Conveying device for foamed and formed large sponge
The design of horizontal and vertical plate chain conveyor belts combined with oil cylinders and air blowers solves the problems of sponge deformation and low cooling efficiency after molding, and achieves stability and efficient cooling of the sponge during the conveying process.
Patent Information
- Application Number
- CN202422900873.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Traditional conveying devices are prone to deformation after sponge molding, have low cooling efficiency, and occupy a large area.
It uses horizontal plate chain conveyor belt and vertical plate chain conveyor belt for simultaneous transportation, combined with oil cylinder, lifting frame and air blowing port, through the combination of pressure roller limit and air cooling, to ensure that the sponge does not deform and cools quickly during transportation.
It effectively prevents the sponge from collapsing on both sides during transportation, ensures the stability of the sponge size, improves the cooling and shaping efficiency, and reduces the floor space.
Smart Images

Figure CN223315722U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying equipment, in particular to a conveying device for large-scale foamed sponges. Background Art
[0002] A sponge is a porous material with good water absorption. Commonly used sponges are made from wood cellulose fibers or foamed plastic polymers. Natural sponges, derived from sponges, are also available, most often used for body cleansing or painting. Three other types of synthetic sponges are made from other materials: low-density polyether (a non-absorbent sponge), polyvinyl alcohol (a highly absorbent material without noticeable pores), and polyester.
[0003] Sponge foaming is one of the production processes. At present, when large sponges are formed, they are generally transported by a conveying device. However, the traditional conveying device generally has only one horizontal conveyor belt. When the sponge is just formed, it is easily deformed if it is only transported by the conveyor belt. In addition, the cooling efficiency is also low if it is only cooled naturally. Cooling by a cooling device alone will greatly increase the floor space occupied. Therefore, an improved technology is urgently needed to solve this problem existing in the existing technology. Utility Model Content
[0004] The purpose of the utility model is to provide a conveying device for large sponges after foaming and molding, which conveys the sponges simultaneously through a horizontal plate chain conveyor belt and vertical plate chain conveyor belts on both sides, thereby limiting the two sides of the sponge to prevent the sponge from collapsing on both sides during the transportation process just after it is formed, and the top frame is equipped with a plurality of oil cylinders and blowing ports, the piston rods of the oil cylinders are equipped with lifting frames, and the lifting frames are equipped with pressure rollers through the side plates. During the sponge transportation process, the upper part is limited and pressed by the pressure rollers, and the cooling and shaping efficiency is improved by the blowing ports, thereby ensuring that the size of the sponge will not change just after it is formed and during the transportation process, so as to solve the problems raised in the above-mentioned background technology.
[0005] The lifting mechanism is a pair of fixedly mounted on-road vehicles, and the lifting mechanism is a pair of fixedly mounted on-road vehicles, and the lifting mechanism is a pair of fixedly mounted on-road vehicles, and the lifting mechanism is a pair of fixedly mounted on-road vehicles.
[0006] Preferably, the utility model provides a conveying device for large sponge after foaming and molding, wherein the air outlet includes a box body, an air inlet interface and an air outlet, the upper surface of the box body is provided with an air inlet interface, and the lower surface of the box body is provided with an air outlet along the length direction.
[0007] Preferably, the utility model provides a conveying device for large sponges after foaming and molding, wherein a plurality of guide rods are provided on the upper surface of the lifting frame, a plurality of guide holes are opened on the top frame, and the guide rods correspond to the guide holes one by one and slide together.
[0008] Preferably, the utility model provides a conveying device for large sponge foaming molding, wherein a motor mounting platform is provided between the four supporting legs, a first driving motor is provided on the upper surface of the motor mounting platform, and the first driving motor is linked to the rollers corresponding to the transverse plate chain conveyor belt through a chain and a sprocket.
[0009] Preferably, the utility model provides a conveying device for large sponge foaming molding, wherein a second drive motor is provided on both sides of the upper surface of one end of the top frame, and the output shaft of the second drive motor is linked to the corresponding roller in the corresponding vertical plate chain conveyor belt.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] The sponge is conveyed simultaneously by a horizontal plate chain conveyor belt and vertical plate chain conveyor belts on both sides, thereby limiting the positions of both sides of the sponge to prevent the sponge from collapsing on both sides during the conveying process just after the sponge is formed. In addition, a number of oil cylinders and air blowing ports are installed on the top frame, and the piston rods of the oil cylinders are installed with lifting frames. The lifting frames are equipped with pressure rollers through the side plates. During the sponge conveying process, the upper part is limited and pressed by the pressure rollers, and the cooling and shaping efficiency is improved by the air blowing ports, thereby ensuring that the size of the sponge will not change just after it is formed and during the conveying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a side view of the structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the front view structure of the utility model;
[0014] Figure 3 This is a schematic diagram of the utility model from the side (the vertical plate chain conveyor belt is not shown);
[0015] Figure 4 Schematic diagram of the cross-sectional structure of the air outlet;
[0016] Figure 5 It is a schematic diagram of the front view structure of the air outlet.
