Transmission structure for glass toughening equipment

Abstract

The utility model discloses a transmission structure for glass tempering equipment. The transmission structure comprises a rack, a transmission shaft, a roller way, a frame plate, a driven magnetic wheel and a driving magnetic wheel, the transmission shaft is rotatably installed on the rack through a supporting component with a height adjusting structure. The roller way is composed of a plurality of horizontally-arranged conveying rollers, the two ends of each conveying roller are rotatably installed on a frame plate provided with a bearing groove through roller way bearings, and the frame plate is connected with the rack through a frame plate support with a height adjusting assembly. A driven magnetic wheel is arranged at one end of the conveying roller, and a driving magnetic wheel matched with the driven magnetic wheel and driving the driven magnetic wheel to rotate is arranged on the transmission shaft. By means of the design of the multi-layer adjustable transmission supporting system, multi-layer accurate adjustment from the roller way to the transmission shaft is achieved, high-precision glass conveying and the best power transmission performance are obtained, and the transmission system can adapt to various working condition requirements. Through accurate adjustment, the stability and accuracy of glass conveying are remarkably improved, meanwhile, the installation and maintenance process of equipment is simplified, the production efficiency is improved, and the maintenance cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of glass processing, in particular to a transmission structure for glass tempering equipment. Background Art

[0002] The transmission system of glass tempering equipment is crucial for ensuring glass processing and processing quality. Existing glass tempering equipment typically uses belt, chain, or magnetic transmission systems. These transmission systems present several challenges in practical applications. Belt and chain transmissions suffer from severe component wear, requiring frequent maintenance and replacement, and are prone to noise pollution. Furthermore, existing transmission structures often feature fixed rollers and drive shafts, generally lacking precise adjustment mechanisms. Existing technologies often only allow for rough adjustments and are unable to meet the precise transmission requirements under various operating conditions. This lack of adjustment precision can lead to unstable glass delivery, negatively impacting product quality, and reducing production efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a transmission structure for glass tempering equipment, which solves the traditional transmission problems of belt drive and chain drive and the problem that the existing technology can only perform rough adjustment and cannot meet the precise transmission requirements under various working conditions.

[0004] The technical solution adopted by the utility model to solve the above-mentioned technical problems is: a transmission structure for glass tempering equipment, comprising a frame, one side of which is provided with a transmission shaft, and the transmission shaft is rotatably mounted on the frame through a supporting component with a height adjustment structure; a roller conveyor composed of a plurality of horizontally arranged conveying rollers, both ends of the conveying rollers are rotatably mounted on a frame plate with bearing grooves through roller conveyor bearings, and the frame plate is connected to the frame through a frame plate support with a height adjustment component; wherein the transmission shaft extends along the conveying direction of the roller conveyor, one end of the conveying roller is further provided with a passive magnetic wheel, and the transmission shaft is provided with an active magnetic wheel that cooperates with the passive magnetic wheel and drives it to rotate.

[0005] As a preferred solution, the supporting component includes multiple bearing seats and bearing seat base plates, the transmission shaft is passed through the bearing seat, the bearing seat base plate is arranged at the lower part of the bearing seat, and is installed on the fixed plate of the frame by bolts; the height adjustment structure is arranged on the bearing seat base plate.

[0006] As a preferred solution, the bearing seat base plate and the base plate fixing plate both have a vertical extension part, and a long hole structure in the vertical direction is provided on the vertical extension part of the bearing seat base plate. The bearing seat base plate is installed on the vertical extension part of the base plate fixing plate through the long hole structure, and the height adjustment of the bearing seat is achieved by adjusting the relative position of the bearing seat base plate and the fixing plate up and down through the long hole structure.

[0007] As a preferred solution, it further includes a driving device arranged below the transmission shaft, a driving sprocket is arranged at the front end of the driving device, and a passive sprocket is arranged on the transmission shaft.

[0008] As a preferred solution, the driving sprocket is connected to the driven sprocket through a chain, and the driving device is connected to the transmission shaft through the driving sprocket, the driven sprocket and the chain.

[0009] As a preferred solution, a vertical long hole is provided on the side of the frame plate that cooperates with the frame plate support in the vertical direction, and the frame plate is connected to the frame plate support by a connecting piece passing through the long hole; a threaded hole is provided at the position opposite to the frame plate support and the bottom of the frame plate, and the height adjustment assembly also includes an adjusting bolt and a locking nut, and the adjusting bolt is screwed in the threaded hole and the end thereof abuts against the bottom surface of the frame plate.

[0010] As a preferred solution, the passive magnetic wheel is fixedly connected to the roller table through a pressure cover; and the roller table bearing is fixed in the bearing groove of the frame plate through a U-shaped clip.

[0011] As a preferred solution, the active magnetic wheel is located below the passive magnetic wheel, and the axes of the active magnetic wheel and the passive magnetic wheel are perpendicular to each other and correspond one to one.

