Static fermentation equipment for microbial organic fertilizer

By introducing a serpentine humidification tube, a stirring rod and an oxygen supply mechanism into the static fermentation equipment of microbial organic fertilizer, the problem of low contact efficiency between oxygen and water mist is solved, efficient regulation and environmental control of the fermentation process are achieved, and microbial activity and fermentation effect are promoted.

CN223316607UActive Publication Date: 2025-09-09TONGLING JINSTER AGRICULTURAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422576100.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-09-09
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

The accumulation of microbial organic fertilizer at the bottom of the fermentation tank results in low contact efficiency between oxygen and water mist, affecting the regulation effect.

Method used

A static fermentation equipment for microbial organic fertilizer was designed, which included a serpentine humidification tube, an atomizing nozzle, an oxygen concentration and humidity sensor, an oxygen supply mechanism, and a stirring rod. The annular drive plate and the mounting cylinder were driven by a motor to expand the oxygen supply range and improve the oxygen contact efficiency. The stirring rod was used to stir the mixture, thereby enhancing the contact between oxygen and water mist.

Benefits of technology

It realizes real-time monitoring and automatic adjustment of oxygen concentration and humidity, improves the contact efficiency of oxygen and water mist, promotes the fermentation process, enhances the regulation effect, and ensures the quality of the fermentation environment and microbial activity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses static fermentation equipment for microbial organic fertilizer, which particularly relates to the technical field of organic fertilizer fermentation and comprises a fermentation tank, a sealing cover is detachably and fixedly mounted at the upper end of the fermentation tank, and a waste gas outlet pipe and a snakelike humidifying pipe are mounted on the sealing cover. The upper end of the snakelike humidifying pipe penetrates through the sealing cover, extends to the position above the sealing cover and is provided with an electromagnetic valve, the front end of the fermentation tank is fixedly provided with a single chip microcomputer, the right end of the fermentation tank is fixedly provided with an oxygen concentration sensor, and the left end of the fermentation tank is fixedly provided with a humidity sensor; the sensing ends of the oxygen concentration sensor and the humidity sensor penetrate through the side end surface of the fermentation tank and extend into the fermentation tank. According to the utility model, the oxygen concentration and humidity in the microbial organic fertilizer can be monitored in real time, automatic and efficient adjustment is realized, and the practicability is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of organic fertilizer fermentation, in particular to microbial organic fertilizer static fermentation equipment. Background Art

[0002] Organic fertilizer fermentation bacteria are a composite strain developed using high-tech biotechnology. They can rapidly decompose organic matter and have the advantages of requiring minimal addition, strong protein degradation, short fermentation time, low cost, and no fermentation temperature restrictions. They can effectively kill harmful bacteria, insects, insect eggs, and grass seeds in the fermented material, and degrade antibiotic residues. They are characterized by rapid reproduction, strong vitality, and safety and non-toxicity.

[0003] The authorized patent with application number: 202322189489.9 includes a fermentation tank and a ventilation mechanism. A sealing cover is threadedly connected to the upper opening of the fermentation tank, an exhaust gas outlet pipe is provided in the mounting opening set in the middle of the sealing cover, and an oxygen concentration sensor is provided in the opening set in the middle right side of the outer arc surface of the fermentation tank.

[0004] The above-mentioned comparative documents have the following problems:

[0005] The microbial organic fertilizer accumulates at the bottom of the fermentation tank, resulting in low contact efficiency between the microbial organic fertilizer and the oxygen and water mist introduced into the fermentation tank, thereby affecting the regulation effect.

[0006] Therefore, we made improvements to this and proposed a static fermentation equipment for microbial organic fertilizer. Utility Model Content

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0008] The utility model discloses a static fermentation device for microbial organic fertilizer, comprising a fermentation tank, a sealing cover detachably fixedly mounted on the upper end of the fermentation tank, an exhaust gas outlet pipe and a serpentine humidifying pipe mounted on the sealing cover, a plurality of atomizing nozzles mounted on the lower end of the serpentine humidifying pipe and located inside the sealing cover, the upper end of the serpentine humidifying pipe passes through the sealing cover and extends above the sealing cover, and is equipped with a solenoid valve, a single-chip microcomputer is fixedly mounted on the front end of the fermentation tank, an oxygen concentration sensor is fixedly mounted on the right end of the fermentation tank, and a humidity sensor is fixedly mounted on the left end of the fermentation tank, the oxygen concentration sensor and the humidity sensor sensing ends both pass through the side end surface of the fermentation tank and extend into the interior of the fermentation tank;

[0009] The outer end of the fermentation tank is fixedly sleeved with a support frame, the lower end of the fermentation tank is installed with an oxygen supply mechanism, and the upper end of the oxygen supply mechanism passes through the lower end of the fermentation tank and extends into the interior of the fermentation tank.

