Automatic winding machine for sheet pearl wool production

Abstract

The utility model discloses an automatic winding machine for sheet pearl wool production, and relates to the technical field of sheet pearl wool winding appliances, the automatic winding machine comprises a fixed frame and a plurality of supporting columns fixedly connected with the fixed frame in the vertical direction, one side of the fixed frame is fixedly connected with a supporting plate, and the upper end of the supporting plate is provided with a transmission mechanism; a traction mechanism is horizontally mounted between the upper ends of the supporting columns; according to the sheet pearl wool automatic winding device, through mutual cooperation of a second traction roller and a traction pressing roller, the sheet pearl wool can be conveniently prevented from curling and loosening in the automatic winding process, the sheet pearl wool automatic winding stability is improved, then the function of preventing curling and loosening is achieved, and through mutual cooperation of a cutter pressing roller and an automatic winding shaft, the cutting efficiency is improved. According to the sheet pearl wool winding machine, manual intervention is conveniently reduced, the consistency and stability of sheet pearl wool products which are automatically wound are improved, then the functions of improving production efficiency and reducing labor cost are achieved, and finally the problems that when a winding machine is operated, manual operation is relied on, efficiency is low, and curling and loosening are prone to occurring are solved.

Description

Technical Field

[0001] The invention relates to the technical field of thin-sheet pearl cotton winding tools, in particular to an automatic winding machine for producing thin-sheet pearl cotton. Background Art

[0002] EPE foam is a lightweight, flexible packaging material with good cushioning properties, and is widely used in protective packaging for electronic products, furniture, home appliances and other industries. With the increasing market demand for environmentally friendly and lightweight packaging materials, the production of EPE foam is becoming increasingly automated to improve production efficiency and reduce labor costs. In the production process of EPE foam, winding is an important link, which directly affects the quality of the product and the convenience of subsequent processing. The traditional winding method often relies on manual operation, which is inefficient and prone to problems such as curling and sagging. The automatic winding machine for the production of EPE foam includes a feeding system, a winding device, a drive system, a cutting device, etc.; and the existing automatic winding machine for the production of EPE foam often relies on manual operation during use, which is inefficient and prone to problems such as curling and sagging. For this reason, the present application designs an automatic winding machine for the production of EPE foam to solve the above problems. Summary of the Invention

[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an automatic winding machine for the production of thin pearl cotton sheets.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: an automatic winding machine for the production of thin pearl cotton sheets, comprising a fixed frame and a plurality of support columns of different heights fixed to the fixed frame in the vertical direction, a support plate fixed to one side of the fixed frame, a transmission mechanism installed at the upper end of the support plate, and a traction mechanism installed horizontally between the upper ends of the support columns, a flipping mechanism installed at the rear end of the traction mechanism, a cutting mechanism installed at one end of the flipping mechanism, an automatic winding device placed behind the cutting mechanism, and a flip protection plate fixed to the fourth row of support columns at the lower end of the cutting mechanism.

[0005] Preferably, the upper ends of the first row of support columns at one end of the fixed frame are all mounted with positioning seats via bolts, and traction driven rollers are mounted between the positioning seats.

[0006] Preferably, the traction mechanism includes a first traction roller, a fixed seat, and a second traction roller. The fixed seat is fixed to a connecting rod horizontally fixed between the second row of support columns and the upper end of the third row of support columns by bolts, and the first traction roller and the second traction roller are respectively installed between the fixed seats. One end of the first traction roller and the second traction roller are respectively fixed with a first traction wheel and a second traction wheel. The outer sides of the first traction wheel and the second traction wheel are both sleeved with protective covers, and the protective covers are tightly fitted on one side of the second and third rows of support columns.

[0007] Preferably, positioning plates are installed on the inner sides of the fixing seats at both ends of the second traction roller, and the positioning plates are fixed to both sides of the third row of support columns by bolts, and guide openings are opened in the middle of the positioning plates in the vertical direction, and the traction pressure roller is clamped between the guide openings.

[0008] Preferably, a positioning rod is horizontally fixed between the third row of support columns and the fourth row of support columns, a connecting seat is installed on the positioning rod, the connecting seat is fixed to the positioning rod by bolts, and an unfolding roller is installed between the connecting seats.

