Universal supporting tool for duct piece and box culvert transportation
By designing a universal support tooling for tunnel construction, supporting surfaces with different radii are set on the top surface of the support seat, which solves the problem that the support tooling for pipe segments and box culverts in the existing technology cannot be used interchangeably, realizes the rapid conversion of pipe segments and box culverts by transport vehicles, and improves transportation efficiency.
Patent Information
- Application Number
- CN202422915838.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The pipe segments and box culvert support tooling used on existing tunnel double-head transport vehicles are not interchangeable, resulting in low transportation efficiency and long replacement time.
A universal supporting tooling is designed, in which a first and a second supporting surface are provided on the top surface of the supporting seat. The radius of the first supporting surface is smaller than the radius of the second supporting surface, and can support the pipe segment and the box culvert respectively. The supporting seat is detachably connected to the fixed seat, and quick installation and disassembly can be achieved through a pin shaft.
It achieves rapid conversion of segment and box culvert transportation and improves transportation efficiency.
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Figure CN223315580U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tunnel construction, and in particular to a universal supporting tooling for transporting pipe segments and box culverts. Background Art
[0002] Tunnel construction requires materials such as segments and box culverts, so there are specially developed vehicles for transporting these materials over long distances within tunnels. A double-ended transporter is one type of vehicle used for transporting segments and box culverts within tunnels.
[0003] Existing tunnel double-ended transport vehicles are equipped with segment brackets to transport segments. By replacing them with box culvert brackets, box culverts can be transported. However, the segment and box culvert support fixtures used on existing double-ended transport vehicles are not interchangeable, and replacement time is long, hindering transportation efficiency.
[0004] Therefore, it is necessary to study and improve the existing structure and provide a universal supporting tooling for transporting pipe segments and box culverts in order to achieve a more practical purpose. Summary of the Invention
[0005] In response to the deficiencies or one of the deficiencies raised in the above-mentioned background technology, an embodiment of the present application provides a universal supporting tooling for transporting pipe segments and box culverts, which can be used as a pipe segment bracket to assist in transporting pipe segments, and can also be used as a box culvert bracket to assist in transporting box culverts, making it convenient for transport vehicles to quickly switch between transporting pipe segments and box culverts, thereby improving transportation efficiency.
[0006] The embodiment of the present application provides a universal support tool for transporting segments and box culverts, comprising:
[0007] The support seat has a first supporting surface and a second supporting surface on its top surface. The transverse cross-sections of the first supporting surface and the second supporting surface are both arc-shaped and the centers of the circles are both located obliquely above the support seat. The radius of the first supporting surface is smaller than the radius of the second supporting surface.
[0008] In some embodiments, a fixing base is further included, and the supporting base is detachably connected to the fixing base.
[0009] In some embodiments, the support seat is inserted into the fixing seat, and a pin shaft passing through the fixing seat is inserted into the support seat.
[0010] In some embodiments, the pin shaft has an end for abutting against the support seat, and a stopper for stopping the end is installed on the support seat.
[0011] In some embodiments, the support seat includes a hollow column formed by welding steel plates, and a cover plate fixed to the top of the hollow column, the cover plate has the first support surface and the second support surface, and the hollow column is provided with a through hole for the pin shaft to pass through.
[0012] In some embodiments, the support seat further includes a reinforcing plate fixed inside the hollow column and an annular plate fixed to the bottom end of the hollow column.
[0013] In some embodiments, the fixing seat includes a frame formed by welding steel plates, and a guide bar fixed to the frame and used to guide the supporting seat, and the frame is provided with a through hole for the pin shaft to pass through.
[0014] In some embodiments, the fixing seat further includes a guide cylinder fixed in the frame, and two ends of the guide cylinder are respectively connected to the through holes on both sides.
[0015] In some embodiments, a buffer pad covering the first supporting surface and the second supporting surface, and a blocking bar for preventing the buffer pad from falling off are fixed to the supporting seat.
[0016] In some embodiments, two lifting ears are symmetrically provided on the support seat, and each lifting ear is provided with a lifting hole.
[0017] The beneficial effects of the technical solution provided by this application include:
[0018] An embodiment of the present application provides a universal supporting tooling for transporting pipe segments and box culverts. Due to the support seat, a first supporting surface and a second supporting surface are arranged on the top surface thereof. The transverse cross-section of the first supporting surface and the transverse cross-section of the second supporting surface are both arc-shaped and the centers of the circles are both located obliquely above the support seat. The radius of the first supporting surface is smaller than the radius of the second supporting surface.
