Fabric bleaching device

By designing an S-shaped conveying roller and extrusion assembly, combined with an agitator, temperature sensor and pH sensor, the fabric bleaching device solves the problems of low fabric bleaching efficiency, unevenness and environmental pollution, and achieves efficient and uniform bleaching effect.

CN223316908UActive Publication Date: 2025-09-09WUJIANG XINDA PRINTING & DYEING FACTORY +1
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Patent Information

Application Number
CN202422261217.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-09-09
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

Existing fabric bleaching equipment has low bleaching efficiency, uneven bleaching, requires long soaking time, causes serious environmental pollution, and fails to effectively control temperature and pH, resulting in fabric wrinkles and fiber damage.

Method used

A fabric bleaching device is designed. It adopts an S-shaped conveyor roller structure, an extrusion assembly, an agitator, a temperature sensor, and a pH sensor. By controlling the stretching and stirring, temperature, and pH of the fabric, efficient and uniform bleaching is achieved.

Benefits of technology

It improves bleaching efficiency, reduces fabric wrinkles and fiber damage, reduces environmental pollution, and simplifies subsequent washing processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bleaching device for fabric. The bleaching device comprises a shell and a conveying assembly arranged in the shell, a discharging roller, a feeding hole, a discharging hole and a receiving roller are arranged at the top of the shell, the discharging roller and the receiving roller are respectively connected with a motor, and the flatness and tension of a fabric are controlled by adjusting the rotating speed, so that the fabric does not generate wrinkles when being bleached; the conveying rollers are arranged inside to realize S-shaped conveying of the fabric, so that the contact area between the fabric and bleaching liquid is greatly increased, and the soaking and bleaching working efficiency of the fabric is greatly improved; a plurality of extrusion rollers can be used for dehydrating the fabric and recycling the bleaching liquid; the stirrer, the temperature sensor, the pH sensor and the heating rod are arranged at the bottom in the shell, the temperature and the pH value of bleaching liquid can be monitored, timely adjustment is achieved, and therefore the bleaching reaction speed is increased, and the bleaching effect is guaranteed. In addition, a valve at the bottom of the shell is used for discharging bleaching waste liquid.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric production, in particular to a fabric bleaching device. Background Art

[0002] In the textile industry, fabric bleaching is a crucial processing step to facilitate subsequent processes such as fabric washing and dyeing. Traditional bleaching methods often suffer from problems such as low bleaching efficiency, uneven bleaching, fabric wrinkles, and significant environmental pollution.

[0003] A Chinese patent with authorization announcement number CN220183583U discloses a woven fabric bleaching device. When bleaching the fabric, the fabric is rubbed by rotating the rubbing bottom plate and the rubbing top plate. During rubbing, the fabric is kept in a straight state due to the rotation of the winding roller, preventing wrinkles. At the same time, dehydration is carried out by squeezing, which simplifies the dehydration process. However, in the actual fabric bleaching process, a long soaking reaction time is often required to fully bleach the fabric. For example, cotton fabric can be bleached by soaking in a sodium hypochlorite solution for about 30 minutes. This device can only soak and bleach a small part of the fabric at the same time, resulting in low fabric bleaching efficiency. The device also does not consider controlling the temperature during bleaching. When the ambient temperature or the temperature of the bleaching solution is too low, the bleaching reaction occurs slowly, resulting in a longer bleaching time and low bleaching efficiency. Moreover, after bleaching, the residual bleaching substance usually needs to be washed with water, and no drying component is required for drying.

[0004] Therefore, a new technical solution is needed to solve the existing technical problems. Summary of the Invention

[0005] The utility model overcomes the shortcomings of the prior art and provides a bleaching device for fabrics.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a fabric bleaching device, comprising: a shell, and a conveying component arranged inside the shell.

[0007] The top of the shell is provided with an inlet and a discharge port, the inlet is provided with a discharge roller, and the discharge port is provided with a receiving roller; both ends of the discharge roller and the receiving roller are connected to support frames; a conveying component and an extrusion component are provided inside the shell, and the extrusion component is located below the discharge port; a plurality of valves are provided at the bottom of the shell surface for discharging the bleaching waste liquid.