[0009] Preferably, the flipping mechanism includes a flipping drive motor and a flipping spindle. The flipping drive motor is fixedly connected to one end of the fourth row of support columns, and the flipping drive motor drive shaft is clamped to one end of the rotating rod. The rotating rod horizontally passes through the fourth row of support columns at both ends and is clamped on the inner side of the rotating seat, and the flipping spindle is sleeved on both ends of the rotating rod.

[0010] Preferably, the cutting mechanism includes a pneumatic flipper, a flip sub-shaft and a cutter pressure roller. The pneumatic flippers are all installed at one end of the flip main shaft, and the flip ends of the pneumatic flippers pass through the flip main shaft and are fixed to the flip sub-shaft. The cutter pressure roller is installed between the middle parts of the flip sub-shafts on both sides.

[0011] Preferably, the automatic winding device includes a connecting plate, an automatic turning machine, an automatic turning plate and an automatic winding shaft. The automatic turning machine is installed on one side of the upper end of the connecting plate. The upper end rotating shaft of the automatic turning machine is fixedly connected to the middle of the connecting plate. Automatic winding shafts are installed at both ends of the connecting plate.

[0012] The transmission mechanism is a pair of gears, and the gears are connected with the gear train by the gear train of the first gear and the gear train of the second gear train are connected with the gear train of the second gear train.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention facilitates preventing curling and loosening during the automatic winding process of the thin pearl cotton by cooperating with the second traction roller and the traction pressure roller, thereby improving the stability of the automatic winding of the thin pearl cotton, and thus realizing the function of preventing curling and loosening; and then, the cutter pressure roller and the automatic winding shaft cooperate with each other to facilitate reducing manual intervention, thereby improving the consistency and stability of the automatically wound thin pearl cotton product, and thus realizing the function of improving production efficiency and reducing labor costs, and finally solving the problems of relying on manual operation when operating the winding machine, low efficiency and easy curling and loosening. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0016] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the other side of the present invention;

[0017] Figure 3 This is a schematic diagram of the overall three-dimensional structure of the present invention when viewed from above;

[0018] Figure 4 This is a schematic diagram of the overall three-dimensional structure of the present invention from the rear view;

[0019] Figure 5 This is a schematic diagram of the overall three-dimensional structure of the traction frame of the present invention;

[0020] Figure 6 It is a schematic cross-sectional structure diagram of the traction frame transmission mechanism of the present invention;

[0021] Figure 7 It is a schematic diagram of a partial and overall three-dimensional structure of the traction frame of the present invention.

[0022] Serial numbers in the figure: 1. Fixed frame; 2. Support column; 3. Protective cover; 4. Traction driven roller; 5. Positioning seat; 6. First traction roller; 7. Fixed seat; 8. Protective box; 9. Second traction roller; 10. Traction pressure roller; 11. Positioning plate; 12. Unwinding roller; 13. Flip main shaft; 14. Flip drive motor; 15. Automatic flip plate; 16. Automatic winding shaft; 17. Connecting plate; 18. Pneumatic flipper; 19. Flip secondary shaft; 20. Cutter pressure roller; 21. Support plate; 22. Traction drive motor; 23. Flip protection plate; 24. Driving wheel; 25. First connecting wheel; 26. Second connecting wheel; 27. Auxiliary wheel; 28. Drive belt; 29. ​​First transmission wheel; 30. Second transmission wheel; 31. First belt; 32. Second belt; 33. Automatic flip machine. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] Example: See Figures 1 to 7 , an automatic winding machine for the production of thin pearl cotton, comprising a fixed frame 1 and a plurality of support columns 2 of different heights fixedly connected to the fixed frame 1 in the vertical direction, a support plate 21 is fixedly connected to one side of the fixed frame 1, a transmission mechanism is installed on the upper end of the support plate 21, and a traction mechanism is horizontally installed between the upper ends of the support columns 2, a turning mechanism is installed at the rear end of the traction mechanism, a cutting mechanism is installed at one end of the turning mechanism, an automatic winding device is placed behind the cutting mechanism, and a turning protection plate 23 is fixedly connected to the fourth row of support columns 2 at the lower end of the cutting mechanism, and the overall frame of the thin pearl cotton traction machine is easily formed by fixing the frame 1, the support columns 2 and the support plate 21; the upper ends of the first row of support columns 2 at one end of the fixed frame 1 are all fixed with positioning seats 5 by bolts, and the positioning seats 5 are installed between them There is a traction driven roller 4, which is convenient for guiding the thin piece of pearl cotton stably to the traction mechanism through the positioning seat 5 and the traction driven roller 4; the traction mechanism includes a first traction roller 6, a fixed seat 7, and a second traction roller 9. The fixed seat 7 is fixed by bolts to the connecting rod horizontally fixed between the second row of support columns 2 and the upper end of the third row of support columns 2, and the first traction roller 6 and the second traction roller 9 are respectively installed between the fixed seat 7. One end of the first traction roller 6 and the second traction roller 9 are respectively fixed with the first traction wheel and the second traction wheel. The outer side of the first traction wheel and the second traction wheel are both sleeved with a protective cover 3. The protective cover 3 fits tightly on one side of the second and third rows of support columns 2, and through the first traction roller 6 and the second traction roller 9, the thin piece of pearl cotton is conveniently transmitted to the automatic winding.

