Material blocking device for discharging of military police beret
By designing a concave machine base and a material blocking device with a guide plate on the beret production line, the problem of fabric falling when the collection frame is replaced is solved, the automatic blocking and collection of the fabric pieces is achieved, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202422731178.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-11
AI Technical Summary
During the beret production process, there is no material blocking structure when the cut fabric is replaced in the collection frame, causing the fabric to fall directly to the ground, resulting in waste and inconvenience.
A material unloading assembly including a concave machine base, a feed roller and a guide plate is designed, which is equipped with a material blocking assembly. The linkage unit and the rotation unit are used to realize the automatic blocking and opening of the guide plate to ensure that the material sheets do not fall when the collection frame is replaced.
The invention effectively prevents beret sheets from falling off when the collection frame is replaced, realizes convenient separation and collection of sheets, and improves production efficiency and safety.
Smart Images

Figure CN223316105U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clothing processing equipment, in particular to a material blocking device for discharging military and police berets. Background Art
[0002] A beret is a flat, round headdress. Because it is flat and portable, it can protect a soldier's hair from oil and dirt in a small space.
[0003] In the mass production of berets, the beret is divided into several parts, cut through the fabric, and then sewn together to form the whole beret. This can achieve efficient production of berets. The fabric cutting of berets uses a laser cutting machine to achieve precise cutting.
[0004] The laser cutting bed is specially designed for the garment industry and the cutting and production of plush fabrics. It can accurately cut any pattern of a variety of clothing fabrics. It is also equipped with a feeding device to realize continuous automatic cutting of the fabric, and the cut fabric will be continuously transported forward. At this time, a collection frame is generally placed at the front end of the laser cutting bed to collect the cut fabric. However, when replacing the full collection frame, due to the lack of a material blocking structure for the fabric, the continuously transported fabric falls directly to the ground. Based on this, a material blocking device for discharging military and police berets is provided. Utility Model Content
[0005] The purpose of the utility model is to provide a material blocking device for discharging military and police berets in order to solve the above-mentioned problems.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a material-blocking device for discharging military and police berets, comprising a material-discharging assembly consisting of a concave machine base and feed rollers, wherein four feed rollers are provided and form a group of two, two groups of feed rollers are symmetrically distributed and rotatably connected to the inner top of the concave machine base, one end of the inner wall of the concave machine base is fixedly connected to a material guide plate, the material guide plate is tilted downward and is located below the two groups of feed rollers, the material guide plate is used to receive beret sheets that fall from between the two groups of feed rollers and guide the sheets to the inner side of a receiving frame;
[0007] A material blocking assembly is provided at the front end of the material guide plate, and the material blocking assembly is used to block the front end of the material blocking assembly after the material receiving frame is removed;
[0008] The material blocking assembly includes a linkage unit and a rotation unit;
[0009] The rotating unit is used to provide rotation support and reset rotation force for the linkage unit;
[0010] When the rotating unit is squeezed by the material receiving frame, the blockage on the front end of the material guide plate is released to ensure normal material unloading. When the material receiving frame releases the squeezing of the rotating unit, the rotating unit rotates upward to achieve the blockage on the front end of the material guide plate.
[0011] As a further solution of the present invention: the linkage unit includes a fan-shaped side plate, an arc-shaped baffle, and a vertical pressure plate;
[0012] The fan-shaped side plates are symmetrically connected to the two sides of the guide plate and close to the front end of the guide plate, and the arc-shaped baffle is fixed to the front ends of the two fan-shaped side plates and fits the front end of the guide plate;
[0013] The vertical pressure plate is fixed to the bottom end of the arc-shaped baffle. When the material receiving frame is placed on the inner side of the concave machine base, the vertical pressure plate is squeezed to make the fan-shaped side plate and the arc-shaped baffle rotate downward to release the blockage on the front end of the material guide plate. After the material receiving frame is removed, the squeezing of the vertical pressure plate is released, and the fan-shaped side plate and the arc-shaped baffle are automatically reset with the assistance of the rotating unit. The arc-shaped baffle protrudes to the surface of the material guide plate to achieve the blockage of the material guide plate.
[0014] As a further solution of the present invention: the rotating unit includes a rotating rod and a torsion spring;
[0015] The rotating rod is distributed on the lower surface of the guide plate and passes through both sides of the guide plate and is fixedly connected to the fan-shaped side plate. A groove is formed at the position where the lower surface of the guide plate contacts the rotating rod.
[0016] The torsion spring is sleeved on the outside of the rotating rod, and the two ends of the torsion spring are respectively engaged with the outside of the rotating rod and the inner wall of the groove;
[0017] When the fan-shaped side plate rotates downward, the torsion spring is twisted and deformed by the rotating rod, and the deformed torsion spring is used to provide power for resetting the linkage unit.
