Efficient clinker cooling and conveying device
Through the coordinated movement of the broken roller and the conveyor belt, combined with semiconductor refrigeration sheets and spray cooling, the problem of insufficient cement turning is solved, and efficient cooling and turning effects are achieved.
Patent Information
- Application Number
- CN202422531714.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing high-efficiency clinker cooling and conveying device has difficulty in turning the cement from the bottom to the top during the turning process, resulting in insufficient contact area with the flowing air, which affects the cooling efficiency.
The cement blocks are broken by a breaking roller, and the conveyor belt is driven up and down by a torque motor. The semiconductor refrigeration sheet and the copper pipe network spray cooling method are combined to improve the turning and cooling effects.
By coordinating the movement of the broken roller and the conveyor belt, the contact area between the cement and the air is increased, and the semiconductor refrigeration sheet and spray cooling are used to significantly improve the cooling and turning efficiency of the cement.
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Figure CN223315832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying equipment, in particular to a high-efficiency clinker cooling and conveying device. Background Art
[0002] In cement production, the cooling rate of high-temperature cement clinker is one of the key factors affecting cement quality. In order to achieve rapid cooling of high-temperature cement clinker, a high-efficiency clinker cooling and conveying device is needed to convey and cool the cement. However, the existing high-efficiency clinker cooling and conveying device still has certain defects when used, such as;
[0003] Announcement No.: CN220853174U, proposes: a cement clinker cooling device, relating to the technical field of cement production. The utility model includes a frame, the interior of the frame is provided with a conveying assembly for conveying cement clinker, the top surface of the frame is provided with a cooling box, the top surface of the cooling box is provided with an air-cooling assembly for blowing air to the cement clinker, and the front side wall of the frame is fixedly installed with a servo motor. The utility model uses the air-cooling assembly to blow air to the cement clinker on the surface of the conveying assembly to cool the cement clinker. At the same time, the threaded rod is driven by the servo motor, and the threaded rod and the movable block are engaged to move the movable block, the connecting rod and the turning plate laterally. The cement clinker on the top surface of the conveying assembly is turned over by the turning plate to increase the contact area between the cement clinker and the flowing air, thereby improving the cooling efficiency of the cement clinker.
[0004] In the above document: a turning plate is used to turn over the cement clinker on the top surface of the conveying component, so as to increase the contact area between the cement clinker and the flowing air. It is difficult to turn the cement below to the top using only a turning plate. Based on this, a high-efficiency clinker cooling and conveying device is specially proposed to solve the above problem. Utility Model Content
[0005] The purpose of the utility model is to provide a high-efficiency clinker cooling and conveying device to solve the problems raised by the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an efficient clinker cooling and conveying device, comprising: a casing, a conveyor belt, a blower and an air duct;
[0007] A conveyor belt is provided inside the casing, and a blower is connected to the upper surface of the casing. An air duct is connected to one side of the blower, and a spray bucket is connected to the bottom of the air duct. The spray bucket is connected to the upper inner wall of the casing. A dispersion mechanism is provided on the upper inner wall of the casing near the spray bucket, and a cooling mechanism is provided on one side of the casing.
[0008] The dispersing mechanism includes: a feed hopper, a drive motor, a first broken roller, a second broken roller, a driven gear, a driving gear, a support leg, a torque motor, a crankshaft and a transmission plate. The feed hopper is connected to the upper inner wall of the casing near the ejection bucket, and the front part of the feed hopper is connected to the drive motor through the motor seat. The output end of the drive motor passes through the inner wall of the feed hopper and is connected to the first broken roller, and the first broken roller passes through and rotates on the inner wall of the feed hopper.
[0009] Preferably, a second broken roller is provided on one side of the first broken roller, the second broken roller rotates through the inner wall of the feed hopper, and the rear of the second broken roller is connected to a driven gear, one side of the driven gear is meshed with a driving gear, and the driving gear is connected to the rear of the first broken roller.
[0010] Preferably, the bottom of the conveyor belt is rotatably connected to a support leg through a lug, and the support leg is connected to the bottom of the inner wall of the casing.
[0011] Preferably, the front portion of the casing is connected to a torque motor via a motor base, the output end of the torque motor passes through the inner wall of the casing and is connected to a crankshaft, and the crankshaft is rotatably connected to the rear portion of the inner wall of the casing.