[0010] As a preferred technical solution of the present invention, the oxygen supply mechanism includes a motor, which is fixedly mounted on the lower end surface of the fermentation tank through an L-shaped mounting bracket. The left end of the motor output shaft is mechanically linked to an annular drive plate, which is rotatably mounted in the middle of the lower end surface of the fermentation tank.

[0011] Multiple mounting cylinders are installed in a circular array inside the annular drive plate. The upper end of the mounting cylinder passes through the lower end of the fermentation tank and extends into the interior of the fermentation tank. Multiple ventilation holes are evenly opened on the outer end surface of the mounting cylinder and located inside the fermentation tank. Stainless steel filters are provided on the ventilation holes.

[0012] As a preferred technical solution of the present invention, the mounting cylinder is rotatably connected to the bottom of the fermentation tank via a bearing, and a rubber sealing ring is provided at the connection between the mounting cylinder and the fermentation tank.

[0013] As a preferred technical solution of the present invention, a plurality of stirring rods are fixedly installed in a circular array on the side end surface of the mounting cylinder and located inside the fermentation tank.

[0014] As an optimal technical solution of the present invention, a driving gear is fixedly mounted on the upper end of the motor output shaft, an outer gear ring is embedded and fixedly mounted on the outer end surface of the annular driving plate, and the driving gear is meshed with the outer gear ring.

[0015] As a preferred technical solution of the present invention, an inner gear ring is embedded and fixedly installed inside the annular drive plate, and a mounting gear is fixedly sleeved on the bottom of the mounting cylinder, and the mounting gear is meshed with the inner gear ring.

[0016] As an optimal technical solution of the present invention, an air intake pipe is fixedly installed in the middle of the lower end surface of the fermentation tank, and a connecting pipe is installed at the lower end of each of the multiple mounting tubes through a connecting shell. The other end of the connecting pipe is connected to the air intake pipe, and an air control valve is fixedly installed on the air intake pipe and below the connecting pipe.

[0017] As an optimal technical solution of the present invention, a connecting shell is fixedly mounted on the bottom of the mounting tube, and a plurality of first air vents are evenly arranged on the inner wall of the connecting shell. A plurality of second air vents are evenly arranged on the mounting tube and located on the inner side of the connecting shell. The upper and lower ends of the connecting shell are rotatably connected to the mounting tube through bearings, and a sealing rubber ring is provided at the connection between the connecting shell and the mounting tube, and one end of the connecting tube is fixedly connected to the connecting shell.

[0018] As a preferred technical solution of the present invention, the oxygen concentration sensor and the humidity sensor are both electrically connected to the single-chip microcomputer, and the single-chip microcomputer is electrically connected to the air control valve, the solenoid valve and the motor.

[0019] The beneficial effects of the utility model are:

[0020] 1. This type of microbial organic fertilizer static fermentation equipment can start the motor, which can drive the annular drive plate to rotate. The rotating annular drive plate can drive the installation cylinder, thereby expanding the oxygen supply range of the vent hole and improving the oxygen supply efficiency.

[0021] 2. This type of microbial organic fertilizer static fermentation equipment has a rotating mounting barrel that can stir the microbial organic fertilizer through a stirring rod, thereby improving the contact efficiency between the microbial organic fertilizer and oxygen and water mist, thereby improving the regulation effect of the microbial organic fertilizer.

[0022] The utility model can realize real-time monitoring of the oxygen concentration and humidity in the microbial organic fertilizer, and automatically and efficiently adjusts them, thus having better practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0024] Figure 1 This is a structural diagram of a microbial organic fertilizer static fermentation device of the utility model;

[0025] Figure 2 This is a schematic diagram of the upward side structure of a microbial organic fertilizer static fermentation device of the present invention;

[0026] Figure 3 This is a structural diagram of an oxygen supply mechanism in a microbial organic fertilizer static fermentation device of the present invention;

[0027] Figure 4 The utility model is a schematic diagram of the upward side structure of the oxygen supply mechanism in the static fermentation equipment of microbial organic fertilizer.

