylinder is arranged on the lower surface of the support frame through a connecting socket, and the end of the driving cylinder is connected to the annular buckle on one side of the rack in the transmission assembly.

[0006] As a preferred technical solution of the present application, the transmission assembly includes an outer frame, a gear and a rack. The gear and rack are installed in the outer frame. The gear is coaxially arranged with the main shaft of the rotating disk, and the rack and gear are meshed.

[0007] As a preferred technical solution of the present application, a closing door plate is hinged on one side of the lower end of the material receiving box, and a protruding adsorption sheet is provided at the end of the closing door plate, and the adsorption sheet is provided corresponding to the electromagnetic adsorption component provided on one side of the material receiving box.

[0008] As a preferred technical solution of the present application, a hopper placement seat is provided on the mounting support, and the hopper placement seat is connected to a fixing plate provided on the feed hopper via fasteners.

[0009] Compared with the existing technology: This application is used for packaging and subpackaging. By improving production efficiency and reducing labor intensity, the rotary workbench is suitable for collecting and distributing a variety of materials. The rotating motion of the rotating disk and the rational design of the feed hopper ensure the uniform distribution and efficient collection of materials. The high-precision sensor of the measuring seat can monitor the weight or volume of the material in real time, helping users to better control the amount of material released and improve production efficiency. The gears and racks in the transmission assembly ensure the high efficiency and reliability of the transmission. The gear teeth are precisely machined and mesh perfectly with the rack to reduce noise and vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the structure of this application;

[0011] Figure 2 This is the main view of this application;

[0012] Figure 3 This is a schematic diagram of the local structure of this application.

[0013] In the figure: 1 support frame, 2 rotating disk, 3 transmission assembly, 31 outer frame, 32 gear, 33 rack, 4 driving cylinder, 5 receiving box, 6 mounting support, 7 feeding hopper, 8 measuring seat, 9 receiving hopper, 10 door closing assembly, 11 connecting card seat, 12 hopper placement seat, 13 fixing plate, 14 electromagnetic adsorption component, 15 door closing plate. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application (for the convenience of description and understanding, the following is Figure 2 All other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the scope of protection of this application.

[0015] See also Figure 1-3 The present application provides a technical solution: a rotary workbench for packaging composite sodium disilicate, comprising a support frame 1, a rotating disk 2 is provided on the support frame 1, a transmission assembly 3 is provided at the lower end of the rotating disk 2, and a driving cylinder 4 for driving the rotating disk 2 to rotate is provided on one side of the transmission assembly 3.

[0016] The support frame 1 ensures the stability and firmness of all other components, so as to bear the rotating disk 2 and all the weight carried thereon, and resist the influence of external environmental factors.

[0017] The bottom of the support frame 1 may be equipped with adjustable foot pads to maintain stability under different ground conditions.

[0018] The rotating disk 2 is mounted on the support frame 1 and is connected to the driving cylinder 4 through the transmission assembly 3. It provides a platform that can rotate horizontally for the objects placed on it.

[0019] The rotating disk 2 focuses on stability and load-bearing capacity. According to actual needs, the diameter and thickness of the rotating disk 2 will also be different to accommodate items of different sizes and weights.

[0020] The transmission assembly 3 is located below the rotating disk 2 and is responsible for transmitting the power generated by the driving cylinder 4 to the rotating disk 2 to achieve the rotation action.

[0021] The transmission assembly 3 is a gear system and needs to be lubricated and inspected regularly.

[0022] The driving cylinder 4 is the power source of the device, which generates force through air pressure or hydraulic pressure to drive the transmission component 3 to work, thereby driving the rotating disk 2 to rotate.

[0023] The driving cylinder 4 realizes precise control of the rotation speed and direction.

[0024] A circular hole for placing a material receiving box 5 is provided in the rotating disk 2 , and a mounting bracket 6 is provided at the upper end of the support frame 1 , and a feed hopper 7 is mounted on the mounting bracket 6 via fasteners.

[0025] A circular hole for placing a material receiving box 5 is also provided inside the rotating disk 2. The rotating disk 2 can not only carry items for rotation, but also effectively collect and manage materials.

[0026] An annular sleeve for placing the material receiving box 5 is provided in the circular hole. The annular sleeve is movably provided to facilitate the use of material receiving boxes 5 of various sizes, ensuring that the material receiving box 5 can be firmly placed in the circular hole to prevent displacement during rotation.

[0027] The material receiving box 5 is used to collect the materials dropped from the feed hopper 7. It has enough capacity to store a certain amount of materials.

