Impurity removal structure applied to sawtooth delinting machine
By adopting the adjustment structure of the mounting hole assembly, the air suction nozzle assembly and the debris removal knife assembly on the sawtooth depilator, the problem of the reduced debris removal effect after the saw blade drum becomes blunt is solved, and the debris removal effect is improved and the structural stability is achieved.
Patent Information
- Application Number
- CN202422682953.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-05
AI Technical Summary
In the existing sawtooth depilator, after the saw blade drum becomes blunt, the distance between the air suction nozzle and the saw blade drum and between the debris removal knife and the saw blade drum cannot be adjusted, resulting in a decrease in the debris removal effect.
The combined structure of the mounting hole assembly, the air suction nozzle assembly and the debris removal knife assembly allows the air suction nozzle assembly and the debris removal knife assembly to be movably connected on the sawtooth depilator, thereby realizing distance adjustment to adapt to changes in the size of the saw blade drum.
By adjusting the distance between the suction nozzle, the debris removal knife and the saw blade drum, the debris removal effect of the sawtooth depilator is improved, ensuring the stability and reliability of the structure.
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Figure CN223316822U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a debris removal structure, in particular to a debris removal structure used on a sawtooth lint stripping machine. Background Art
[0002] Sawtooth delinting machine is a device used to remove short lint from cotton seeds. It is widely used in cotton processing enterprises due to its advantages of high degree of automation, good delinting quality and high delinting efficiency.
[0003] A sawtooth linting machine generally includes a frame, a saw blade drum rotatably mounted on the frame, and a debris removal structure fixed to the frame and located below the saw blade drum. The debris removal structure includes an air suction nozzle and an impurity removal knife fixed to the air suction nozzle. The distance between the air suction nozzle and the saw blade drum, and the distance between the impurity removal knife and the saw blade drum, need to meet actual usage requirements to ensure the impurity removal effect. During the operation of the sawtooth linting machine, when cotton seeds pass through the saw blade drum, the high-speed rotating saw blade drum contacts the lint on the surface of the cotton seeds and uses the cutting and pulling action of the saw blade to separate the lint from the cotton seeds. At this time, impurities such as cottonseed shell fragments, dust, and cotton leaves will also be attached to the lint. When these impurities pass through the impurity removal structure, the impurity removal knife can scrape off the impurities attached to the lint, and the air suction nozzle sucks out the scraped impurities, after which relatively pure lint can be obtained.
[0004] After long-term use, the saw blades in the saw drum of existing sawtooth depilers often become blunt. These blunt saw drums are typically re-chiselled using a chisel machine before being re-installed in the sawtooth depiler. However, the size of the saw drum becomes smaller after this process, and the position of the existing suction nozzle and debris removal blade cannot be adjusted. Consequently, the distance between the suction nozzle and the saw drum, as well as the distance between the debris removal blade and the saw drum, becomes larger than before, seriously affecting the depilation efficiency of the sawtooth depiler. Summary of the Invention
[0005] In order to solve the above deficiencies in the prior art, the utility model aims to provide a debris removal structure applied to a sawtooth lint stripping machine, so as to achieve the purpose of improving the debris removal effect of the sawtooth lint stripping machine.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a debris removal structure applied to a sawtooth stripping machine, comprising a mounting hole assembly provided on a frame of the sawtooth stripping machine, a suction nozzle assembly provided on the mounting hole assembly and located below and behind the saw blade drum of the sawtooth stripping machine, and a debris removal knife assembly provided on the mounting hole assembly and located above the suction nozzle assembly, the suction nozzle assembly being positionably connected to the mounting hole assembly to adjust the distance between the suction nozzle assembly and the saw blade drum, and the debris removal knife assembly being positionably connected to the mounting hole assembly to adjust the distance between the suction nozzle assembly and the saw blade drum.
[0007] As a limitation of the present invention, the mounting hole assembly includes two groups of suction nozzle front end mounting holes arranged on both sides of the frame for connecting to the front end of the suction nozzle assembly, two groups of suction nozzle rear end mounting holes arranged on both sides of the frame for connecting to the rear end of the suction nozzle assembly, and two groups of debris removal knife mounting holes arranged on both sides of the frame for connecting to the debris removal knife assembly.