[0028] In the figure: 1. Fermentation tank; 2. Sealing cover; 3. Exhaust gas outlet pipe; 4. Serpentine humidification pipe; 5. Oxygen concentration sensor; 6. Single chip microcomputer; 7. Support frame; 8. Humidity sensor; 9. Oxygen supply mechanism;

[0029] 901, annular drive plate; 902, mounting gear; 903, mounting cylinder; 904, stirring rod; 905, vent; 906, drive gear; 907, motor; 908, connecting pipe; 909, air control valve; 910, air inlet pipe; 911, outer ring gear; 912, inner ring gear. DETAILED DESCRIPTION

[0030] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0031] Example: Figure 1-2 As shown, the utility model is a static fermentation equipment for microbial organic fertilizer, including a fermentation tank 1, a sealing cover 2 is detachably fixedly installed on the upper end of the fermentation tank 1, an exhaust gas outlet pipe 3 and a serpentine humidifying pipe 4 are installed on the sealing cover 2, a plurality of atomizing nozzles are installed at the lower end of the serpentine humidifying pipe 4 and located inside the sealing cover 2, the upper end of the serpentine humidifying pipe 4 passes through the sealing cover 2 and extends to above the sealing cover 2, and is installed with a solenoid valve, a single-chip microcomputer 6 is fixedly installed at the front end of the fermentation tank 1, an oxygen concentration sensor 5 is fixedly installed at the right end of the fermentation tank 1, and a humidity sensor 8 is fixedly installed at the left end of the fermentation tank 1, and the sensing ends of the oxygen concentration sensor 5 and the humidity sensor 8 both pass through the side end surface of the fermentation tank 1 and extend into the interior of the fermentation tank 1;

[0032] The staff connects the air inlet of the external waste gas treatment equipment with the flying outlet pipe on the sealing cover 2, which makes it easy to treat the waste gas discharged from the fermentation tank 1 through the waste gas treatment equipment.

[0033] The specific structure, specific humidification method, function and connection relationship of the serpentine humidification tube 4 in this application with the sealing cover 2 are the same as the serpentine humidification tube 4 and the sealing cover 2 in the patent application number: 202322189489.9, so they will not be elaborated here.

[0034] A support frame 7 is fixedly mounted on the outer end of the fermentation tank 1 , an oxygen supply mechanism 9 is installed on the lower end of the fermentation tank 1 , and the upper end of the oxygen supply mechanism 9 passes through the lower end of the fermentation tank 1 and extends into the interior of the fermentation tank 1 .

[0035] Oxygen supply to the interior of the fermentation tank 1 can be achieved through the oxygen supply mechanism 9 .

[0036] In this embodiment, Figure 3-4 As shown, the oxygen supply mechanism 9 includes a motor 907, which is fixedly mounted on the lower end surface of the fermentation tank 1 through an L-shaped mounting bracket. The left end of the output shaft of the motor 907 is mechanically linked to a ring-shaped drive plate 901, which is rotatably mounted in the middle of the lower end surface of the fermentation tank 1.

[0037] Multiple mounting cylinders 903 are mounted in a circular array within the annular drive plate 901. The upper ends of the mounting cylinders 903 extend through the lower end of the fermenter 1 and into the interior of the fermenter 1. Multiple ventilation holes 905 are evenly distributed on the outer end surfaces of the mounting cylinders 903, positioned within the fermenter 1. These ventilation holes 905 are fitted with stainless steel filters. The stainless steel filters prevent microbial organic fertilizer from entering the mounting cylinders 903 through the ventilation holes 905, providing isolation and filtration.

[0038] By starting the motor 907, the motor 907 can drive the annular driving plate 901 to rotate, and the rotating annular driving plate 901 can drive the mounting cylinder 903, thereby expanding the oxygen supply range of the vent hole 905, thereby improving the oxygen supply efficiency.

[0039] The mounting cylinder 903 is rotatably connected to the bottom of the fermentation tank 1 through a bearing, and a rubber sealing ring is provided at the connection between the mounting cylinder 903 and the fermentation tank 1 .

[0040] A plurality of stirring rods 904 are fixedly mounted in a circular array on the side end surface of the mounting cylinder 903 and located inside the fermentation tank 1 .

[0041] The rotating mounting cylinder 903 can stir the microbial organic fertilizer through the stirring rod 904, thereby improving the contact efficiency between the microbial organic fertilizer and oxygen and water mist, and further improving the regulation effect of the microbial organic fertilizer.

[0042] A driving gear 906 is fixedly mounted on the upper end of the output shaft of the motor 907 , and an outer gear ring 911 is embedded and fixedly mounted on the outer end surface of the annular driving plate 901 , and the driving gear 906 is meshed with the outer gear ring 911 .