[0012] Preferably, a transmission plate is rotatably connected to the crankshaft, and the other end of the transmission plate is rotatably connected to the bottom of the conveyor belt through a lug.
[0013] Preferably, the cooling mechanism includes: a water tank, a cooling plate, a semiconductor refrigeration plate, a cooling fan, a water pump, a water pipe, a copper pipe network and a spray head. One side of the casing is connected to the water tank by bolts, and the front part of the inner wall of the water tank is penetrated by a cooling plate.
[0014] Preferably, a semiconductor refrigeration plate is connected to the front of the cold conduction plate.
[0015] Preferably, a heat dissipation fan is connected to the front of the semiconductor refrigeration plate.
[0016] Preferably, one side of the water tank is connected to a water pump, one side of the water pump is connected to a water pipe, the other end of the water pipe passes through the inner wall of the casing and is connected to a copper pipe network, the copper pipe network is connected to the inner wall of the casing, and the copper pipe network is arranged below the spray bucket.
[0017] Preferably, a spray head is connected below the copper pipe network, and the spray head is arranged above the conveyor belt.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: the high-efficiency clinker cooling and conveying device breaks the cement blocks by rotating the first and second breaking rollers, and the torque motor drives the conveyor belt to swing up and down along the legs, vibrating and rolling the cement, thereby improving the turning effect of the high-efficiency clinker cooling and conveying device; the water in the water tank is cooled by the semiconductor refrigeration plate, and is sent into the copper pipe network to spray water mist to cool the cement, thereby improving the cooling effect of the high-efficiency clinker cooling and conveying device. The specific contents are as follows:
[0019] 1. By adding cooled cement into the feed hopper, the driving motor drives the first and second breaking rollers to rotate to break the cement blocks. The torque motor drives the crankshaft to rotate, driving the conveyor belt to swing up and down along the legs, vibrating and rolling the cement, thereby improving the turning effect of the high-efficiency clinker cooling and conveying device.
[0020] 2. By adding water into the water tank, the semiconductor refrigeration sheet cools the water and conducts it to the cold conduction plate to cool the water. The water is then pumped into the copper pipe network to cool the air blown out of the spray bucket. At the same time, water mist is sprayed from the spray head to cool the cement on the conveyor belt, thereby improving the cooling effect of the high-efficiency clinker cooling and conveying device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the three-dimensional cross-sectional structure of the casing of the utility model;
[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the first damaged roller of the utility model;
[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the crankshaft of the utility model;
[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the copper pipe network of the utility model;
[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the cooling plate of the present invention.
[0027] In the figure: 1. Casing; 2. Conveyor belt; 3. Blower; 4. Air duct; 5. Spray bucket; 6. Dispersion mechanism; 601. Feed hopper; 602. Drive motor; 603. First broken roller; 604. Second broken roller; 605. Driven gear; 606. Driving gear; 607. Support leg; 608. Torque motor; 609. Crankshaft; 610. Transmission plate; 7. Cooling mechanism; 701. Water tank; 702. Cooling plate; 703. Semiconductor refrigeration plate; 704. Cooling fan; 705. Water pump; 706. Water pipe; 707. Copper pipe network; 708. Spray head. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figures 1-4 The utility model provides a technical solution: an efficient clinker cooling and conveying device, comprising: a casing 1, a conveyor belt 2, a blower 3 and an air duct 4; a conveyor belt 2 is arranged inside the casing 1, and the upper surface of the casing 1 is connected to the blower 3, one side of the blower 3 is connected to the air duct 4, the bottom of the air duct 4 is connected to a spray bucket 5, the spray bucket 5 is connected to the upper inner wall of the casing 1, a dispersion mechanism 6 is arranged on the upper inner wall of the casing 1 near the spray bucket 5, and one side of the casing 1 is provided with a A cooling mechanism 7 is provided; the dispersion mechanism 6 includes: a feed hopper 601, a drive motor 602, a first broken roller 603, a second broken roller 604, a driven gear 605, a driving gear 606, a support leg 607, a torque motor 608, a crankshaft 609 and a transmission plate 610. The feed hopper 601 is connected to the upper inner wall of the housing 1 near the ejection bucket 5. The front part of the feed hopper 601 is connected to the drive motor 602 through the motor seat. The output end of the drive motor 602 is connected to the upper inner wall of the housing 1 near the ejection bucket 5. The inner wall of the feed hopper 601 is connected to a first broken roller 603, which rotates through the inner wall of the feed hopper 601. A second broken roller 604 is provided on one side of the first broken roller 603, which rotates through the inner wall of the feed hopper 601. The rear of the second broken roller 604 is connected to a driven gear 605, and one side of the driven gear 605 is meshed with a driving gear 606, which is connected to the first broken roller 603. At the rear, the bottom of the conveyor belt 2 is rotatably connected to a support leg 607 through a connecting ear, and the support leg 607 is connected to the bottom of the inner wall of the casing 1. The front of the casing 1 is connected to a torque motor 608 through a motor seat, and the output end of the torque motor 608 passes through the inner wall of the casing 1 and is connected to a crankshaft 609, which is rotatably connected to the rear of the inner wall of the casing 1, and a transmission plate 610 is rotatably connected to the crankshaft 609, and the other end of the transmission plate 610 is rotatably connected to the bottom of the conveyor belt 2 through a connecting ear.