[0008] As a further limitation of the present invention, the suction nozzle assembly includes two suction nozzle front end mounting seats, two suction nozzle rear end mounting seats and an air suction nozzle, wherein the two suction nozzle front end mounting seats can be respectively positioned and movably connected to two groups of suction nozzle front end mounting holes, the two suction nozzle rear end mounting seats can respectively be positioned and movably connected to two groups of suction nozzle rear end mounting holes, the two sides of the front end of the suction nozzle are respectively fixed on the two suction nozzle front end mounting seats, and the two sides of the rear end of the suction nozzle are respectively fixed on the two suction nozzle rear end mounting seats.
[0009] As a further limitation of the present invention, the debris removal knife assembly includes two debris removal knife mounting seats, a mounting shaft and a debris removal knife, wherein the two debris removal knife mounting seats can be movably connected to the two groups of debris removal knife mounting holes, and the two ends of the mounting shaft are respectively fixed on the two debris removal knife mounting seats, and the two ends of the debris removal knife are each fixed on the mounting shaft through a connecting plate.
[0010] Due to the adoption of the above technical solution, the present invention has the following beneficial effects compared with the prior art:
[0011] (1) The utility model adopts a structural form that combines a mounting hole assembly, an air suction nozzle assembly, and a debris removal knife assembly, wherein the air suction nozzle assembly is movably connected to the mounting hole assembly and can adjust the distance between the air suction nozzle assembly and the saw blade drum, and the debris removal knife assembly is movably connected to the mounting hole assembly and can adjust the distance between the debris removal knife assembly and the saw blade drum. When the size of the saw blade drum after processing becomes smaller, the distance between the air suction nozzle assembly and the saw blade drum and the distance between the debris removal knife assembly and the saw blade drum can be adjusted to appropriate sizes respectively, which can effectively improve the debris removal effect of the sawtooth depilator.
[0012] (2) In the present invention, the two front-end mounting seats can be positioned and movably connected to the two front-end mounting holes of the suction nozzles, and the two rear-end mounting seats can be positioned and movably connected to the two rear-end mounting holes. The two sides of the front end of the suction nozzle can be stably fixedly connected to the two front-end mounting seats of the suction nozzles, and the two sides of the rear end of the suction nozzle can be stably fixedly connected to the two rear-end mounting seats of the suction nozzles, thereby ensuring that the overall structure of the suction nozzle is stably fixed on the frame. On the premise of ensuring that the position of the suction nozzle is adjustable, the reliability and stability of the structure of the present invention can also be effectively ensured.
[0013] (3) The two debris removal knife mounting seats in the present invention can be movably connected to the two debris removal knife mounting holes, and the two ends of the mounting shaft can be firmly fixedly connected to the two debris removal knife mounting seats. The two ends of the debris removal knife can be firmly fixedly connected to the mounting shaft. Under the premise of ensuring that the position of the debris removal knife is adjustable, the reliability and stability of the structure of the present invention can also be effectively ensured.
[0014] In summary, the present invention has a reasonable structure, is easy to use, and is highly practical. The distance between the air suction nozzle assembly and the saw blade drum, as well as the distance between the debris removal knife assembly and the saw blade drum, can be adaptively adjusted according to the actual size of the saw blade drum. This allows the air suction nozzle assembly and the debris removal knife assembly to be in appropriate positions during debris removal work, effectively improving the debris removal effect of the sawtooth depilator. The present invention is suitable for installation on a sawtooth depilator. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
[0016] Figure 1 This is a schematic diagram of the connection relationship between the embodiment of the utility model and the frame and saw blade drum;
[0017] Figure 2 This is a structural diagram of the saw blade drum, the air suction nozzle assembly and the debris removal knife assembly in the embodiment of the present utility model;
[0018] Figure 3 This is a structural diagram of the frame and mounting hole assembly in an embodiment of the present utility model;
[0019] Figure 4 This is a structural diagram of the air suction nozzle assembly and the debris removal knife assembly in the embodiment of the present utility model;
[0020] Figure 5 This is a structural schematic diagram of the air suction nozzle assembly and the debris removal knife assembly from another angle in an embodiment of the present utility model;
[0021] In the figure: 1. First waist-shaped hole; 2. Second waist-shaped hole; 3. Third waist-shaped hole; 4. Fourth waist-shaped hole; 5. Front-end mounting seat of suction nozzle; 6. First bolt; 7. First nut; 8. Mounting plate; 9. Second bolt; 10. Second nut; 11. Connecting rod; 12. Base; 13. Fifth waist-shaped hole; 14. Third bolt; 15. Third nut; 16. Mounting shaft; 17. Connecting plate; 18. Suction nozzle; 19. Debris removal knife; 20. Saw blade roller; 21. Frame. DETAILED DESCRIPTION
[0022] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and understand the present invention and are not intended to limit the present invention.