[0043] The motor 907 can drive the driving gear 906 to rotate, and the rotating driving gear 906 can drive the annular driving plate 901 through the outer ring gear 911, thereby realizing mechanical linkage between the motor 907 and the annular driving plate 901.

[0044] An inner gear ring 912 is embedded and fixedly installed inside the annular driving plate 901 , and an installation gear 902 is fixedly sleeved on the bottom of the installation cylinder 903 , and the installation gear 902 is meshed with the inner gear ring 912 .

[0045] The rotating annular driving plate 901 can drive the mounting gear 902 through the inner gear ring 912 , thereby driving the mounting cylinder 903 to rotate, thereby realizing mechanical linkage between the annular driving plate 901 and the mounting cylinder 903 .

[0046] An air intake pipe 910 is fixedly installed in the middle of the lower end surface of the fermentation tank 1, and a connecting pipe 908 is installed at the lower end of multiple mounting cylinders 903 through a connecting shell. The other end of the connecting pipe 908 is connected to the air intake pipe 910, and an air control valve 909 is fixedly installed on the air intake pipe 910 and below the connecting pipe 908. A connecting shell is fixedly sleeved on the bottom of the mounting cylinder 903, and a plurality of first air vents 905 are evenly provided on the inner side wall of the connecting shell. A plurality of second air vents 905 are evenly provided on the mounting cylinder 903 and located on the inner side of the connecting shell. The upper and lower ends of the connecting shell are rotatably connected to the mounting cylinder 903 through bearings, and a sealing rubber ring is provided at the connection between the connecting shell and the mounting cylinder 903. One end of the connecting pipe 908 is fixedly connected to the connecting shell.

[0047] Open the air control valve 909, and the supplemented oxygen can enter the air inlet pipe 910, enter the connecting shell through the connecting pipe 908, and then enter the installation cylinder 903 through the first air vent 905 and the second air vent 905, and finally enter the fermenter 1 through the air vent 905.

[0048] The oxygen concentration sensor 5 and the humidity sensor 8 are both electrically connected to the single chip microcomputer 6 , and the single chip microcomputer 6 is electrically connected to the air control valve 909 , the solenoid valve, and the motor 907 .

[0049] The oxygen concentration sensor 5 and the humidity sensor 8 detect the oxygen concentration and humidity of the fermentation tank 1 in real time and synchronize the detection data to the single-chip microcomputer 6, which is then judged by the single-chip microcomputer 6. When the oxygen concentration is insufficient, the single-chip microcomputer 6 regulates the air valve 909 to open, so that oxygen enters the fermentation tank 1. The oxygen entering the fermentation tank 1 is matched with the mounting cylinder 903 and the vent 905, so that the oxygen can enter the microbial organic fertilizer pile that needs to be fermented, thereby providing sufficient oxygen supply for the microbial strains, which can effectively promote the decomposition of organic matter in the fermentation process and accelerate the reproduction and activity of microorganisms. In addition, the mounting cylinder 903 and the vent 905 can also discharge harmful gases generated during the fermentation of the microbial organic fertilizer. Some organic gases generated during the fermentation of organic fertilizer, such as methane and hydrogen sulfide, can be discharged to ensure the environmental quality of the fermentation process. The ventilation effect of the mounting cylinder 903 and the vent 905 can not only reduce the generation of odor, but also prevent the temperature in the organic fertilizer pile from being too high, thereby avoiding negative effects on the growth of microorganisms.

[0050] When the humidity is insufficient during the fermentation process of organic fertilizer, the single chip microcomputer 6 controls the solenoid valve to open, and water is transmitted through the serpentine humidification tube 4 and finally sprayed out by the atomizing nozzle to humidify the microbial organic fertilizer pile. By controlling conditions such as humidity and oxygen, an ideal fermentation environment is provided to promote the reproduction and metabolic activities of microorganisms, thereby improving the nutritional value and utilization rate of the organic microbial fertilizer.

[0051] The inner interlayer of the fermentation tank 1 and the sealing cover 2 are both provided with a polyurethane insulation layer, which can reduce the impact of the external temperature on the fermentation of the organic fertilizer and also prevent the rapid loss of temperature during the fermentation of the microbial organic fertilizer.