[0018] As a further solution of the present invention: side baffles are fixedly connected to both sides of the guide plate, and the side baffles and the fan-shaped side plates protruding from the upper surface of the guide plate are used to limit the two sides of the guide plate.
[0019] As a further solution of the present invention: the blanking assembly further includes a drive motor, a transmission gear, a synchronous wheel, and a synchronous belt;
[0020] The drive motor is fixed to one side of the outside of the concave base and the output end is fixedly connected to the rotating shaft of a feed roller. The transmission gears are distributed on the other side of the concave base and are fixedly connected to the rotating shafts of four feed rollers. A group of the feed rollers are meshed and linked through the transmission gears.
[0021] The synchronous wheels are respectively fixed to the rotating shafts of two feed rollers in the two groups of feed rollers, and the synchronous belt is sleeved on the outer sides of the two synchronous wheels. The two groups of feed rollers rotate synchronously through the synchronous wheels and the synchronous belt.
[0022] As a further solution of the present invention: a docking plate is fixedly connected to the end of the inner side of the concave machine base away from the opening, one end of the docking plate is attached to the end face of a feed roller located below, and the upper surface of the docking plate is flush with the upper surface of the feed roller located below, and is flush with the processing table surface of the laser cutting bed.
[0023] Compared with the prior art, the beneficial effects of the present invention are:
[0024] By setting up the unloading component and the guide plate, the beret materials and scraps can be easily separated and the beret materials can be collected. By setting up the blocking component, the front end of the guide plate can be blocked when the material receiving frame is replaced, effectively preventing the beret materials from falling to the ground. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural diagram of the utility model;
[0026] Figure 2 It is a side sectional view of the concave machine base of the utility model;
[0027] Figure 3 This is a structural diagram of the material blocking assembly of the present invention blocking the material guide plate;
[0028] Figure 4 This is a schematic diagram of the bottom structure of the material guide plate of the present utility model.
[0029] In the figure: 1. unloading assembly; 101. concave machine base; 102. feed roller; 103. drive motor; 104. transmission gear; 105. synchronous wheel; 106. synchronous belt; 107. docking plate; 2. material guide plate; 3. material receiving frame; 4. material baffle assembly; 401. fan-shaped side plate; 402. arc baffle; 403. vertical pressure plate; 404. rotating rod; 405. torsion spring; 5. side baffle. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] See also Figures 1 to 4In an embodiment of the utility model, a material-blocking device for discharging military and police berets comprises a material discharge assembly 1 consisting of a concave base 101 and feed rollers 102. Four feed rollers 102 are provided, and two of them form a group. Two groups of feed rollers 102 are symmetrically distributed and rotatably connected to the inner top of the concave base 101. A material guide plate 2 is fixedly connected to one end of the inner wall of the concave base 101. The material guide plate 2 is tilted downward and is located below the two groups of feed rollers 102. The material guide plate 2 is used to receive the beret sheets that fall from the middle of the two groups of feed rollers 102 and guide them to the inner side of a receiving frame 3.
[0032] A material blocking assembly 4 is provided at the front end of the material guide plate 2, and the material blocking assembly 4 is used to block the front end of the material blocking assembly 4 after the material receiving frame 3 is removed;
[0033] The material blocking assembly 4 includes a linkage unit and a rotating unit. The rotating unit is used to provide rotation support and reset rotation force for the linkage unit. When the rotating unit is squeezed by the material receiving frame 3, the blockage of the front end of the material guide plate 2 is released to ensure normal material unloading. When the material receiving frame 3 releases the squeezing of the rotating unit, the rotating unit rotates upward to achieve the blockage of the front end of the material guide plate 2.
[0034] The linkage unit includes a fan-shaped side plate 401, an arc-shaped baffle 402, and a vertical pressure plate 403;
[0035] The fan-shaped side plates 401 are symmetrically rotated and connected to the two sides of the guide plate 2 and close to the front end of the guide plate 2. The arc baffle 402 is fixed to the front ends of the two fan-shaped side plates 401 and fits the front end of the guide plate 2. The vertical pressure plate 403 is fixed to the bottom end of the arc baffle 402. When the material receiving frame 3 is placed on the inner side of the concave machine base 101, the vertical pressure plate 403 is squeezed to make the fan-shaped side plates 401 and the arc baffle 402 rotate downward to release the blockage of the front end of the guide plate 2. After the material receiving frame 3 is removed, the squeezing of the vertical pressure plate 403 is released. The fan-shaped side plates 401 and the arc baffle 402 are automatically reset with the assistance of the rotating unit. The arc baffle 402 protrudes to the surface of the guide plate 2 to achieve the blockage of the guide plate 2.