[0030] During specific implementation, cooled cement is added into the feed hopper 601, and the driving motor 602 drives the first breaking roller 603 and the driving gear 606 to rotate. The driving gear 606 drives the driven gear 605 to drive the second breaking roller 604 to rotate, breaking the cement blocks and dropping them onto the conveyor belt 2. The torque motor 608 drives the crankshaft 609 to rotate, driving the transmission plate 610 to move up and down, and the transmission plate 610 drives the conveyor belt 2 to swing up and down along the support leg 607, vibrating and rolling the cement to improve the cement turning effect.
[0031] See Figure 1 、 Figure 2 、 Figure 5 and Figure 6 It can be seen that the cooling mechanism 7 includes: a water tank 701, a cold plate 702, a semiconductor refrigeration sheet 703, a heat dissipation fan 704, a water pump 705, a water pipe 706, a copper pipe network 707 and a spray head 708. One side of the casing 1 is connected to the water tank 701 by bolts, the front part of the inner wall of the water tank 701 is penetrated and connected with the cold plate 702, the front part of the cold plate 702 is connected with the semiconductor refrigeration sheet 703, the front part of the semiconductor refrigeration sheet 703 is connected with the heat dissipation fan 704, one side of the water tank 701 is connected to the water pump 705, one side of the water pump 705 is connected to the water pipe 706, the other end of the water pipe 706 penetrates the inner wall of the casing 1 and is connected to the copper pipe network 707, the copper pipe network 707 is connected to the inner wall of the casing 1, and the copper pipe network 707 is arranged below the ejection bucket 5, the bottom of the copper pipe network 707 is connected with the spray head 708, and the spray head 708 is arranged above the conveyor belt 2.
[0032] During specific implementation, water is added to the water tank 701, and the semiconductor refrigeration plate 703 generates heat on one side, which is dissipated by the heat dissipation fan 704, and the semiconductor refrigeration plate 703 cools the other side, which is conducted to the cold plate 702 to cool the water, and then is sent into the copper pipe network 707 through the water pipe 706 by the water pump 705 to cool the air blown out of the spray bucket 5, and at the same time, water mist is sprayed from the spray head 708 to cool the cement on the conveyor belt 2 and suppress dust, thereby improving the cooling effect.
[0033] To sum up: when using this kind of high-efficiency clinker cooling and conveying device, first, the high-efficiency clinker cooling and conveying device is transported to the cement production site, the water source is connected to the water tank 701 with a pipe, water is injected into the water tank 701, and the cement to be cooled is poured into the feed hopper 601. Large pieces are broken by the first broken roller 603 and the second broken roller 604 and scattered on the conveyor belt 2 for transportation. The torque motor 608 drives the conveyor belt 2 to swing up and down along the support legs 607, vibrating and rolling the cement. The water pump 705 sends the cooling water in the casing 1 into the copper pipe network 707 and sprays water mist from the spray head 708. The blower 3 sends outside air into the air duct 4 and blows it out from the spray bucket 5. When the wind passes through the surface of the copper pipe network 707, cold wind is formed. Together with the cold water mist, the cement transported by the conveyor belt 2 on the conveyor belt 2 is cooled. The content not described in detail in this description belongs to the existing technology known to professional and technical personnel in this field.