[0017] In the figure: horizontal plate chain conveyor belt 1, vertical plate chain conveyor belt 2, oil cylinder 3, lifting frame 4, pressure roller 5, air outlet 6, side frame 7, connecting rod 8, support foot 9, support column 10, top frame 11, side plate 12, guide rod 13, motor mounting platform 14, first drive motor 15, second drive motor 16, box 601, air inlet interface 602, air outlet 603. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0019] It should be noted that, in the description of the present invention, the terms "inside", "outside", "up", "down", "both sides", "one end", "the other end", "left", "right", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.
[0020] See also Figure 1-3 The utility model provides a technical solution: a conveying device for large-scale sponge foaming molding, including a frame, a horizontal plate chain conveyor belt 1, a vertical plate chain conveyor belt 2, an oil cylinder 3, a lifting frame 4, a pressure roller 5 and a blowing port 6; the frame includes a side frame 7, a connecting rod 8, a supporting foot 9, a supporting column 10 and a top frame 11. There are two side frames 7 and they are connected by a plurality of connecting rods 8. The bottom ends of the connecting rod 8 are respectively connected to the supporting feet 9. A plurality of supporting columns 10 are respectively provided on the upper surface of the side frame 7. The supporting column 10 is connected to the lower surface of the top frame 11. A horizontal plate chain conveyor belt 1 is provided between the two side frames 7, wherein a motor mounting platform 14 is provided between the four supporting feet 9. A first driving motor 15 is provided on the upper surface of the motor mounting platform 14. The first driving motor 15 is linked to the rollers corresponding to the horizontal plate chain conveyor belt 1 through chains and sprockets, and the horizontal The traction drive of the plate chain conveyor belt 1, a vertical plate chain conveyor belt 2 is arranged between each of the two side frames 7 and the top frame 11, the two vertical plate chain conveyor belts 2 are parallel to each other, and a second drive motor 16 is arranged on both sides of the upper surface of one end of the top frame 11, and the output shaft of the second drive motor 16 is linked with the corresponding roller in the corresponding vertical plate chain conveyor belt 2, and the traction drive of the corresponding vertical plate chain conveyor belt 2 is realized by the second drive motor 16, a plurality of air blowing ports 6 are arranged on the upper surface of the top frame 11, and a plurality of oil cylinders 3 are also arranged on the upper surface of the top frame 11, and the piston rod of the oil cylinder 3 is connected to the lifting frame 4, and side plates 12 are arranged on both sides of the lifting frame 4, and a pressure roller 5 is arranged between the two side plates 12, and a plurality of guide rods 13 are arranged on the upper surface of the lifting frame 4, and a plurality of guide holes are opened in the top frame 11, and the guide rods 13 correspond to the guide holes one by one and slide together, and the guide rods 13 are used to ensure the stability of the lifting frame 4 during lifting.
[0021] like Figure 4-5 As shown, the air outlet 6 includes a box body 601, an air inlet interface 602 and an air outlet 603. The air inlet interface 602 is provided on the upper surface of the box body 601, and the air outlet 603 is provided on the lower surface of the box body 601 along the length direction. After the cold air is introduced from the air inlet interface 602 through the pump, it is blown into the conveying device from the air outlet 603, thereby realizing air cooling of the sponge.