[0036] The rotating unit includes a rotating rod 404 and a torsion spring 405;
[0037] The rotating rod 404 is distributed on the lower surface of the guide plate 2 and passes through both sides of the guide plate 2 and is fixedly connected to the fan-shaped side plate 401. A groove is formed at the position where the lower surface of the guide plate 2 contacts the rotating rod 404. The torsion spring 405 is sleeved on the outside of the rotating rod 404, and the two ends of the torsion spring 405 are respectively engaged with the outside of the rotating rod 404 and the inner wall of the groove. When the fan-shaped side plate 401 rotates downward, the rotating rod 404 twists the torsion spring 405. The deformed torsion spring 405 is used to provide power for resetting the linkage unit.
[0038] The blanking assembly 1 further includes a driving motor 103, a transmission gear 104, a synchronous wheel 105, and a synchronous belt 106;
[0039] The drive motor 103 is fixed to one side of the outside of the concave base 101, and the output end is fixedly connected to the rotating shaft of a feed roller 102. The transmission gear 104 is distributed on the other side of the concave base 101 and is fixedly connected to the rotating shafts of four feed rollers 102. A group of feed rollers 102 are meshed and linked through the transmission gear 104. The synchronous wheels 105 are respectively fixed to the rotating shafts of two feed rollers 102 in the two groups of feed rollers 102. The synchronous belt 106 is sleeved on the outside of the two synchronous wheels 105. The two groups of feed rollers 102 rotate synchronously through the synchronous wheels 105 and the synchronous belt 106.
[0040] A docking plate 107 is fixedly connected to the inner end of the concave machine base 101 away from the opening. One end of the docking plate 107 is attached to the end face of a feed roller 102 located below. The upper surface of the docking plate 107 is flush with the upper surface of the feed roller 102 located below, and is also flush with the processing table surface of the laser cutting bed.
[0041] In this embodiment, when in use, the device is placed at the discharge front end of the laser cutting bed, and the docking plate 107 is aligned with the processing table. Then, the material receiving frame 3 is placed inside the concave machine base 101. The material receiving frame 3 contacts and pushes the vertical pressure plate 403. The vertical pressure plate 403 drives the arc baffle 402 and the fan-shaped side plate 401 to rotate synchronously. The arc baffle 402 rotates downward to release the blockage on the front end of the guide plate 2. The fan-shaped side plate 401 drives the rotating rod 404 to rotate and twists the torsion spring 405.
[0042] When cutting the beret fabric, the front end of the fabric is first manually passed through the middle of the two sets of feed rollers 102 in sequence, and then the laser cutting bed and the drive motor 103 are started synchronously (it should be noted that the drive motor 103 is synchronized with the feed drive unit of the laser cutting bed and is synchronously controlled by an external controller). The cut fabric on the laser cutting bed will be transported to the docking plate 107. At the same time, the drive motor 103 can drive the two sets of feed rollers 102 through the transmission gear 104, the synchronous collar 105, and the synchronous belt 106. The two feed rollers 102 in each set of feed rollers 102 rotate in opposite directions, so that the feed rollers 102 can form a forward conveying force on the fabric, so that the fabric moves along the upper surface of the docking plate 107 to the middle of the two sets of feed rollers 102.
[0043] At this time, the beret fabric piece will be separated from the surrounding scraps under its own weight, and the scraps will be driven by the front group of feed rollers 102 to be transported away (it should be noted that when the beret fabric is cut and laid out, the scraps remain connected and can be transported);
[0044] The beret material pieces will fall onto the guide plate 2, and then fall into the receiving frame 3 along the guide plate 2. When the receiving frame 3 is full, the receiving frame 3 can be taken away. At this time, the vertical pressure plate 403 loses the squeezing force, and the fan-shaped side plate 401, the arc-shaped baffle 402, and the vertical pressure plate 403 will automatically reset under the elastic force of the torsion spring 405. The arc-shaped baffle 402 rotates upward to block the front end of the guide plate 2, so that the falling beret material pieces are blocked on the guide plate 2, effectively preventing the beret material pieces from falling to the ground, and then a new receiving frame 3 can be put in.
[0045] Please refer to Figures 3-4 The two sides of the guide plate 2 are also fixedly connected with side baffle plates 5. The side baffle plates 5 and the fan-shaped side plates 401 protrude from the upper surface of the guide plate 2 and are used to limit the two sides of the guide plate 2.
[0046] In this embodiment, when the arc-shaped baffle 402 blocks the front end of the guide plate 2 through this structure, the beret material pieces on the guide plate 2 will not slide from both sides of the guide plate 2 into the equipment gap.
