Welding wire processing and carrying device
By designing an automated welding wire processing and handling device and utilizing the combination of an electric telescopic rod and a servo motor, the automated handling of the welding wire winding rack is achieved, solving the problems of high cost and manual damage caused by the heavy weight of the welding wire winding rack and improving operational convenience.
Patent Information
- Application Number
- CN202422679004.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-04
AI Technical Summary
After the existing welding wire is processed and coiled, it is heavy to transport, which requires the operator to expend a lot of physical strength, increases labor costs and may cause back injuries.
A welding wire processing and handling device is designed, which includes a base plate, a placement frame, an electric telescopic rod, a motor-driven handling mechanism and a servo motor. The welding wire winding rack is automatically transported in a mechanized manner. The automatic handling of the welding wire winding rack is achieved by the cooperation of the electric telescopic rod and the servo motor.
It reduces the need for manual handling, reduces labor costs, improves the convenience of carrying the wire coiling stand, and avoids waist injuries caused by heavy weight.
Smart Images

Figure CN223315913U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a welding wire processing and transporting device, belonging to the technical field of transporting devices. Background Art
[0002] Welding wire is a metal wire welding material used as filler metal or as a conductive electrode. In gas welding and gas tungsten arc welding, the welding wire is used as filler metal; in submerged arc welding, electroslag welding and other metal arc welding methods, the welding wire is both filler metal and conductive electrode.
[0003] After the welding wire is processed, it needs to be transported using a transport device. However, the existing welding wire will be coiled after processing to facilitate subsequent transportation and storage. When transporting the coiled welding wire, due to its overall weight, the operator has to carry it to the transport vehicle, which consumes a lot of physical strength and labor costs, and may cause injuries to the waist of the transporter, making it inconvenient for the operator to use.
[0004] Therefore, a welding wire processing and transporting device is proposed. Utility Model Content
[0005] In view of this, the present invention provides a welding wire processing and handling device to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0006] The technical solution of the utility model is achieved as follows: a welding wire processing and handling device comprises a base plate, a placement frame is fixedly installed on the top of the base plate, a welding wire winding rack is placed inside the placement frame, welding wire is wound on the surface of the welding wire winding rack, electric telescopic rods are fixedly installed on the front and rear sides of the top of the base plate, top plates are fixedly installed on the tops of the two electric telescopic rods, U-shaped clamping plates are movably connected to the four sides of the bottom of the base plate, and movable wheels are movably connected to the inner sides of the four U-shaped clamping plates;
[0007] A conveying mechanism is provided on the surface of the top plate, and the conveying mechanism includes a moving block and a fixed block. The moving block is provided at the bottom of the top plate, and a mounting frame is fixedly installed at the bottom of the moving block. The eight fixed blocks are located around the bottom of the mounting frame, and the outer sides of the eight fixed blocks are movably connected to connecting rods, and the other ends of the eight connecting rods are movably connected to movable blocks.
[0008] Further preferably, a driving motor is fixedly installed on the left side of the top plate, the output end of the driving motor is fixedly connected to a reciprocating rod, the surface of the reciprocating rod is threadedly connected to a reciprocating block, and the moving block is fixedly installed on the bottom of the reciprocating block.
[0009] Further preferably, a servo motor is fixedly installed on the top of the mounting frame, the output end of the servo motor is fixedly connected to a screw rod, the surface of the screw rod is threadedly connected to a screw block, and the eight fixed blocks are fixedly installed around the two screw blocks.
[0010] Further preferably, first limiting rods are fixedly installed on both the front and rear sides of the top of the top plate, and the reciprocating block is slidably connected to the surfaces of the two first limiting rods.
[0011] Further preferably, a moving groove is opened on the top of the top plate, and the moving block passes through the inner cavity of the moving groove and extends to the bottom of the top plate.
[0012] Further preferably, second limiting rods are fixedly installed around the bottom of the mounting frame, and the two screw blocks are slidably connected to the surfaces of the four second limiting rods.
[0013] Further preferably, sliding grooves are provided around the bottom of the mounting frame, and the tops of the four movable blocks are slidably connected to the inner cavities of the four sliding grooves.