[0012] According to the above technical solution, the beneficial effects of the utility model are:

[0013] Based on the defects of the existing technology, the utility model provides a transmission structure for glass tempering equipment through optimized design, and the specific effects are as follows:

[0014] A multi-level adjustable transmission support system is adopted. The roller conveyor adopts a frame plate bearing method. The two ends of the roller conveyor are installed in the bearing grooves of the frame plate through roller conveyor bearings; the frame plate is fixed to the frame through a frame plate support with adjustment bolts; and multiple bearing seats are arranged on the main transmission shaft, and the bottom plate is provided with a long hole for adjusting the height of the bearing seat and the transmission shaft.

[0015] First, this structural design enables multi-level precision adjustment from the roller table to the drive shaft, allowing the drive system to easily adjust the roller table and adapt to various operating conditions. This precise adjustment significantly improves the stability and accuracy of glass conveying, thereby enhancing product quality. Furthermore, this adjustability greatly simplifies equipment installation and maintenance, improving production efficiency and reducing maintenance costs.

[0016] Secondly, the adjustment bolts on the frame support and the slotted holes on the bearing base allow for precise adjustment of the roller height and fine-tuning of the drive shaft height. This allows for precise adjustment of the active and passive magnetic wheels to achieve the desired optimal gap, facilitating high-precision glass conveying and optimal power transmission performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the utility model. Those skilled in the art can also derive other drawings based on these drawings without inventive work.

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 This is the main view of the utility model;

[0020] Figure 3 It is a side view of the utility model;

[0021] Figure 4 It is a partial enlarged view of the utility model;

[0022] Figure numerals: 1. Frame; 2. Bearing seat; 3. Active magnetic wheel; 4. Passive magnetic wheel; 5. Roller; 6. Roller bearing; 7. Drive device; 8. Transmission shaft; 9. Frame plate; 10. U-shaped clip; 11. Fixing bolt; 12. Passive sprocket; 13. Driving sprocket; 14. Reducer base; 15. Bearing seat bottom plate; 16. Frame plate support; 17. Bottom plate fixing plate; 18. Pressure cover; 19. Locking nut; 20. Adjusting bolt. DETAILED DESCRIPTION

[0023] The present invention is described in detail below through exemplary embodiments; however, it should be understood that elements, structures, and features in one embodiment may also be beneficially combined in other embodiments without further description.

[0024] It should be noted that: unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meanings understood by persons having ordinary skills in the field to which the present invention belongs; the words “one”, “an” or “the” and the like used in the description and claims of the present utility model patent application do not express quantity limitations, but indicate the presence of at least one; the words “first”, “second” and “third” used herein shall not be regarded as limitations on the order of components, but are merely used to distinguish different components; the words “include” or “comprise” and the like indicate that the elements or objects appearing before “include” or “comprise” include the elements or objects listed after “include” or “comprise” and their equivalents, but do not exclude other elements or objects with the same function;

[0025] The transmission structure in this embodiment is mainly composed of multiple groups of rollers 5, frame plates 9, frame plate supports 16, roller bearings 6, passive magnetic wheels 4, active magnetic wheels 3, main transmission shafts 8, bearing seats 2, drive devices 7 and other components. These components work together to achieve smooth transportation of glass.

[0026] First, multiple sets of rollers 5 are arranged horizontally and in parallel, forming the main body of the glass conveyor. Each roller 5 is equipped with roller bearings 6 at both ends, which are installed in bearing grooves on the frame plate 9. To ensure the stability of the bearings, U-shaped clamps 10 are used to secure them. This design ensures the smooth operation of the rollers 5.

[0027] The frame plate 9 is a crucial supporting component of the entire transmission structure. It is mounted on a frame plate support 16. To accommodate varying operating environments and requirements, the support is equipped with adjustment bolts 20 for adjusting the frame plate's height. These bolts precisely adjust the height of the frame plate 9, thereby ensuring the levelness of the entire roller conveyor 5. Once adjusted, the bolts are locked with locknuts 19.

[0028] At one end of each roller conveyor 5 is a passive magnetic wheel 4, a key component in achieving magnetic transmission. The passive magnetic wheel 4 is secured to the roller conveyor 5 via a gland 18, ensuring synchronous rotation. Directly below the passive magnetic wheel 4 is a corresponding active magnetic wheel 3. The axes of the active and passive magnetic wheels 3 and 4 are perpendicular to each other, and the arrangement maximizes magnetic transmission efficiency.

[0029] The driving magnetic wheels 3 are mounted at intervals on the drive shaft 8, which is supported by the bearing block 2. The bearing block 2 is securely mounted on the frame 1 via the bearing block base plate 15 and the fixing plate 17, ensuring the stability of the entire transmission system. To precisely adjust the gap between the driving and passive magnetic wheels 3 and 4, the bearing block base plate 15 is designed with slotted holes. This design allows the distance between the driving and passive magnetic wheels to be precisely controlled by adjusting the height of the drive shaft 8 during installation and commissioning, achieving the desired optimal gap and achieving the best possible power transmission performance and transmission effect.