[0008] The conveying assembly includes: a plurality of conveying rollers whose two ends are connected to the inner wall of the shell, and the plurality of conveying rollers are parallel to each other and staggered up and down, so that the fabric can pass around the plurality of conveying rollers in an S shape, thereby increasing the contact area between the fabric and the bleaching liquid, thereby improving the bleaching efficiency.

[0009] In a preferred embodiment of the present invention, a plurality of squeezing rollers are connected to the inner wall of the shell at both ends, the plurality of squeezing rollers are arranged in parallel with the plurality of conveying rollers, the plurality of squeezing rollers form a group of two, and the squeezing rollers in each group are arranged up and down.

[0010] In a preferred embodiment of the present invention, the unwinding roller is connected to the first winding motor, and the receiving roller is connected to the second winding motor, which are used to drive the unwinding roller and the receiving roller to rotate and wind up the fabric.

[0011] In a preferred embodiment of the present invention, the unwinding roller and the material inlet are in the same plane, and the receiving roller and the material outlet are in the same plane, which are used for smoothly conveying and winding the fabric.

[0012] In a preferred embodiment of the present invention, an agitator is provided at the bottom of the housing, and the agitator generates a vortex to stir the bleaching liquid in the housing, thereby promoting the contact between the bleaching liquid and the fabric and accelerating the speed of the bleaching reaction.

[0013] In a preferred embodiment of the present invention, a temperature sensor is provided at the bottom of the shell for monitoring the temperature of the liquid in the shell.

[0014] In a preferred embodiment of the present invention, a pH sensor is provided at the bottom of the shell for monitoring the acidity and alkalinity of the liquid in the shell.

[0015] In a preferred embodiment of the present invention, a heating rod is provided at the bottom of the shell for heating the liquid in the shell.

[0016] In a preferred embodiment of the present invention, the top of the shell is designed to be open, which is convenient for installing fabrics and performing repairs, maintenance, cleaning, etc.

[0017] In a preferred embodiment of the present invention, the spacing between adjacent conveying rollers in each row is the same.

[0018] In a preferred embodiment of the present invention, a control system arranged on the surface of the shell is connected to the stirrer, the temperature sensor, the heating rod and the pH sensor.

[0019] The present invention solves the defects in the background technology and has the following beneficial effects:

[0020] (1) The utility model provides a bleaching device for fabrics. When soaking and bleaching fabrics, the fabrics are fed into the shell from the discharge roller through the feed port, and then pass through a plurality of conveying rollers in an S shape in sequence, and then pass through the extrusion assembly, and then pass through the discharge port and are fixed to the receiving roller, and bleaching liquid is added to immerse the fabrics. The design of a plurality of conveying rollers enables a large amount of fabrics to be soaked and bleached at the same time, which greatly improves the efficiency of the bleaching work.

[0021] (2) The utility model provides a bleaching device for fabrics, wherein the fabrics are passed through a plurality of conveying rollers in an S shape in sequence, so that the fabrics are kept flat. The unloading roller and the receiving roller are both connected to a winding motor to drive the rotation. When the fabrics are soaked and bleached, the rotation speed of the unloading roller and the receiving roller is adjusted to tighten and stretch the fabrics, thereby solving the problem of wrinkles generated during the fabric bleaching process. Moreover, tightening the fabrics can make the fibers more fully exposed, thereby solving the problem of uneven bleaching of the fabrics.

[0022] (3) The utility model provides a bleaching device for fabrics. An agitator, a temperature sensor and a heating rod are provided at the bottom of the shell. The temperature sensor can monitor the temperature of the bleaching liquid. When the temperature is too low, the bleaching liquid can be heated by the heating rod to maintain the most suitable reaction temperature. The agitator then stirs the bleaching liquid by generating a vortex, thereby accelerating the bleaching reaction and shortening the bleaching time, thereby improving the bleaching efficiency.