[0019] Therefore, when it is necessary to transport the pipe segments, the first support surface on the support seat can be used to support the pipe segments, and when it is necessary to transport the box culvert, the second support surface on the support seat can be used to support the box culvert, which improves the versatility of the tooling, so that the support tooling of the present application can be used as a pipe segment bracket to assist in transporting the pipe segments, and can also be used as a box culvert bracket to assist in transporting the box culvert, making it convenient for the transport vehicle to quickly switch between transporting the pipe segments and the box culvert, thereby improving transportation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0021] Figure 1 A schematic structural diagram of a universal support tooling provided in an embodiment of the present application;
[0022] Figure 2 A front cross-sectional view of the universal support tooling provided in an embodiment of the present application;
[0023] Figure 3 A schematic diagram of the structure of the fixing base provided in an embodiment of the present application;
[0024] Figure 4 A schematic diagram of an implementation of a universal support tooling supporting a pipe segment provided in an embodiment of the present application;
[0025] Figure 5 Schematic diagram of the implementation of the universal support tooling supporting the box culvert provided in the embodiment of the present application.
[0026] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0027] 100, support base; 101, first support surface; 102, second support surface; 103, stopper; 110, hollow column; 111, through hole; 120, cover plate; 130, reinforcement plate; 140, annular plate;
[0028] 200, fixing seat; 210, frame; 211, through hole; 220, guide bar; 230, guide cylinder; 300, pin; 310, end; 400, buffer pad; 500, stop bar; 600, lifting ear; 610, lifting hole. DETAILED DESCRIPTION
[0029] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0030] In response to the deficiencies or one of the deficiencies raised in the above-mentioned background technology, an embodiment of the present application provides a universal supporting tooling for transporting pipe segments and box culverts, which can be used as a pipe segment bracket to assist in transporting pipe segments, and can also be used as a box culvert bracket to assist in transporting box culverts, making it convenient for transport vehicles to quickly switch between transporting pipe segments and box culverts, thereby improving transportation efficiency.
[0031] See also Figures 1 to 5 As shown, the embodiment of the present application provides a universal support tool for transporting segments and box culverts, including:
[0032] The support seat 100 has a first support surface 101 and a second support surface 102 on its top surface. The transverse cross-section of the first support surface 101 and the transverse cross-section of the second support surface 102 are both arc-shaped and the centers of the circles are both located obliquely above the support seat 100. The radius of the first support surface 101 is smaller than the radius of the second support surface 102.
[0033] The top surface of the support seat 100 of the universal support tooling of the embodiment of the present application is provided with a first support surface 101 and a second support surface 102. Since the radius of the first support surface 101 is smaller than the radius of the second support surface 102, the first support surface 101 can be used to support the transportation of pipe segments, and the second support surface 102 can be used to support the transportation of box culverts, thereby facilitating the transport vehicle to quickly switch between the transportation of pipe segments and box culverts, thereby improving transportation efficiency.
[0034] In addition, since the support seats 100 need to be used in pairs to support both sides of the pipe segment or box culvert, the centers of the transverse cross-sections of the first support surface 101 and the second support surface 102 are both located obliquely above the support seat 100. When the support seats 100 on both sides are arranged separately, the centers of the circles are located in the middle of the support seats 100 on both sides to achieve stable support of the pipe segment or box culvert.
[0035] For example, during use, the support bases 100 are symmetrically fixed on a transport vehicle, with the center of the support surfaces on each side of the support base 100 falling between the two support bases 100. When transporting a segment, the first support surfaces 101 on each side of the support base 100 support the segment; when transporting a box culvert, the second support surfaces 102 on each side of the support base 100 support the box culvert.
[0036] Furthermore, in order to effectively utilize the support surface on the top of the support seat 100 and ensure the stability of the pipe segments and box culverts during switching and transportation, the first support surface 101 and the second support surface 102 are arranged adjacent to each other, and the surface areas of the first support surface 101 and the second support surface 102 are basically the same.
[0037] It should be noted that since the radius of the outer surface of the pipe segment is usually smaller than the radius of the bottom surface of the box culvert, by setting two support surfaces with different radii, the supporting tooling of the present application can be used as a pipe segment bracket to assist in transporting the pipe segments, and can also be used as a box culvert bracket to assist in transporting the box culvert, which facilitates the transport vehicle to quickly switch between transporting pipe segments and box culverts and improves transportation efficiency.