[0023] Example 1: A debris removal structure used on a sawtooth depilatory machine
[0024] like Figure 1 、 Figure 2 As shown, this embodiment includes a mounting hole assembly provided on a frame 21 in a sawtooth stripping machine, a suction nozzle assembly provided on the mounting hole assembly and located below and behind a saw blade drum 20 in the sawtooth stripping machine, and a debris removal knife assembly provided on the mounting hole assembly and located above the suction nozzle assembly, wherein the suction nozzle assembly can be movably connected to the mounting hole assembly to adjust the distance between the suction nozzle assembly and the saw blade drum 20, and the debris removal knife assembly can be movably connected to the mounting hole assembly to adjust the distance between the suction nozzle assembly and the saw blade drum 20.
[0025] like Figure 3 As shown, the mounting hole assembly includes two groups of suction nozzle front-end mounting holes relatively arranged on both sides of the frame 21 for connecting to the front end of the suction nozzle assembly, two groups of suction nozzle rear-end mounting holes relatively arranged on both sides of the frame 21 for connecting to the rear end of the suction nozzle assembly, and two groups of debris removal knife mounting holes relatively arranged on both sides of the frame 21 for connecting to the debris removal knife assembly. Specifically, in this embodiment, each group of suction nozzle front-end mounting holes includes two first waist-shaped holes 1 spaced apart, and each group of suction nozzle rear-end mounting holes includes a second waist-shaped hole 2, and the first waist-shaped hole 1 and the second waist-shaped hole 2 are both vertically arranged. Each group of debris removal knife mounting holes includes a third waist-shaped hole 3 arranged vertically and a fourth waist-shaped hole 4 arranged obliquely, wherein the third waist-shaped hole 3 is connected to the fourth waist-shaped hole 4.
[0026] like Figure 4 、 Figure 5As shown, the suction nozzle assembly includes two suction nozzle front-end mounting seats 5, two suction nozzle rear-end mounting seats and a suction nozzle 18, wherein the two suction nozzle front-end mounting seats 5 can be respectively positioned and movably connected to the two groups of suction nozzle front-end mounting holes, and the two suction nozzle rear-end mounting seats can respectively be positioned and movably connected to the two groups of suction nozzle rear-end mounting holes, the two sides of the front end of the suction nozzle are respectively fixed on the two suction nozzle front-end mounting seats 5, and the two sides of the rear end of the suction nozzle are respectively fixed on the two suction nozzle rear-end mounting seats. Specifically, in this embodiment, a first bolt 6 is inserted into each of the four first waist-shaped holes 1, and each first bolt 6 is provided with a first nut 7, and each first nut 7 is located on the outside of the frame 21. The ends of the two first bolts 6 located on the same side of the frame 21 are both fixed on the corresponding suction nozzle front-end mounting seats 5, and the suction nozzle front-end mounting seats 5 are located on the inside of the frame 21. The rear end mounting base of the suction nozzle includes a mounting plate 8 and a connecting rod 11 fixed to the mounting plate 8. The connecting rod 11 is a rectangular rod. The two connecting rods 11 on the two rear end mounting bases of the suction nozzle are fixedly connected together to form a whole. The upper surfaces of the two connecting rods 11 are fixed to the bottom surface of the rear end of the suction nozzle. A second bolt 9 is inserted into each of the two second waist-shaped holes 2. Each second bolt 9 is equipped with a second nut 10. Each second nut 10 is located on the outside of the frame 21. The ends of the two second bolts 9 are respectively fixedly connected to the mounting plate 8 on the same side. The mounting plate 8 is located on the inside of the frame 21. The two sides of the rear end of the suction nozzle are respectively fixed to the corresponding connecting rod 11.
[0027] like Figure 4 、 Figure 5 As shown, the debris removal knife assembly includes two debris removal knife mounting seats, a mounting shaft 16 and a debris removal knife 19, wherein the two debris removal knife mounting seats are respectively able to be movably connected to the two groups of debris removal knife mounting holes, the two ends of the mounting shaft 16 are respectively fixed on the two debris removal knife mounting seats, and the two ends of the debris removal knife 19 are each fixed on the mounting shaft 16 through a connecting plate 17. Specifically, in this embodiment, the debris removal knife mounting seat includes a base 12 located on the outside of the frame 21, and the end of the mounting shaft 16 close to the base 12 is inserted into the corresponding debris removal knife mounting hole and fixedly connected to the base 12. Three fifth waist-shaped holes 13 are opened on the base 12, and a third bolt 14 is inserted into each of the three fifth waist-shaped holes 13. Each third bolt 14 is provided with a third nut 15. The end of the screw in the third bolt 14 presses against the frame 21 to fix the base 12 on the frame 21.