[0023] (4) Fabric bleaching requires controlling the appropriate pH range. When the pH changes beyond the appropriate range, the bleaching effect will decrease and even damage the fabric fibers. The utility model provides a fabric bleaching device. A pH sensor is provided at the bottom of the shell to monitor the pH of the bleaching liquid in the shell. When the pH changes, the pH can be known and adjusted in time, thereby avoiding damage to the fabric fibers caused by the change in pH, thereby ensuring a better bleaching effect.

[0024] (5) The utility model provides a bleaching device for fabrics. The extrusion assembly is composed of several groups of extrusion rollers, which are used to extrude the bleached fabrics. The bleaching liquid absorbed by the fabrics is separated from the fabrics by the extrusion force and gravity. Not only is the bleaching liquid recycled and used, thus reducing costs, but the residue of bleaching substances on the fabrics is also reduced, thus facilitating the subsequent washing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The present invention is further described below with reference to the accompanying drawings and embodiments;

[0026] Figure 1 It is a three-dimensional structural diagram of a preferred embodiment of the utility model;

[0027] Figure 2 It is a cross-sectional structural diagram of a preferred embodiment of the present utility model;

[0028] In the figure: 1. Shell; 2. Feed inlet; 3. Discharge outlet; 4. Feeding roller; 5. Rewinding roller; 6. Support frame; 7. Valve; 8. Conveying roller; 9. Squeezing roller; 10. Agitator; 11. Temperature sensor; 12. pH sensor; 13. Heating rod. DETAILED DESCRIPTION

[0029] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show components related to the present invention.

[0030] like Figure 1 and Figure 2 As shown, a fabric bleaching device includes: a shell 1, and a conveying component arranged inside the shell 1.

[0031] A feed port 2 and a discharge port 3 are provided at the top of the shell 1; a discharge roller 4 is provided at the feed port 2, and a take-up roller 5 is provided at the discharge port 3. The discharge roller 4 and the feed port 2 are in the same plane, and the take-up roller 5 and the discharge port 3 are in the same plane, which are used for conveying and winding the fabric smoothly; both ends of the discharge roller 4 and the take-up roller 5 are connected with a support frame 6; the discharge roller 4 is connected to the first winding motor, and the take-up roller 5 is connected to the second winding motor, and the winding motor is used to drive the discharge roller 4 and the take-up roller 5 to rotate and wind the fabric; a conveying component and an extrusion component are provided inside the shell 1, and the extrusion component is located below the discharge port 3; the top of the shell 1 is designed to be open, which is convenient for installing fabrics and carrying out repairs, maintenance, cleaning and other work; an agitator 10, a temperature sensor 11, a pH sensor 12 and a heating rod 13 are provided at the bottom of the shell 1; a valve 7 is provided at the bottom of the shell 1 surface to discharge bleaching waste liquid.

[0032] The conveying assembly includes: a plurality of conveying rollers 8 connected to the inner wall of the shell 1 at both ends. The plurality of conveying rollers 8 are parallel to each other and staggered up and down. The spacing between adjacent conveying rollers 8 in each row is the same.

[0033] The horizontal height of the extrusion assembly is higher than that of the conveying assembly. The extrusion assembly includes: a number of extrusion rollers 9 connected to the inner wall of the shell 1 at both ends, the number of extrusion rollers 9 and the number of conveying rollers 8 are arranged parallel to each other, the number of extrusion rollers 9 are grouped into two, and each group of extrusion rollers 9 is arranged up and down; the number of extrusion rollers 9 are connected to a drive motor, so that the extrusion rollers 9 are rotated to generate extrusion force on the fabric.

[0034] When the utility model is used, the top cover of the shell 1 is opened, and the cotton fabric to be soaked and bleached is fed into the shell 1 through the feeding port 2 via the feeding roller 4. Figure 2As shown, the cotton fabric is then passed in an S-shaped pattern around several conveyor rollers 8, through a squeeze assembly, and finally out of a discharge port 3 to connect to a take-up roller 5. This flattens the fabric, thereby eliminating wrinkles during the bleaching process. Furthermore, tensioning the fabric allows for more complete fiber exposure, thereby addressing uneven bleaching. Sodium hypochlorite bleach is then added until the fabric is completely submerged, and the housing 1 is covered. The bleaching reaction proceeds within the housing 1, allowing for simultaneous immersion and bleaching of a large amount of fabric, significantly improving bleaching efficiency. The first and second take-up motors are then adjusted to slowly rotate the unwinding roller 4 and take-up roller 5, allowing the cotton fabric to soak in the sodium hypochlorite bleach for approximately 30 minutes. The fabric then exits the bleaching solution and enters the squeeze assembly, where it is squeezed by several sets of squeeze rollers 9. The bleach adsorbed on the fabric is released from the fabric by the squeeze force and gravity, falling into the bleach solution within the housing 1 for recycling. This also reduces residual bleaching substances on the fabric and facilitates subsequent washing.