[0028] The mounting bracket 6 is fixed to the upper end of the support frame 1 for mounting the feed hopper 7. A stable support is provided to ensure that the feed hopper 7 does not shake or fall off during operation.

[0029] The feed hopper 7 adopts a conical design to reduce the resistance of the material during the feeding process.

[0030] A measuring seat 8 is further provided at the upper end of the support frame 1 , and the measuring seat 8 is arranged below the feed hopper 7 . A receiving hopper 9 is provided on the support frame 1 , and a door assembly 10 is provided at the lower end opening of the receiving box 5 .

[0031] The measuring seat 8 is arranged below the feed hopper 7 and is used to monitor and record the weight of the material in real time.

[0032] The measuring station 8 is typically equipped with high-precision sensors that transmit real-time data to the control system, ensuring accurate measurement results under varying environmental conditions. The data from the measuring station 8 can help users better control material delivery and improve production efficiency.

[0033] The material receiving hopper 9 is provided on the support frame 1 and is used for collecting materials unloaded from the material receiving box 5 .

[0034] The collecting hopper 9 has a large volume and can accommodate a large amount of materials; a discharge port may be provided at the bottom thereof to facilitate the transfer of the collected materials.

[0035] The door closing assembly 10 is arranged at the lower end opening of the material receiving box 5 and is used to close the opening when needed to prevent material leakage.

[0036] Furthermore, the driving cylinder 4 is arranged on the lower surface of the support frame 1 through the connecting seat 11, and the end of the driving cylinder 4 is connected to the annular buckle on one side of the rack 33 in the transmission assembly 3.

[0037] The connecting base 11 ensures a firm connection with the support frame 1. It is convenient to install the driving cylinder 4 and ensures that the driving cylinder 4 is firmly installed.

[0038] When the piston rod of the driving cylinder 4 is extended or retracted, the rack 33 moves accordingly, driving the gear 32 meshing with the rack 33 to rotate, thereby realizing the rotation of the rotating disk 2 .

[0039] Furthermore, the transmission assembly 3 includes an outer frame 31, a gear 32 and a rack 33. The gear 32 and the rack 33 are installed in the outer frame 31. The gear 32 is coaxial with the main axis of the rotating disk 2, and the rack 33 is meshed with the gear 32.

[0040] The outer frame 31 is used to fix and protect the internal gear 32 and rack 33 to ensure that they are not subject to external interference during operation.

[0041] The outer frame 31 provides sufficient rigidity and stability. Its internal structure is reasonably designed to ensure that the gear 32 and the rack 33 can move smoothly without obstruction.

[0042] The gear 32 is coaxially arranged with the main shaft of the rotating disk 2 , and converts the linear motion of the rack 33 into the rotational motion of the rotating disk 2 by meshing with the rack 33 .

[0043] The tooth profile of gear 32 is precisely machined to ensure perfect engagement with rack 33 and reduce noise and vibration.

[0044] Furthermore, a door closing plate 15 is hinged on one side of the lower end of the material receiving box 5 , and a protruding adsorption sheet is provided at the end of the door closing plate 15 , and the adsorption sheet is provided corresponding to the electromagnetic adsorption member 14 provided on one side of the material receiving box 5 .

[0045] The door closing plate 15 is hinged to one side of the lower end of the material receiving box 5 and is used to close the lower end opening of the material receiving box 5 when needed to prevent material leakage.

[0046] The edge of the closing panel 15 is provided with a sealing strip to ensure that it is completely sealed when closed. The hinged design of the closing panel 15 allows it to be easily opened and closed when needed.

[0047] The adsorption sheet is arranged at the end of the door closing plate 15, corresponding to the electromagnetic adsorption member 14 arranged on one side of the material receiving box 5, and is used to fix the door closing plate 15 on the material receiving box 5 when the door closing plate 15 is closed.

[0048] The adsorption sheet ensures that the door plate 15 can completely fit the opening edge of the material receiving box 5 when the door plate 15 is closed, thereby preventing material leakage.

[0049] The electromagnetic adsorption member 14 is provided on one side of the material receiving box 5 , corresponding to the adsorption piece at the end of the door closing plate 15 , and fixes the door closing plate 15 on the material receiving box 5 through electromagnetic force.

[0050] The electromagnetic adsorption member 14 is generally composed of an electromagnet and a control circuit. The electromagnetic adsorption member 14 ensures that the door closing plate 15 can be firmly fixed when closed to prevent material leakage during the rotation process.