[0025] In the present invention, positioning plates 11 are installed on the inner sides of the fixing seats 7 at both ends of the second traction roller 9, and the positioning plates 11 are fixed to both sides of the third row of support columns 2 by bolts, and guide openings are opened in the vertical direction of the middle of the positioning plates 11, and traction pressure rollers 10 are clamped between the guide openings, and the positioning plates 11 and the traction pressure rollers 10 are used to prevent the thin-sheet pearl cotton from becoming loose; a positioning rod is horizontally fixed between the third row of support columns 2 and the fourth row of support columns 2, and a connecting seat is installed on the positioning rod, and the connecting seat is fixed to the positioning rod by bolts, and an unwinding roller 12 is installed between the connecting seats, and the unwinding roller 12 is used to prevent the thin-sheet pearl cotton from curling; the flipping mechanism includes a flipping drive motor 14 and a flip spindle 13, and the flipping drive motor 14 is fixed to the fourth row of support columns 2. One end of the row of support columns 2, and the flip drive motor 14 drive shaft is clamped with one end of the rotating rod, and the rotating rod horizontally passes through the two ends of the fourth row of support columns 2 and is clamped on the inner side of the rotating seat, and the two ends of the rotating rod are sleeved with a flip main shaft 13. Through the flip drive motor 14 and the flip main shaft 13, it is convenient to automatically cut the thin piece of pearl cotton to determine the cutting position; the cutting mechanism includes a pneumatic flipper 18, a flip sub-shaft 19 and a cutter pressure roller 20. The pneumatic flippers 18 are all installed at one end of the flip main shaft 13, and the flip ends of the pneumatic flippers 18 pass through the flip main shaft 13 and are fixed on the flip sub-shaft 19. A cutter pressure roller 20 is installed between the middle parts of the flip sub-shafts 19 on both sides. Through the pneumatic flipper 18 and the cutter pressure roller 20, it is convenient to ensure the accuracy and consistency of cutting.

[0026] In the present invention, the automatic winding device includes a connecting plate 17, an automatic turning machine 33, an automatic turning plate 15 and an automatic winding shaft 16. An automatic turning machine 33 is installed on one side of the upper end of the connecting plate 17. The upper end rotating shaft of the automatic turning machine 33 is fixedly connected to the middle of the connecting plate 17. Automatic winding shafts 16 are installed at both ends of the connecting plate 17. The automatic turning machine 33 and the automatic winding shaft 16 facilitate automatic winding of the thin pearl cotton sheet; the transmission mechanism includes a first transmission assembly consisting of a first connecting wheel 25 and a first transmission wheel 29, a second transmission assembly consisting of a second connecting wheel 26 and a second transmission wheel 30, the transmission ends of the first transmission assembly and the second transmission assembly respectively pass through the third row and the second row of support columns 2, and the lower ends of the first side moving assembly and the second transmission assembly are both installed with auxiliary wheels 27, and the auxiliary wheels 27 and the outer sides of the first side moving assembly and the second transmission group are all sleeved with transmission belts 28. The other end of the transmission belt 28 is sleeved with a driving wheel 24, and the middle of one end of the driving wheel 24 is clamped with a driving shaft of the traction drive motor 22. The traction drive motor 22 is fixed to the support plate 21 by bolts, and the driving end of the traction drive motor 22 passes through the protection box 8. The other ends of the first side moving component and the second transmission component inside the protection box 8 are sleeved with a protective cover 3 in the vertical direction. The upper ends of the protective cover 3 are respectively installed with a traction wheel connecting the first traction roller 6 and the second traction roller 9. The outsides of the first traction roller 6 traction wheel and the second traction roller 9 traction wheel are respectively sleeved with a first belt 31 and a second belt 32. The other ends of the first belt 31 and the second belt 32 are respectively sleeved with the outsides of the other ends of the first side moving component and the second transmission component. Through the traction drive motor 22 and the transmission mechanism, the first traction roller 6 and the second traction roller 9 are easily rotated to pull the thin piece of pearl cotton.