[0035] During actual use, the control system is connected to a temperature sensor 11, a heater rod 13, an agitator 10, and a pH sensor 12 located at the bottom of the housing 1. The temperature sensor 11 monitors the temperature of the bleaching solution. When the temperature is too low, the heater rod 13 heats the bleaching solution to maintain the optimal reaction temperature. The agitator 10 then stirs the bleaching solution by generating a vortex, accelerating the bleaching reaction and shortening the bleaching time, thereby improving bleaching efficiency. Fabric bleaching requires controlling the appropriate pH range. When the pH exceeds the appropriate range, the bleaching effect decreases and may even damage the fabric fibers. The pH sensor 12 located at the bottom of the housing 1 monitors the pH of the bleaching solution within the housing 1. When the pH changes, the pH can be detected and adjusted promptly, thus preventing damage to the fabric fibers caused by the pH change and ensuring a good bleaching effect.

[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0037] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art. Relevant personnel can make various changes and modifications without departing from the scope of the technical idea of ​​this utility model.

Claims

1. A bleaching device for fabrics, comprising: A housing (1), and a conveying assembly arranged inside the housing (1), characterized in that: The shell (1) is used to contain bleaching liquid. The top of the shell (1) is provided with an inlet (2) and a discharge port (3). The inlet (2) is provided with a discharge roller (4), and the discharge port (3) is provided with a receiving roller (5). Both ends of the discharge roller (4) and the receiving roller (5) are connected to support frames (6). A conveying component and an extrusion component are provided inside the shell (1), and the extrusion component is located below the discharge port (3). A plurality of valves (7) are provided on the bottom surface of the shell (1). The conveying assembly comprises: a plurality of conveying rollers (8) whose two ends are connected to the inner wall of the shell (1), and the plurality of conveying rollers (8) are arranged horizontally, parallel to each other, and staggered up and down; The extrusion assembly is higher than the conveying assembly in level, and the extrusion assembly comprises: a plurality of extrusion rollers (9) whose two ends are connected to the inner wall of the shell (1); the plurality of extrusion rollers (9) are arranged in parallel with the plurality of conveying rollers (8); the plurality of extrusion rollers (9) form a group of two, and each group of extrusion rollers (9) is arranged up and down.

2. A fabric bleaching device according to claim 1, characterized in that: The unwinding roller (4) is connected to the first winding motor, and the receiving roller (5) is connected to the second winding motor.

3. The fabric bleaching device according to claim 1, characterized in that: The unloading roller (4) and the feeding port (2) are located in the same plane, and the receiving roller (5) and the discharging port (3) are located in the same plane.

4. The fabric bleaching device according to claim 1, characterized in that: Several of the squeezing rollers (9) are connected to a driving motor.

5. The fabric bleaching device according to claim 1, characterized in that: The top of the housing (1) is designed to be open.

6. The fabric bleaching device according to claim 1, characterized in that: An agitator (10) is provided at the inner bottom of the shell (1).

7. The fabric bleaching device according to claim 1, characterized in that: A temperature sensor (11) is provided at the inner bottom of the housing (1).

8. The fabric bleaching device according to claim 1, characterized in that: A heating rod (13) is provided at the inner bottom of the housing (1).

9. The fabric bleaching device according to claim 1, characterized in that: The distances between adjacent conveying rollers (8) in each row are the same.

10. The fabric bleaching device according to claim 1, characterized in that: A pH sensor (12) is provided at the inner bottom of the housing (1).

Citation Information

Patent Citations

  • Woven fabric bleaching device

    CN220183583U