[0014] Further preferably, sliding rods are fixedly installed on both the front and rear sides of the top of the bottom plate, and the two sliding rods are slidably connected to the inner surface of the top plate.
[0015] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:
[0016] 1. The utility model sets a conveying mechanism. Through the output of the driving motor, the moving block moves to the right. At this time, the electric telescopic rod contracts downward, so that the conveying mechanism moves downward as a whole, and the movable block is located inside the welding wire winding rack. Then, through the output of the servo motor, the lead screw drives the screw block to move upward. At this time, the connecting rod flips and pushes the movable block to fit the inside of the welding wire winding rack. Then, the electric telescopic rod extends upward, so that the conveying mechanism as a whole moves upward synchronously with the welding wire winding rack. The driving motor outputs in the opposite direction, so that the reciprocating rod drives the reciprocating block to The wire reel rack moves synchronously to the left. When the wire reel rack moves to the top of the placement frame, the electric telescopic rod contracts to make the wire reel rack enter the inner side of the placement frame. Then the servo motor outputs in the reverse direction, and the movable block moves inward to release the fixation of the wire reel rack, thereby completing the transportation of the wire reel rack. The automatic transportation of the wire reel rack saves the step of manually transporting the wire reel rack to the bottom plate, avoids the situation where the transportation cost is high due to the heavy weight of the wire reel rack, improves the convenience of transporting the wire reel rack, and is convenient for operators to use.
[0017] The cam is used to move the rod and the guide rail is used to move the rod so that the rod can move in a predetermined direction and the moving direction of the rod can be adjusted accordingly.
[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0020] Figure 1 This is a schematic diagram of the three-dimensional front view structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the drive motor structure of the utility model;
[0022] Figure 3 For the utility model Figure 2 A is an enlarged structural diagram;
[0023] Figure 4 This is a schematic diagram of the servo motor structure of the utility model;
[0024] Figure 5 This is a schematic diagram of the transport mechanism structure of the present utility model.
[0025] Figure numerals: 1. Base plate; 2. Transport mechanism; 201. Drive motor; 202. Reciprocating rod; 203. Reciprocating block; 204. Moving block; 205. Mounting frame; 206. Servo motor; 207. Screw rod; 208. Screw block; 209. Fixed block; 210. Connecting rod; 211. Movable block; 212. First limiting rod; 213. Moving groove; 214. Second limiting rod; 215. Slide groove; 3. Top plate; 4. Placement frame; 5. Wire winding rack; 6. Electric telescopic rod; 7. Slide rod; 8. U-shaped splint; 9. Movable wheel. DETAILED DESCRIPTION
[0026] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.
[0027] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0028] Example 1
[0029] like Figure 1-5 As shown, the embodiment of the present invention provides a welding wire processing and handling device, including a base plate 1, a placement frame 4 is fixedly installed on the top of the base plate 1, a welding wire winding rack 5 is placed inside the placement frame 4, and welding wire is wound on the surface of the welding wire winding rack 5, electric telescopic rods 6 are fixedly installed on the front and back sides of the top of the base plate 1, and a top plate 3 is fixedly installed on the top of the two electric telescopic rods 6, U-shaped splints 8 are movably connected to the four sides of the bottom of the base plate 1, and movable wheels 9 are movably connected to the inner sides of the four U-shaped splints 8;
[0030] A conveying mechanism 2 is provided on the surface of the top plate 3, and the conveying mechanism 2 includes a moving block 204 and a fixed block 209. The moving block 204 is provided at the bottom of the top plate 3, and a mounting frame 205 is fixedly installed at the bottom of the moving block 204. The eight fixed blocks 209 are all located around the bottom of the mounting frame 205. The outer sides of the eight fixed blocks 209 are movably connected with connecting rods 210, and the other ends of the eight connecting rods 210 are movably connected with movable blocks 211. A driving motor 201 is fixedly installed on the left side of the top plate 3, and the output end of the driving motor 201 is fixedly connected to the reciprocating rod 202. The surface of the reciprocating rod 202 is threadedly connected to the reciprocating block 203. The moving block 204 is fixedly installed at the bottom of the reciprocating block 203, and a servo motor 206 is fixedly installed on the top of the mounting frame 205. The output end of the servo motor 206 is fixedly connected to the screw rod 207. The surface of the screw rod 207 is threadedly connected to the screw block 208. The eight fixed blocks 209 are fixedly installed around the two screw blocks 208.