[0038] In some alternative embodiments: See Figures 1 to 5 As shown, an embodiment of the present application provides a universal supporting tool for transporting pipe segments and box culverts. The universal supporting tool for transporting pipe segments and box culverts also includes a fixing seat 200, and the supporting seat 100 is detachably connected to the fixing seat 200.
[0039] The universal support fixture of the embodiment of the present application further includes a fixing base 200 for fixed installation on a transport vehicle. The support base 100 and the fixing base 200 are detachably connected to facilitate installation or removal of the support base 100. For example, the fixing base 200 is fixedly mounted on the transport vehicle by welding. When the pipe segment or box culvert needs to be transported, the support base 100 is mounted on the fixing base 200. The support base 100 and the fixing base 200 can be detachably connected by bolts or snaps.
[0040] In some alternative embodiments: See Figures 1 to 5 As shown, an embodiment of the present application provides a universal support tooling for transporting pipe segments and box culverts, wherein the support base 100 of the universal support tooling for transporting pipe segments and box culverts is inserted into the fixing base 200, and a pin shaft 300 passing through the fixing base 200 is inserted into the support base 100.
[0041] The support base 100 of the universal support tooling of the embodiment of the present application is installed on the fixed base 200 by means of a plug-in sleeve. At the same time, a pin shaft 300 passing through the fixed base 200 is inserted on the support base 100, and a detachable connection is achieved between the support base 100 and the fixed base 200 through the pin shaft 300.
[0042] Exemplarily, the bottom end of the support seat 100 is open, and the support seat 100 can be directly inserted into the fixed seat 200 in the vertical direction. After the support seat 100 is inserted into the fixed seat 200, the installation pin 300 passes through the support seat 100 and the fixed seat 200 to prevent the support seat 100 from separating from the fixed seat 200.
[0043] In some alternative embodiments: See Figures 1 to 5 As shown, an embodiment of the present application provides a universal support tooling for transporting pipe segments and box culverts, wherein the pin shaft 300 of the universal support tooling for transporting pipe segments and box culverts has an end head 310 for abutting the support seat 100, and a stop block 103 for stopping the end head 310 is installed on the support seat 100.
[0044] The pin shaft 300 of the universal support tooling of the embodiment of the present application has an end head 310. After the pin shaft 300 passes through the support seat 100 and the fixed seat 200, the end head 310 abuts against the wall surface of the support seat 100. In order to prevent the pin shaft 300 from detaching from the support seat 100 during transportation, a stop block 103 is installed on the support seat 100. One end of the stop block 103 extends to the front end of the end head 310, which can prevent the pin shaft 300 from slipping off the support seat 100.
[0045] Exemplarily, the stop block 103 is L-shaped and is fastened to the side wall of the support seat 100 by bolts. When a pin shaft 300 needs to be passed through the support seat 100 to pass through the fixing seat 200, the bolts are loosened and the stop block 103 is swung to avoid the pin shaft 300. When the pin shaft 300 is installed in place, the end head 310 abuts against the wall surface of the support seat 100. The stop block 103 is then reset and the bolts are tightened. One end of the stop block 103 extends to the front end of the end head 310 to stop the pin shaft 300.
[0046] It should be noted that in this embodiment, the stopper 103 is connected to the support base 100 via a single bolt, which is located directly above the mounting position of the pin 300. The stopper 103 can rotate relative to the bolt. When removing the pin 300, the stopper 103 only needs to be rotated to avoid the end 310 of the pin 300 to remove the pin 300 from the support base 100. In addition, after the pin 300 is installed, the stopper 103 can naturally droop under the action of gravity, blocking the end 310 of the pin 300, thereby preventing the pin 300 from separating from the support base 100.
[0047] In some alternative embodiments: See Figures 1 to 5 As shown, an embodiment of the present application provides a universal support tooling for transporting pipe segments and box culverts. The support base 100 of the universal support tooling for transporting pipe segments and box culverts includes a hollow column 110 formed by welding steel plates, and a cover plate 120 fixed to the top of the hollow column 110. The cover plate 120 has a first support surface 101 and a second support surface 102. The hollow column 110 is provided with a through hole 111 for the pin shaft 300 to penetrate.