[0027] Working principle: In this embodiment, the present invention also proposes a method for using an automatic winding machine for producing thin pearl cotton sheets, comprising the following steps:

[0028] Step 1: First, the fixed frame 1 and the support column 2 are used to form a traction frame, and then the positioning seat 5 and the traction driven roller 4 are used to facilitate the transmission of the thin pearl cotton from the upper end of the traction driven roller 4, and then the first traction roller 6 and the second traction roller 9 between the fixed seat 7 are used to facilitate the traction of the thin pearl cotton, and then the traction drive motor 22 and the driving wheel 24 on the support plate 21 are used to provide traction power for the traction mechanism, and then the first transmission assembly composed of the first connecting wheel 25 and the first transmission wheel 29, the second connecting wheel 26 and the second transmission wheel 3 are used. 0, it is convenient to transmit the traction power through the transmission belt 28, and then pass through the protection box 8 and the auxiliary wheel 27 to prevent the transmission mechanism from being damaged, and then through the first side moving component, the second transmission component and the first traction roller 6 traction wheel, the second traction roller 9 traction wheel, it is convenient to make the first traction roller 6 and the second traction roller 9 traction rotation through the first belt 31 and the second belt 32, and then pass through the protective cover 3 to prevent the transmission component from being damaged, and then through the positioning plate 11 and the traction pressure roller 10 to prevent separation from occurring during the traction process of the thin pearl cotton;

[0029] Step 2, as the unfolding roller 12 is used to unfold the thin pearl cotton, the thin pearl cotton is prevented from loosening, and then the turning drive motor 14 and the turning main shaft 13 are turned over to make the cutting mechanism fit tightly against the thin pearl cotton, and then the turning secondary shaft 19 and the pneumatic turner 18 are turned over to make the cutter pressure roller 20 cut the thin pearl cotton, and then the turning protection plate 23 is used to prevent the turning angle from being too large during the turning cutting, causing damage to the equipment, and then the connecting plate 17 and the automatic turner 33 are used to wind the thin pearl cotton, and then the automatic turn plate 15 and the automatic winding shaft 16 are used to make the automatic winding shaft 16 alternate with each other to realize the function of automatic winding.

[0030] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An automatic winding machine for producing thin pearl cotton sheets, comprising a fixed frame (1) and a plurality of support columns (2) of different heights fixedly connected to the fixed frame (1) in a vertical direction, characterized in that: A support plate (21) is fixedly connected to one side of the fixed frame (1), a transmission mechanism is installed on the upper end of the support plate (21), and a traction mechanism is horizontally installed between the upper ends of the support columns (2), a flip mechanism is installed at the rear end of the traction mechanism, a cutting mechanism is installed at one end of the flip mechanism, an automatic winding device is placed behind the cutting mechanism, and a flip protection plate (23) is fixedly connected to the fourth row of support columns (2) at the lower end of the cutting mechanism.

2. The automatic winding machine for producing thin pearl cotton sheets according to claim 1, characterized in that: The upper ends of the first row of support columns (2) at one end of the fixed frame (1) are all mounted with positioning seats (5) via bolts, and traction driven rollers (4) are mounted between the positioning seats (5).