[0031] By setting up the conveying mechanism 2, the output of the driving motor 201 causes the moving block 204 to move to the right. At this time, the electric telescopic rod 6 contracts downward, causing the conveying mechanism 2 to move downward as a whole, and causing the movable block 211 to be located inside the welding wire winding rack 5. Subsequently, the output of the servo motor 206 causes the screw rod 207 to drive the screw block 208 to move upward. At this time, the connecting rod 210 is flipped and pushes the movable block 211 to fit the inside of the welding wire winding rack 5. Subsequently, the electric telescopic rod 6 is extended upward, causing the conveying mechanism 2 to move upward synchronously with the welding wire winding rack 5 as a whole. The driving motor 201 outputs in the reverse direction, causing the reciprocating rod 202 to drive The reciprocating block 203 and the welding wire winding rack 5 move synchronously to the left. When the welding wire winding rack 5 moves to the top of the placement frame 4, the electric telescopic rod 6 contracts to make the welding wire winding rack 5 enter the inner side of the placement frame 4. Then the servo motor 206 outputs in the reverse direction, and the movable block 211 moves inward to release the fixation of the welding wire winding rack 5, thereby completing the transportation of the welding wire winding rack 5. By automatically transporting the welding wire winding rack 5, the step of manually transporting the welding wire winding rack 5 to the base plate 1 is saved, and the situation of high transportation cost due to the heavy weight of the welding wire winding rack 5 is avoided, thereby improving the convenience of transporting the welding wire winding rack 5 and facilitating the use of the operator.
[0032] Example 2
[0033] like Figure 1 、 Figure 2 、 Figure 3 and Figure 5 As shown, in one embodiment, the front and rear sides of the top of the top plate 3 are fixedly installed with a first limit rod 212, the reciprocating block 203 is slidably connected to the surface of the two first limit rods 212, the top of the top plate 3 is provided with a moving groove 213, the moving block 204 passes through the inner cavity of the moving groove 213 and extends to the bottom of the top plate 3, the bottom of the mounting frame 205 is fixedly installed with a second limit rod 214, the two screw blocks 208 are slidably connected to the surfaces of the four second limit rods 214, the bottom of the mounting frame 205 is provided with a slide groove 215, the tops of the four movable blocks 211 are slidably connected to the inner cavity of the four slide grooves 215, the front and rear sides of the top of the bottom plate 1 are fixedly installed with a slide rod 7, and the two slide rods 7 are slidably connected to the inner surface of the top plate 3.
[0034] By setting the first limit rod 212, the movement of the reciprocating block 203 can be limited, thereby preventing the reciprocating block 203 from deviating when moving, thereby affecting the handling work of the wire winding rack 5. By setting the moving groove 213, the movement of the moving block 204 can be limited, thereby preventing the moving block 204 from deviating when moving, thereby affecting the handling work of the wire winding rack 5. By setting the second limit rod 214, the movement of the screw block 208 can be limited, thereby preventing the screw block 208 from deviating when moving, thereby affecting the handling effect of the wire winding rack 5. By setting the slide groove 215, the moving direction of the movable block 211 can be limited, thereby facilitating the handling work of the wire winding rack 5. By setting the slide bar 7, the upward and downward movement direction of the top plate 3 can be limited, thereby preventing the top plate 3 from deviating when moving, thereby affecting the handling effect of the wire winding rack 5.