[0030] The drive unit 7 is the power source for the entire system. It is connected to the drive shaft 8 via a driving sprocket 13, a driven sprocket 12, and a chain drive. When the drive unit 7 is activated, the chain drive rotates the drive shaft 8. The driving magnetic wheel 3 on the drive shaft 8 rotates accordingly, coupling with the driven magnetic wheel 4 on the roller table 5 through the magnetic field. This non-contact transmission method significantly reduces mechanical wear and extends the service life of the equipment.

[0031] When the active magnetic wheel 3 rotates, the magnetic field forces the passive magnetic wheel 4, which in turn causes the rollers 5 to rotate. Multiple sets of rollers 5 operate simultaneously, forming a continuous conveying surface for smooth glass transport. This transmission method not only reduces noise but also avoids the slippage and fallout associated with traditional belt drives, significantly improving equipment efficiency.

[0032] The entire transmission structure is designed with ease of adjustment and maintenance in mind. Adjusting the adjustment bolts 20 on the frame support 16 precisely controls the levelness of the roller table 5. Adjusting the position of the bearing seat 2 optimizes the gap between the magnetic wheels. These features allow the equipment to adapt to diverse operating environments and requirements, enhancing its versatility and flexibility.

[0033] In summary, this transmission structure for glass tempering equipment achieves efficient, stable, and low-noise glass conveying by cleverly utilizing the principle of magnetic transmission and combining it with a carefully designed adjustment mechanism. It not only solves many of the problems associated with traditional transmission methods but also offers the advantage of precise adjustment to suit different needs and products, representing a novel technical solution.

Claims

1. A transmission structure for glass tempering equipment, characterized in that: It comprises a frame (1), one side of which is provided with a transmission shaft (8), and the transmission shaft is rotatably mounted on the frame via a supporting component with a height adjustment structure; A roller conveyor (5) is composed of a plurality of horizontally arranged conveyor rollers, both ends of which are rotatably mounted on a frame plate (9) provided with bearing grooves via roller conveyor bearings (6), and the frame plate is connected to the frame via a frame plate support (16) having a height adjustment assembly; The transmission shaft (8) extends along the conveying direction of the roller (5), a passive magnetic wheel (4) is provided at one end of the conveying roller, and an active magnetic wheel (3) is provided on the transmission shaft for cooperating with the passive magnetic wheel (4) and driving the passive magnetic wheel (4) to rotate.

2. The transmission structure for glass tempering equipment according to claim 1, characterized in that: The supporting component includes a plurality of bearing seats (2) and a bearing seat base plate (15), the transmission shaft is passed through the bearing seat (2), the bearing seat base plate is arranged at the lower part of the bearing seat and is mounted on the fixed plate of the frame by bolts; the height adjustment structure is arranged on the bearing seat base plate.

3. The transmission structure for glass tempering equipment according to claim 2, characterized in that: The bearing seat base plate (15) and the base plate fixing plate (17) both have a vertical extension portion, and a long hole structure in the vertical direction is provided on the vertical extension portion of the bearing seat base plate (15). The bearing seat base plate is installed on the vertical extension portion of the base plate fixing plate (17) through the long hole structure, and the height adjustment of the bearing seat (2) is achieved by adjusting the relative position of the bearing seat base plate and the fixing plate up and down through the long hole structure.

4. The transmission structure for glass tempering equipment according to claim 1, characterized in that: It also includes a driving device (7) arranged below the transmission shaft, a driving sprocket (13) is arranged at the front end of the driving device, and a passive sprocket (12) is arranged on the transmission shaft (8).

5. The transmission structure for glass tempering equipment according to claim 4, characterized in that: The driving sprocket (13) is connected to the driven sprocket (12) through a chain, and the driving device (7) is connected to the transmission shaft (8) through the driving sprocket (13), the driven sprocket (12) and the chain.

6. The transmission structure for glass tempering equipment according to claim 1, characterized in that: The frame plate (9) is provided with a vertical long hole on the side surface that cooperates with the frame plate support (16) in the vertical direction, and the frame plate is connected to the frame plate support through a connecting piece passing through the long hole; a threaded hole is provided at a position where the frame plate support is opposite to the bottom of the frame plate, and the height adjustment assembly also includes an adjusting bolt (20) and a locking nut (19), and the adjusting bolt (20) is screwed into the threaded hole and the end thereof abuts against the bottom surface of the frame plate (9).

7. The transmission structure for glass tempering equipment according to claim 1, characterized in that: The passive magnetic wheel (4) is fixedly connected to the conveying roller via a pressure cover (18); the roller bearing (6) is fixed in the bearing groove of the frame plate (9) via a U-shaped clip (10).

8. The transmission structure for glass tempering equipment according to claim 1, characterized in that: The active magnetic wheel (3) is located below the passive magnetic wheel (4), and the axes of the active magnetic wheel and the passive magnetic wheel are perpendicular to each other and correspond one to one.

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