[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A high-efficiency clinker cooling and conveying device, comprising: The casing (1), the conveyor belt (2), the blower (3) and the air duct (4) are characterized in that; A conveyor belt (2) is provided inside the casing (1), and a blower (3) is connected to the upper surface of the casing (1), a side of the blower (3) is connected to an air duct (4), the bottom of the air duct (4) is connected to a spray bucket (5), the spray bucket (5) is connected to the upper part of the inner wall of the casing (1), a dispersion mechanism (6) is provided above the inner wall of the casing (1) near the spray bucket (5), and a cooling mechanism (7) is provided on one side of the casing (1); The dispersing mechanism (6) comprises: a feed hopper (601), a driving motor (602), a first broken roller (603), a second broken roller (604), a driven gear (605), a driving gear (606), a support leg (607), a torque motor (608), a crankshaft (609) and a transmission plate (610); the feed hopper (601) is connected to the upper inner wall of the housing (1) near the ejection hopper (5); the front of the feed hopper (601) is connected to the driving motor (602) via a motor base; the output end of the driving motor (602) is connected to the first broken roller (603) through the inner wall of the feed hopper (601); the first broken roller (603) is rotated on the inner wall of the feed hopper (601).
2. The high-efficiency clinker cooling and conveying device according to claim 1, characterized in that: A second broken roller (604) is provided on one side of the first broken roller (603), and the second broken roller (604) rotates on the inner wall of the feed hopper (601), and the rear of the second broken roller (604) is connected to a driven gear (605), and one side of the driven gear (605) is meshed with a driving gear (606), and the driving gear (606) is connected to the rear of the first broken roller (603).
3. The high-efficiency clinker cooling and conveying device according to claim 1, characterized in that: The bottom of the conveyor belt (2) is rotatably connected to a support leg (607) via a lug, and the support leg (607) is connected to the lower side of the inner wall of the casing (1).
4. The high-efficiency clinker cooling and conveying device according to claim 1, characterized in that: The front portion of the housing (1) is connected to a torque motor (608) via a motor base, and the output end of the torque motor (608) passes through the inner wall of the housing (1) and is connected to a crankshaft (609), which is rotatably connected to the rear portion of the inner wall of the housing (1).
5. The high-efficiency clinker cooling and conveying device according to claim 4, characterized in that: A transmission plate (610) is rotatably connected to the crankshaft (609), and the other end of the transmission plate (610) is rotatably connected to the bottom of the conveyor belt (2) through a lug.
6. The high-efficiency clinker cooling and conveying device according to claim 1, characterized in that: The cooling mechanism (7) comprises: a water tank (701), a cooling plate (702), a semiconductor cooling plate (703), a cooling fan (704), a water pump (705), a water pipe (706), a copper pipe network (707) and a spray head (708); one side of the housing (1) is connected to the water tank (701) by bolts, and the front part of the inner wall of the water tank (701) is penetrated and connected to the cooling plate (702).
7. The high-efficiency clinker cooling and conveying device according to claim 6, characterized in that: The front portion of the cooling plate (702) is connected to a semiconductor cooling plate (703).
8. The high-efficiency clinker cooling and conveying device according to claim 7, characterized in that: The front of the semiconductor refrigeration plate (703) is connected to a heat dissipation fan (704).
9. The high-efficiency clinker cooling and conveying device according to claim 6, characterized in that: One side of the water tank (701) is connected to a water pump (705), one side of the water pump (705) is connected to a water pipe (706), the other end of the water pipe (706) passes through the inner wall of the casing (1) and is connected to a copper pipe network (707), the copper pipe network (707) is connected to the inner wall of the casing (1), and the copper pipe network (707) is arranged below the spray bucket (5).
10. The high-efficiency clinker cooling and conveying device according to claim 9, characterized in that: A spray head (708) is connected below the copper pipe network (707), and the spray head (708) is arranged above the conveyor belt (2).
Citation Information
Patent Citations
Cement clinker cooling device
CN220853174U