[0052] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A microbial organic fertilizer static fermentation equipment, characterized in that, The invention comprises a fermentation tank (1), wherein a sealing cover (2) is detachably fixedly mounted on the upper end of the fermentation tank (1), an exhaust gas outlet pipe (3) and a serpentine humidifying pipe (4) are mounted on the sealing cover (2), a plurality of atomizing nozzles are mounted on the lower end of the serpentine humidifying pipe (4) and located inside the sealing cover (2), the upper end of the serpentine humidifying pipe (4) passes through the sealing cover (2) and extends to above the sealing cover (2), and is mounted with a solenoid valve, a single-chip microcomputer (6) is fixedly mounted on the front end of the fermentation tank (1), an oxygen concentration sensor (5) is fixedly mounted on the right end of the fermentation tank (1), and a humidity sensor (8) is fixedly mounted on the left end of the fermentation tank (1), and the sensing ends of the oxygen concentration sensor (5) and the humidity sensor (8) both pass through the side end surface of the fermentation tank (1) and extend into the interior of the fermentation tank (1); A support frame (7) is fixedly mounted on the outer end of the fermentation tank (1), an oxygen supply mechanism (9) is installed on the lower end of the fermentation tank (1), and the upper end of the oxygen supply mechanism (9) passes through the lower end of the fermentation tank (1) and extends into the interior of the fermentation tank (1).

2. A microbial organic fertilizer static fermentation equipment according to claim 1, characterized in that, The oxygen supply mechanism (9) includes a motor (907), which is fixedly mounted on the lower end surface of the fermentation tank (1) via an L-shaped mounting frame. The left end of the output shaft of the motor (907) is mechanically linked to an annular drive plate (901), which is rotatably mounted at the middle position of the lower end surface of the fermentation tank (1). A plurality of mounting cylinders (903) are installed in a circular array inside the annular driving plate (901). The upper ends of the mounting cylinders (903) pass through the lower end of the fermentation tank (1) and extend into the interior of the fermentation tank (1). A plurality of ventilation holes (905) are evenly opened on the outer end surface of the mounting cylinder (903) and located inside the fermentation tank (1). A stainless steel filter is provided on the ventilation holes (905).

3. A microbial organic fertilizer static fermentation equipment according to claim 2, characterized in that, The mounting cylinder (903) is rotatably connected to the bottom of the fermentation tank (1) via a bearing, and a rubber sealing ring is provided at the connection between the mounting cylinder (903) and the fermentation tank (1).

4. A microbial organic fertilizer static fermentation equipment according to claim 3, characterized in that, A plurality of stirring rods (904) are fixedly mounted in a circular array on the side end surface of the mounting cylinder (903) and located inside the fermentation tank (1).

5. A microbial organic fertilizer static fermentation equipment according to claim 4, characterized in that, The upper end of the output shaft of the motor (907) is fixedly sleeved with a driving gear (906), and the outer end surface of the annular driving plate (901) is embedded and fixedly mounted with an outer gear ring (911), and the driving gear (906) is meshed with the outer gear ring (911).

6. A microbial organic fertilizer static fermentation equipment according to claim 5, characterized in that, An inner gear ring (912) is embedded and fixedly installed inside the annular driving plate (901), and an installation gear (902) is fixedly sleeved on the bottom of the installation cylinder (903), and the installation gear (902) is meshed with the inner gear ring (912).

7. A microbial organic fertilizer static fermentation equipment according to claim 6, characterized in that, An air intake pipe (910) is fixedly installed at the middle position of the lower end surface of the fermentation tank (1), and a connecting pipe (908) is installed at the lower end of each of the multiple installation cylinders (903) through a connecting shell. The other end of the connecting pipe (908) is connected to the air intake pipe (910), and an air control valve (909) is fixedly installed on the air intake pipe (910) and below the connecting pipe (908).

8. A microbial organic fertilizer static fermentation equipment according to claim 7, characterized in that, The bottom of the installation cylinder (903) is fixedly fitted with a connecting shell, and a plurality of first vent holes (905) are evenly provided on the inner side wall of the connecting shell. A plurality of second vent holes (905) are evenly provided on the installation cylinder (903) and located inside the connecting shell. The upper and lower ends of the connecting shell are rotatably connected to the installation cylinder (903) through bearings, and a sealing rubber ring is provided at the connection between the connecting shell and the installation cylinder (903). One end of the connecting pipe (908) is fixedly connected to the connecting shell.

9. A microbial organic fertilizer static fermentation equipment according to claim 8, characterized in that, The oxygen concentration sensor (5) and the humidity sensor (8) are both electrically connected to the single chip microcomputer (6), and the single chip microcomputer (6) is electrically connected to the air control valve (909), the solenoid valve and the motor (907).

Citation Information

Patent Citations

  • Organic fertilizer static fermentation equipment based on microorganisms

    CN220642939U