[0051] Furthermore, a hopper placement seat 12 is provided on the mounting support 6 , and the hopper placement seat 12 is connected to a fixing plate 13 provided on the feed hopper 7 via fasteners.

[0052] The mounting bracket 6 is fixed to the upper end of the support frame 1 for mounting the feed hopper 7. It provides a stable support to ensure that the feed hopper 7 does not shake or fall off during operation.

[0053] The hopper placement seat 12 is arranged on the mounting support 6 to further fix and support the feed hopper 7 to ensure its stability and reliability during operation.

[0054] The fixing plate 13 is arranged on the feed hopper 7 and is connected with the hopper placement seat 12 by a fastener to further fix the feed hopper 7. To ensure a close connection with the hopper placement seat 12, the feed hopper 7 is prevented from shaking or falling off during operation.

[0055] During use: Place the material receiving box 5 into the circular hole in the rotating disk 2 to ensure that it is stable and does not slide. A movable annular sleeve is provided in the circular hole, which can be adjusted according to the size of the material receiving box 5 to ensure that the material receiving box 5 can be firmly placed in the circular hole. Adjust the working parameters of the driving cylinder 4 as needed. The control system of the driving cylinder 4 can achieve precise control of the rotation speed and direction. After starting the equipment, the driving cylinder 4 pushes the rack 33 to move through the annular buckle, and the rack 33 engages with the gear 32, driving the gear 32 to rotate. Since the gear 32 is coaxial with the main shaft of the rotating disk 2, the rotating disk 2 rotates accordingly. The material in the feed hopper 7 will fall evenly into the material receiving box 5. Observe the distribution of the material on the rotating disk 2 to ensure that the material is evenly distributed. If there is any unevenness, you can adjust the position of the feed hopper 7 or the rotation speed of the rotating disk 2, and monitor the data of the measuring seat 8 in real time to ensure that the weight of the material is within the control range. If there is any excess or shortage, adjust the feed amount of the feed hopper 7 in time. When the material receiving box 5 is full of materials, rotate to the preset position, stop the rotation of the rotating disk 2, close the electromagnetic adsorption component 14, and make the adsorption sheet of the closing door plate 15 detach from the electromagnetic adsorption component 14. Open the closing door plate 15 manually or automatically and pour the material into the receiving hopper 9; repeat the above steps to continue collecting and distributing the materials.

[0056] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A rotary workbench for packaging composite sodium disilicate, comprising a support frame (1), a rotating disk (2) being arranged on the support frame (1), characterized in that: A transmission assembly (3) is provided at the lower end of the rotating disk (2), a driving cylinder (4) is provided on one side of the transmission assembly (3), a circular hole for placing a material receiving box (5) is provided in the rotating disk (2), a mounting support (6) is provided at the upper end of the support frame (1), a feed hopper (7) is mounted on the mounting support (6) through a fastener, a measuring seat (8) is further provided at the upper end of the support frame (1), the measuring seat (8) is provided below the feed hopper (7), a material receiving hopper (9) is provided on the support frame (1), and a closing assembly (10) is provided at the lower opening of the material receiving box (5).

2. The rotary workbench for packaging composite sodium disilicate according to claim 1, characterized in that: The driving cylinder (4) is arranged on the lower surface of the support frame (1) via a connecting seat (11), and the end of the driving cylinder (4) is connected to a ring buckle on one side of the rack (33) in the transmission assembly (3).

3. The rotary workbench for packaging composite sodium disilicate according to claim 1, characterized in that: The transmission assembly (3) comprises an outer frame (31), a gear (32) and a rack (33); the gear (32) and the rack (33) are mounted in the outer frame (31); the gear (32) and the rack (33) are coaxially arranged with the main shaft of the rotating disk (2); and the rack (33) and the gear (32) are meshed.

4. The rotary workbench for packaging composite sodium disilicate according to claim 1, characterized in that: The door closing assembly (10) comprises a door closing plate (15) and an electromagnetic adsorption member (14); the door closing plate (15) is hingedly connected to one side of the lower end of the material receiving box (5); a protruding adsorption sheet is provided at the end of the door closing plate (15); the adsorption sheet is provided in correspondence with the electromagnetic adsorption member (14) provided on one side of the material receiving box (5).

5. The rotary workbench for packaging composite sodium disilicate according to claim 1, characterized in that: A hopper placement seat (12) is provided on the mounting support (6), and the hopper placement seat (12) is connected to a fixing plate (13) provided on the feed hopper (7) via fasteners.