[0028] When installing this embodiment, first the existing impurity removal structure needs to be dismantled, then the corresponding mounting hole assembly needs to be opened on the existing sawtooth depilator, and finally the components of this embodiment need to be assembled at the corresponding positions in the sawtooth depilator.
[0029] During use, when it is necessary to adjust the distance between the air suction nozzle 18 and the saw blade roller 20 in the air suction nozzle assembly, it is only necessary to loosen all the first bolts 6 and the second bolts 9 respectively. At this time, the position of the front end mounting seat 5 of the air suction nozzle and the rear end mounting seat of the air suction nozzle can be adjusted. By adjusting the position of the front end mounting seat 5 of the air suction nozzle and the rear end mounting seat of the air suction nozzle, the position of the air suction nozzle 18 can be adjusted, and then the distance between the air suction nozzle 18 and the saw blade roller 20 can be adjusted. When the position of the air suction nozzle 18 is adjusted into place, tighten all the first bolts 6 and the second bolts 9 respectively to fix the position of the air suction nozzle 18.
[0030] When it is necessary to adjust the distance between the debris removal knife 19 and the saw blade drum 20 in the debris removal knife assembly, it is only necessary to loosen all the third bolts 14 respectively. At this time, the position of the debris removal knife mounting seat can be adjusted. By adjusting the position of the debris removal knife mounting seat, the position of the debris removal knife 19 can be adjusted, and then the distance between the debris removal knife 19 and the saw blade drum 20 can be adjusted. When the position of the debris removal knife 19 is adjusted to the right position, tighten all the third bolts 14 respectively to fix the position of the debris removal knife 19.
[0031] It should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art may still modify the technical solutions described in the above embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A debris removal structure applied to a sawtooth depilatory machine, characterized by: It includes a mounting hole assembly provided on the frame of the sawtooth stripping machine, a suction nozzle assembly provided on the mounting hole assembly and located below the rear of the saw blade drum in the sawtooth stripping machine, and a debris removal knife assembly provided on the mounting hole assembly and located above the suction nozzle assembly. The suction nozzle assembly can be movably connected to the mounting hole assembly to adjust the distance between the suction nozzle assembly and the saw blade drum, and the debris removal knife assembly can be movably connected to the mounting hole assembly to adjust the distance between the suction nozzle assembly and the saw blade drum.
2. The impurity removal structure used in a sawtooth lint stripping machine according to claim 1, characterized in that: The mounting hole assembly includes two groups of suction nozzle front end mounting holes arranged on both sides of the frame for connecting to the front end of the suction nozzle assembly, two groups of suction nozzle rear end mounting holes arranged on both sides of the frame for connecting to the rear end of the suction nozzle assembly, and two groups of debris removal knife mounting holes arranged on both sides of the frame for connecting to the debris removal knife assembly.
3. The impurity removal structure used in a sawtooth lint stripping machine according to claim 2, characterized in that: The suction nozzle assembly includes two suction nozzle front end mounting seats, two suction nozzle rear end mounting seats and an air suction nozzle, wherein the two suction nozzle front end mounting seats can be respectively positioned and movably connected to the two groups of suction nozzle front end mounting holes, and the two suction nozzle rear end mounting seats can respectively be positioned and movably connected to the two groups of suction nozzle rear end mounting holes, the two sides of the front end of the suction nozzle are respectively fixed on the two suction nozzle front end mounting seats, and the two sides of the rear end of the suction nozzle are respectively fixed on the two suction nozzle rear end mounting seats.
4. The impurity removal structure used in a sawtooth depilator according to claim 2 or 3, characterized in that: The debris removal knife assembly includes two debris removal knife mounting seats, a mounting shaft and a debris removal knife, wherein the two debris removal knife mounting seats are respectively movably connected to the two groups of debris removal knife mounting holes, and the two ends of the mounting shaft are respectively fixed on the two debris removal knife mounting seats, and the two ends of the debris removal knife are respectively fixed on the mounting shaft through a connecting plate.