[0047] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A material-blocking device for discharging military and police berets, comprising a discharging assembly (1) consisting of a concave machine base (101) and a feed roller (102), wherein four feed rollers (102) are provided and form a group of two, and two groups of feed rollers (102) are symmetrically distributed and rotatably connected to the inner top of the concave machine base (101), characterized in that: A material guide plate (2) is fixedly connected to one end of the inner wall of the concave machine base (101), and the material guide plate (2) is tilted downward and located below the two sets of feed rollers (102). The material guide plate (2) is used to receive the beret sheet material that falls from the middle of the two sets of feed rollers (102) and guide the material to the inner side of the receiving frame (3); A material blocking assembly (4) is provided at the front end of the material guide plate (2), and the material blocking assembly (4) is used to block the front end of the material blocking assembly (4) after the material receiving frame (3) is removed; The material blocking assembly (4) includes a linkage unit and a rotation unit; The rotating unit is used to provide rotation support and reset rotation force for the linkage unit; When the rotating unit is squeezed by the material receiving frame (3), the blockage on the front end of the material guide plate (2) is released to ensure normal material discharge; when the material receiving frame (3) releases the squeeze on the rotating unit, the rotating unit rotates upward to achieve the blockage on the front end of the material guide plate (2).
2. A material blocking device for discharging military and police berets according to claim 1, characterized in that: The linkage unit comprises a fan-shaped side plate (401), an arc-shaped baffle (402), and a vertical pressure plate (403); The fan-shaped side plates (401) are symmetrically connected to the two sides of the guide plate (2) and close to the front end of the guide plate (2); the arc-shaped baffle (402) is fixed to the front ends of the two fan-shaped side plates (401) and fits the front end of the guide plate (2); The vertical pressing plate (403) is fixed to the bottom end of the arc-shaped baffle (402). When the material receiving frame (3) is placed inside the concave machine base (101), the vertical pressing plate (403) is squeezed to make the fan-shaped side plate (401) and the arc-shaped baffle (402) rotate downward to release the front end blockage of the material guide plate (2). After the material receiving frame (3) is removed, the squeezing of the vertical pressing plate (403) is released. The fan-shaped side plate (401) and the arc-shaped baffle (402) are automatically reset with the assistance of the rotating unit. The arc-shaped baffle (402) protrudes to the surface of the material guide plate (2) to achieve the blockage of the material guide plate (2).
3. A material blocking device for discharging military and police berets according to claim 2, characterized in that: The rotating unit includes a rotating rod (404) and a torsion spring (405); The rotating rod (404) is distributed on the lower surface of the guide plate (2) and passes through both sides of the guide plate (2) and is fixedly connected to the fan-shaped side plate (401). A groove is formed at the position where the lower surface of the guide plate (2) contacts the rotating rod (404); The torsion spring (405) is sleeved on the outside of the rotating rod (404), and the two ends of the torsion spring (405) are respectively clamped with the outside of the rotating rod (404) and the inner wall of the groove; When the fan-shaped side plate (401) rotates downward, the torsion spring (405) is twisted and deformed through the rotating rod (404), and the deformed torsion spring (405) is used to provide power for resetting the linkage unit.
4. A material blocking device for discharging military and police berets according to claim 2, characterized in that: Side baffles (5) are also fixedly connected to both sides of the guide plate (2); the side baffles (5) and the fan-shaped side plates (401) protrude from the upper surface of the guide plate (2) and are used to limit the two sides of the guide plate (2).
5. The material blocking device for discharging military and police berets according to claim 1, characterized in that: The blanking assembly (1) further includes a driving motor (103), a transmission gear (104), a synchronous wheel (105), and a synchronous belt (106); The driving motor (103) is fixed to one side of the outside of the concave machine base (101) and the output end is fixedly connected to the rotating shaft of a feed roller (102). The transmission gear (104) is distributed on the other side of the concave machine base (101) and is fixedly connected to the rotating shafts of four feed rollers (102). A group of the feed rollers (102) are meshed and linked via the transmission gear (104). The synchronous wheels (105) are respectively fixed to the rotating shafts of two feed rollers (102) in the two groups of feed rollers (102), and the synchronous belt (106) is sleeved on the outer sides of the two synchronous wheels (105). The two groups of feed rollers (102) rotate synchronously through the synchronous wheels (105) and the synchronous belt (106).
6. The material blocking device for discharging military and police berets according to claim 1, characterized in that: A docking plate (107) is fixedly connected to one end of the inner side of the concave machine base (101) away from the opening, and one end of the docking plate (107) is attached to the end face of a feed roller (102) located below. The upper surface of the docking plate (107) is flush with the upper surface of the feed roller (102) located below, and is also flush with the processing table surface of the laser cutting machine.