[0048] The universal support fixture of this embodiment comprises a support base 100 comprising a hollow column 110 with upper and lower openings. A cover plate 120 is welded to the top of the hollow column 110, sealing the upper opening. The cover plate 120 includes a first support surface 101 and a second support surface 102, respectively supporting the segments and the box culvert. For example, in this embodiment, the hollow column 110 is formed by welding four steel plates together, forming a rectangular cross-section.
[0049] In addition, the lower end of the hollow column 110 is open, which makes it convenient for the hollow column 110 to be inserted into the fixing seat 200. Cooperating with the through hole 111 opened on the hollow column 110, it is convenient to insert the pin shaft 300 through the through hole 111 on the hollow column 110 to pass through the fixing seat 200 after the hollow column 110 is inserted into the fixing seat 200.
[0050] In some alternative embodiments: See Figures 1 to 5As shown, an embodiment of the present application provides a universal support tooling for transporting pipe segments and box culverts. The support base 100 of the universal support tooling for transporting pipe segments and box culverts also includes a reinforcing plate 130 fixed inside the hollow column 110, and an annular plate 140 fixed to the bottom end of the hollow column 110.
[0051] The hollow column 110 of the support base 100 of the universal support fixture of the present embodiment is further fixedly mounted with a reinforcement plate 130 to enhance the strength of the support base 100. Furthermore, the support base 100 also includes an annular plate 140 fixed to the bottom end of the hollow column 110. This annular plate 140 facilitates support on a transport vehicle and enhances the strength of the bottom end of the support base 100.
[0052] For example, in this embodiment, the hollow column 110 is formed by welding four steel plates and has a rectangular cross-section. The reinforcing plate 130 is rectangular and the four sides are welded and fixed to the walls of the four steel plates. At the same time, the top surface of the annular plate 140 is welded and fixed to the bottom ends of the four steel plates, which does not affect the insertion of the hollow column 110 into the fixing seat 200. At the same time, the annular plate 140 can be supported on the transport vehicle to prevent the shear pin 300 when the hollow column 110 is under pressure.
[0053] In some alternative embodiments: See Figures 1 to 5 As shown, an embodiment of the present application provides a universal support tooling for transporting pipe segments and box culverts. The fixed base 200 of the universal support tooling for transporting pipe segments and box culverts includes a frame 210 formed by welding steel plates, and a guide bar 220 fixed to the frame 210 and used to guide the support base 100. The frame 210 is provided with a through hole 211 for the pin shaft 300 to pass through.
[0054] The fixing base 200 of the universal support fixture of the embodiment of the present application is formed by welding four steel plates to form a frame 210. Guide bars 220 are installed on the side walls of the frame 210. The guide bars 220 facilitate the insertion of the support base 100 into the frame 210 and cooperate with the through holes 211 provided on the frame 210 to facilitate the pin 300 installed on the support base 100 to pass through the frame 210 through the through holes 211. Furthermore, the guide bars 220 are symmetrically arranged and chamfered at the top to facilitate the sliding of the support base 100 along the surface of the guide bars 220 to achieve the insertion of the support base 100 into the frame 210.
[0055] In some alternative embodiments: See Figures 1 to 5 As shown, an embodiment of the present application provides a universal support tooling for transporting pipe segments and box culverts. The fixing base 200 of the universal support tooling for transporting pipe segments and box culverts also includes a guide cylinder 230 fixed in the frame 210, and the two ends of the guide cylinder 230 are respectively connected to the through holes 211 on both sides.
[0056] The fixed seat 200 of the universal support tooling of the embodiment of the present application also includes a guide cylinder 230 fixed in the frame 210. The guide cylinder 230 is fixedly installed by welding. The two ends of the guide cylinder 230 are respectively connected to the through holes 211 on both sides of the frame 210. The guide cylinder 230 is used to guide the pin shaft 300, so that the pin shaft 300 can pass through the through holes 211 on both sides. At the same time, the guide cylinder 230 can also increase the overall structural strength of the fixed seat 200 and improve the connection stability between the fixed seat 200 and the support seat 100.
[0057] In some alternative embodiments: See Figures 1 to 5 As shown, an embodiment of the present application provides a universal support tooling for transporting pipe segments and box culverts, and a buffer pad 400 covering a first support surface 101 and a second support surface 102, as well as a baffle 500 for preventing the buffer pad 400 from falling off, are fixed on the support seat 100 of the universal support tooling for transporting pipe segments and box culverts.