[0022] Installation method and operating principle: First, assemble the frame. During the assembly process, install the transverse plate chain conveyor belt 1 between the two side frames 7, and at the same time, install the two vertical plate chain conveyor belts 2 between the top frame 11 and the side frames 7 respectively. The transverse plate chain conveyor belt 1 and the vertical plate chain conveyor belt 2 are mainly composed of slats, traction chains and rollers. The transverse plate chain conveyor belt 1 is not described here. The transverse plate chain conveyor belt 1 and the vertical plate chain conveyor belt 2 can also be replaced by rubber conveyor belts. Then, install the first drive motor 15 on the motor mounting platform 14, and then connect the output shaft of the first drive motor 15 to the sprocket at the roller end corresponding to the transverse plate chain conveyor belt 1 through a sprocket and chain. Install the second drive motor 16 on the corresponding side of the end of the top frame 11, and connect the output shaft of the second drive motor 16 to the roller end corresponding to the vertical plate chain conveyor belt 2, thereby realizing the drive of the vertical plate chain conveyor belt 2. Finally, the air outlet 6 and the oil cylinder 3 are installed on the top frame 11, and the lifting frame 4 equipped with the pressure roller 5 is connected to the piston rod of the corresponding oil cylinder 3 to complete the installation. When in use, the sponge raw materials are squeezed into the mold after mixing, and foamed and formed in the mold. After forming, it is moved to the transverse plate chain conveyor 1. Driven by the first drive motor 15, the transverse plate chain conveyor 1 drives the sponge forward. At the same time, driven by the second drive motor 16, the vertical plate chain conveyor 2 drives the side of the sponge to be conveyed forward synchronously. At the same time, the piston rod of the oil cylinder 3 pushes outward and presses the lifting frame 4 and the pressure roller 5 downward, pressing the upper surface of the sponge. The air outlet 6 is connected to the air path to blow cold air onto the sponge, thereby achieving rapid cooling of the sponge. The utility model has a reasonable structure. The sponge is conveyed simultaneously by the horizontal plate chain conveyor belt 1 and the vertical plate chain conveyor belts 2 on both sides, thereby limiting the two sides of the sponge to prevent the sponge from collapsing on both sides during the conveying process just after it is formed, and the top frame 11 is equipped with a plurality of oil cylinders 3 and air blowing ports 6. The piston rods of the oil cylinders 3 are all equipped with lifting frames 4. The lifting frames 4 are equipped with pressure rollers 5 through the side plates 12. During the sponge conveying process, the upper part is limited and pressed by the pressure rollers 5, and the cooling and shaping efficiency is improved by the air blowing ports 6, thereby ensuring that the size of the sponge will not change just after it is formed and during the conveying process.
[0023] Anything not described in detail in the present invention is well known to those skilled in the art.
[0024] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified and replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A conveying device for large sponge after foaming, characterized in that: The invention comprises a frame, a transverse plate chain conveyor belt (1), a vertical plate chain conveyor belt (2), an oil cylinder (3), a lifting frame (4), a pressure roller (5) and an air blowing port (6); the frame comprises a side frame (7), a connecting rod (8), a supporting foot (9), a supporting column (10) and a top frame (11); the side frames (7) have two and are connected by a plurality of connecting rods (8); the bottom ends of the connecting rods (8) are respectively connected to the supporting feet (9); the upper surface of the side frames (7) is respectively provided with a plurality of supporting columns (10); the lower surface of the supporting columns (10) and the top frame (11) are respectively provided with a plurality of supporting columns (10); The two side frames (7) are connected, a transverse plate chain conveyor belt (1) is provided between the two side frames (7), a vertical plate chain conveyor belt (2) is provided between the two side frames (7) and the top frame (11), the two vertical plate chain conveyor belts (2) are parallel to each other, a plurality of air blowing ports (6) are provided on the upper surface of the top frame (11), a plurality of oil cylinders (3) are also provided on the upper surface of the top frame (11), the piston rods of the oil cylinders (3) are connected to the lifting frame (4), side plates (12) are provided on both sides of the lifting frame (4), and a pressure roller (5) is provided between the two side plates (12).
2. The conveying device for large-scale sponge after foaming and molding according to claim 1, characterized in that: The air outlet (6) comprises a box body (601), an air inlet interface (602) and an air outlet (603); the upper surface of the box body (601) is provided with an air inlet interface (602); and the lower surface of the box body (601) is provided with an air outlet (603) along the length direction.
3. The conveying device for large sponge after foaming and molding according to claim 1, characterized in that: The upper surface of the lifting frame (4) is provided with a plurality of guide rods (13), and the top frame (11) is provided with a plurality of guide holes. The guide rods (13) correspond to the guide holes one by one and are slidably matched.
4. The conveying device for large-scale sponge foaming molding according to claim 1, characterized in that: A motor mounting platform (14) is provided between the four supporting legs (9), and a first drive motor (15) is provided on the upper surface of the motor mounting platform (14). The first drive motor (15) is linked to the roller corresponding to the transverse plate chain conveyor belt (1) through a chain and a sprocket.
5. The conveying device for large-scale sponge after foaming and molding according to claim 1, characterized in that: A second drive motor (16) is provided on both sides of the upper surface of one end of the top frame (11), and the output shaft of the second drive motor (16) is linked to the corresponding roller in the corresponding vertical plate chain conveyor belt (2).