[0035] When the utility model is working: first, the base plate 1 is moved to the outside of the welding wire winding rack 5 to be transported, so that the welding wire winding rack 5 is on the inside of the notch on the right side of the base plate 1, and then the reciprocating rod 202 drives the reciprocating block 203 and the moving block 204 to move synchronously to the right through the output of the driving motor 201. At this time, the components at the bottom of the mounting frame 205 and the connecting rod 210 are all at the top of the welding wire winding rack 5, and then the telescopic movable block 211 is moved to the inside of the welding wire winding rack 5 through the output of the electric telescopic rod 6. The screw rod 207 drives the screw block 208 to move upward through the output of the servo motor 206. At this time, the fixed block 209 moves upward synchronously, and causes the connecting rod 210 to flip, and at this time the movable block 211 is turned to The outer side moves and fits into the inner side of the welding wire winding rack 5, and then the welding wire winding rack 5 and the conveying mechanism 2 move upward as a whole through the extension of the electric telescopic rod 6, and then the driving motor 201 outputs in reverse, so that the reciprocating rod 202 drives the reciprocating block 203 and the parts at its bottom and the welding wire winding rack 5 to move to the left synchronously, and then the electric telescopic rod 6 is extended and retracted. After the welding wire winding rack 5 moves to the inner side of the placement frame 4, the servo motor 206 outputs in reverse, so that the lead screw 207 drives the screw block 208 and the fixed block 209 to move downward. At this time, the connecting rod 210 flips and pulls the movable block 211 to move inward, releasing the fixation of the welding wire winding rack 5, thereby completing the conveying of the welding wire winding rack 5.
[0036] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.
Claims
1. A welding wire processing and handling device, comprising a base plate (1), characterized in that: A placement frame (4) is fixedly installed on the top of the base plate (1), a welding wire reel (5) is placed on the inner side of the placement frame (4), and welding wire is wound on the surface of the welding wire reel (5). Electric telescopic rods (6) are fixedly installed on the front and rear sides of the top of the base plate (1), and a top plate (3) is fixedly installed on the top of the two electric telescopic rods (6). U-shaped clamps (8) are movably connected to the four sides of the bottom of the base plate (1), and movable wheels (9) are movably connected to the inner sides of the four U-shaped clamps (8). A transport mechanism (2) is provided on the surface of the top plate (3), and the transport mechanism (2) comprises a moving block (204) and a fixed block (209). The moving block (204) is provided at the bottom of the top plate (3), and a mounting frame (205) is fixedly installed at the bottom of the moving block (204). Eight fixed blocks (209) are located around the bottom of the mounting frame (205), and the outer sides of the eight fixed blocks (209) are movably connected to connecting rods (210), and the other ends of the eight connecting rods (210) are movably connected to movable blocks (211).
2. The welding wire processing and handling device according to claim 1, characterized in that: A driving motor (201) is fixedly mounted on the left side of the top plate (3); an output end of the driving motor (201) is fixedly connected to a reciprocating rod (202); a surface of the reciprocating rod (202) is threadedly connected to a reciprocating block (203); and the moving block (204) is fixedly mounted on the bottom of the reciprocating block (203).
3. The welding wire processing and handling device according to claim 1, characterized in that: A servo motor (206) is fixedly mounted on the top of the mounting frame (205); an output end of the servo motor (206) is fixedly connected to a screw rod (207); the surface of the screw rod (207) is threadedly connected to a screw block (208); and eight fixed blocks (209) are fixedly mounted around two of the screw blocks (208).
4. The welding wire processing and handling device according to claim 2, characterized in that: First limiting rods (212) are fixedly mounted on both the front and rear sides of the top of the top plate (3), and the reciprocating block (203) is slidably connected to the surfaces of the two first limiting rods (212).
5. The welding wire processing and transporting device according to claim 1, characterized in that: A moving groove (213) is provided on the top of the top plate (3), and the moving block (204) passes through the inner cavity of the moving groove (213) and extends to the bottom of the top plate (3).
6. The welding wire processing and transporting device according to claim 3, characterized in that: Second limiting rods (214) are fixedly installed around the bottom of the mounting frame (205), and the two screw blocks (208) are slidably connected to the surfaces of the four second limiting rods (214).
7. The welding wire processing and handling device according to claim 1, characterized in that: Slide grooves (215) are provided around the bottom of the mounting frame (205), and the tops of the four movable blocks (211) are slidably connected to the inner cavities of the four slide grooves (215).
8. The welding wire processing and transporting device according to claim 1, characterized in that: Sliding rods (7) are fixedly installed on both the front and rear sides of the top of the bottom plate (1), and the two sliding rods (7) are slidably connected to the inner surface of the top plate (3).