[0058] A buffer pad 400 covering the first support surface 101 and the second support surface 102 is fixed on the support seat 100 of the universal support tooling of the embodiment of the present application, which can effectively protect the surface of the pipe segment. At the same time, a baffle 500 is fixed on the support seat 100, and the baffle 500 can block the end of the buffer pad 400 to prevent the buffer pad 400 from falling off from the installation side of the baffle 500.
[0059] Exemplarily, the buffer pad 400 can be made of a rubber plate and fixed to the top surface of the cover plate 120 by bonding, and the ends of the first support surface 101 and the second support surface 102 away from each other are both welded with a blocking bar 500 that contacts the buffer pad 400.
[0060] In some alternative embodiments: See Figures 1 to 5 As shown, an embodiment of the present application provides a universal support tool for transporting pipe segments and box culverts. Two lifting ears 600 are symmetrically provided on the support base 100 of the universal support tool for transporting pipe segments and box culverts, and a lifting hole 610 is provided on the lifting ear 600.
[0061] The universal support tooling of the embodiment of the present application has lifting ears 600 welded on the two opposite side walls of the support base 100. The lifting ears 600 on both sides are symmetrically arranged, and lifting holes 610 are opened on the lifting ears 600, which are convenient for connecting the lifting ears 600 on both sides with external lifting ropes to realize vertical lifting of the support base 100.
[0062] In the description of this application, it should be noted that the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0063] It should be noted that, in this application, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprising a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element.
[0064] The foregoing is merely a list of specific embodiments of the present application, intended to enable those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the broadest scope consistent with the principles and novel features of the present application.
Claims
1. A universal support tool for transporting segments and box culverts, characterized in that: include: A support seat (100) is provided with a first support surface (101) and a second support surface (102) on its top surface; the transverse cross-section of the first support surface (101) and the transverse cross-section of the second support surface (102) are both arc-shaped and the centers of the circles are both located obliquely above the support seat (100); the radius of the first support surface (101) is smaller than the radius of the second support surface (102).
2. The universal support tooling for transporting segments and box culverts according to claim 1, characterized in that: It also includes a fixing seat (200), and the supporting seat (100) is detachably connected to the fixing seat (200).
3. The universal support tooling for transporting segments and box culverts according to claim 2, characterized in that: The support seat (100) is inserted into the fixing seat (200), and a pin shaft (300) penetrating the fixing seat (200) is inserted into the support seat (100).
4. The universal support tooling for transporting segments and box culverts according to claim 3, characterized in that: The pin shaft (300) has an end head (310) for abutting against the support seat (100), and a stopper (103) for stopping the end head (310) is installed on the support seat (100).
5. The universal support tooling for transporting segments and box culverts according to claim 3, characterized in that: The support seat (100) includes a hollow column (110) formed by welding steel plates, and a cover plate (120) fixed to the top of the hollow column (110), the cover plate (120) having the first supporting surface (101) and the second supporting surface (102), and the hollow column (110) is provided with a through hole (111) for the pin shaft (300) to penetrate.
6. The universal support tool for transporting segments and box culverts according to claim 5, characterized in that: The support seat (100) further comprises a reinforcing plate (130) fixed inside the hollow column (110), and an annular plate (140) fixed at the bottom end of the hollow column (110).
7. The universal support tool for transporting segments and box culverts according to claim 3, characterized in that: The fixing seat (200) comprises a frame (210) formed by welding steel plates, and a guide bar (220) fixed to the frame (210) and used to guide the supporting seat (100). The frame (210) is provided with a through hole (211) for the pin shaft (300) to penetrate.
8. The universal support tool for transporting segments and box culverts according to claim 7, characterized in that: The fixing seat (200) further comprises a guide cylinder (230) fixed in the frame (210), and two ends of the guide cylinder (230) are respectively connected to the through holes (211) at both sides.
9. The universal support tool for transporting segments and box culverts according to claim 1, characterized in that: A buffer pad (400) covering the first supporting surface (101) and the second supporting surface (102) and a blocking bar (500) for preventing the buffer pad (400) from falling off are fixed on the supporting seat (100).
10. The universal support tool for transporting segments and box culverts according to claim 1, characterized in that: Two lifting ears (600) are symmetrically provided on the support base (100), and a lifting hole (610) is provided on the lifting ears (600).