3. The automatic winding machine for producing thin pearl cotton sheets according to claim 1, characterized in that: The traction mechanism comprises a first traction roller (6), a fixed seat (7), and a second traction roller (9); the fixed seat (7) is fixed to a connecting rod horizontally fixed between the second row of support columns (2) and the upper end of the third row of support columns (2) by bolts, and the first traction roller (6) and the second traction roller (9) are respectively installed between the fixed seat (7); one end of each of the first traction roller (6) and the second traction roller (9) is respectively fixed to a first traction wheel and a second traction wheel; the outer sides of each of the first traction wheel and the second traction wheel are sleeved with a protective cover (3); the protective cover (3) is tightly fitted on one side of the second and third rows of support columns (2).

4. The automatic winding machine for producing thin pearl cotton sheets according to claim 3, characterized in that: Positioning plates (11) are installed on the inner sides of the fixing seats (7) at both ends of the second traction roller (9), and the positioning plates (11) are fixed to both sides of the third row of support columns (2) by bolts, and guide openings are opened in the middle of the positioning plates (11) in the vertical direction, and the traction pressure roller (10) is clamped between the guide openings.

5. The automatic winding machine for producing thin pearl cotton sheets according to claim 4, characterized in that: A positioning rod is horizontally fixed between the third row of support columns (2) and the fourth row of support columns (2), a connecting seat is installed on the positioning rod, the connecting seat is fixed to the positioning rod by bolts, and an unfolding roller (12) is installed between the connecting seats.

6. The automatic winding machine for producing thin pearl cotton sheets according to claim 1, characterized in that: The flip mechanism comprises a flip drive motor (14) and a flip spindle (13); the flip drive motor (14) is fixedly connected to one end of the fourth row of support columns (2); and the drive shaft of the flip drive motor (14) is clamped to one end of a rotating rod; the rotating rod horizontally passes through the fourth row of support columns (2) at both ends and is clamped to the inner side of the rotating seat; and the flip spindle (13) is sleeved on both ends of the rotating rod.

7. The automatic winding machine for producing thin pearl cotton sheets according to claim 1, characterized in that: The cutting mechanism comprises a pneumatic flipper (18), a flip sub-shaft (19) and a cutter pressure roller (20). The pneumatic flipper (18) is mounted on one end of the flip main shaft (13), and the flip ends of the pneumatic flipper (18) pass through the flip main shaft (13) and are fixedly connected to the flip sub-shaft (19). The cutter pressure roller (20) is mounted between the middle parts of the flip sub-shafts (19) on both sides.

8. The automatic winding machine for producing thin pearl cotton sheets according to claim 7, characterized in that: The automatic winding device comprises a connecting plate (17), an automatic turning machine (33), an automatic turning plate (15) and an automatic winding shaft (16); the automatic turning machine (33) is installed on one side of the upper end of the connecting plate (17); the upper end rotating shaft of the automatic turning machine (33) is fixedly connected to the middle part of the connecting plate (17); and the automatic winding shaft (16) is installed on both ends of the connecting plate (17).

9. The automatic winding machine for producing thin pearl cotton sheets according to claim 1, characterized in that: The transmission mechanism comprises a first transmission assembly consisting of a first connecting wheel (25) and a first transmission wheel (29), and a second transmission assembly consisting of a second connecting wheel (26) and a second transmission wheel (30). The transmission ends of the first transmission assembly and the second transmission assembly respectively pass through the third row and the second row of support columns (2), and the lower ends of the first side moving assembly and the second transmission assembly are both installed with auxiliary wheels (27). The auxiliary wheels (27) and the outer sides of the first side moving assembly and the second transmission group are all sleeved with transmission belts (28). The inner side of the other end of the transmission belt (28) is sleeved with a driving wheel (24). The middle part of one end of the driving wheel (24) is clamped with a driving shaft of a traction drive motor (22). The traction drive motor (22) is fixed to the support plate (21) by bolts, and the driving end of the traction drive motor (22) passes through the protection box (8).

10. The automatic winding machine for producing thin pearl cotton sheets according to claim 9, characterized in that: The other ends of the first side moving assembly and the second transmission assembly inside the protection box (8) are both sleeved with a protective cover (3) in a vertical direction, and the upper ends of the protective cover (3) are respectively installed with a traction wheel connected to the first traction roller (6) and the second traction roller (9), and the outer sides of the first traction roller (6) and the second traction roller (9) are respectively sleeved with a first belt (31) and a second belt (32), and the other ends of the first belt (31) and the second belt (32) are respectively sleeved with the outer sides of the other ends of the first side moving assembly and the second transmission assembly.

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