Sizing device for steel wire rope machining
Through the combined structure of fixed frame, movable frame, chuck and U-shaped plate, in conjunction with sizing roller and drive motor, the problem of poor sizing effect of sizing device in wire rope processing is solved, and uniform sizing and stability of wire rope are achieved.
Patent Information
- Application Number
- CN202422678601.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing sizing device has the problem of poor sizing effect in wire rope processing, especially due to the gaps outside the four sides, which leads to unsatisfactory sizing and extrusion effect of the wire rope.
It adopts a combined structure of a fixed frame, a movable frame, a chuck, a U-shaped plate and a sizing roller. The chuck clamps the wire rope and moves on the track. The sizing roller on the U-shaped plate is lifted and rotated to achieve sizing extrusion on the surface of the wire rope. The driving motor and cylinder are used to improve the convenience of operation.
It improves the sizing effect of the wire rope, ensures the uniformity of the diameter of the entire wire rope and the non-loose performance, and is suitable for processing wire ropes with different diameters.
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Figure CN223316984U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire rope processing, and more particularly to a sizing device for steel wire rope processing. Background Art
[0002] Wire rope is a spiral bundle of steel wires twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. Wire rope consists of steel wires, a rope core and grease. The wire rope is first twisted into strands by multiple layers of steel wires, and then a certain number of strands are twisted into a spiral rope with the rope core as the center. During the production process of the wire rope, due to the residual stress in the wire rope after the rope is closed, the diameter of the entire wire rope will become uneven, and looseness will occur after cutting. To overcome this phenomenon, the wire rope must be squeezed and shaped by a sizing device after closing, so as to eliminate the stress in the wire rope, improve the uniformity of the diameter of the entire wire rope and prevent it from loosening.
[0003] Authorization publication number "CN218322079U" records "a sizing device for wire rope processing, wherein a first rectangular frame shell is fixedly connected to the upper side of the base plate, and a vertically arranged first spacing adjustment mechanism is provided in the first rectangular frame shell, and two opposite vertical end side walls of the first rectangular frame shell are provided with two symmetrically arranged first sliding openings, and the four ends of the first spacing adjustment mechanism respectively pass through the two first sliding openings and are rotated from top to bottom through four first rotating parts to be connected to two laterally arranged first sizing rollers. In the utility model, by setting a first spacing adjustment mechanism and a second spacing adjustment mechanism, the spacing between the two first sizing rollers and the two second sizing rollers can be adjusted, and the wire rope can be sizing extruded from four sides. It has a stable structure, convenient operation, higher processing quality, more stable positioning, and can process wire ropes of different diameters, with a wide range of applications."
[0004] The above patent effectively optimizes the application scope and stability of the sizing device, but the above patent has the problem of poor wire rope sizing effect during use. Specifically, although the above patent sizing extrude the wire rope through four sides, there are inevitably gaps outside the four sides, resulting in less than ideal wire rope sizing extrusion effect. Utility Model Content
[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide a sizing device for wire rope processing, aiming to solve the problems raised in the background technology.
[0006] In order to solve the above problems, the present invention adopts the following technical solutions:
[0007] A sizing device for wire rope processing, comprising:
[0008] A fixed frame, wherein a track is fixedly installed between the inner walls of the fixed frame, a movable frame is movably installed on the track, and a mounting frame is fixedly installed at one end of the track; and
[0009] The sizing mechanism includes two chucks and a U-shaped plate. The two chucks are respectively rotatably embedded between the inner walls of the movable frame and the inner walls of the mounting frame. The outer wall of each claw of the chuck located inside the movable frame is fixedly installed with anti-slip teeth. The U-shaped plate is movably embedded between the inner walls of the fixed frame. A sizing roller is rotatably embedded between the inner walls of the U-shaped plate.
[0010] As a preferred solution of the present invention, a transmission tooth plate is provided on the fixed sleeve on the outer surface of the chuck located inside the movable frame.
[0011] As a preferred solution of the present invention, a mounting shaft is rotatably embedded between the inner walls of the movable frame, a gear is fixedly sleeved on the outer surface of the mounting shaft, and the gear is meshed with a transmission gear plate.
[0012] As a preferred solution of the present invention, a driving motor is fixedly mounted on the outer wall of the movable frame, and an output end of the driving motor is fixedly connected to one end of the mounting shaft.
[0013] As a preferred solution of the present invention, a cylinder is fixedly mounted on the outer wall of one side of the fixing frame, and the output end of the cylinder is fixedly connected to the outer wall of the U-shaped plate.
[0014] As a preferred solution of the present invention, both outer walls of the fixing frame are provided with limiting grooves, and both outer walls of the U-shaped plate are fixedly connected with corresponding limiting strips.
[0015] Beneficial effects
[0016] Compared with the prior art, the present invention provides a sizing device for wire rope processing, which has the following beneficial effects:
[0017] 1. In this solution, the wire rope is conveniently clamped by the chucks on the movable frame and the mounting frame, the U-shaped plate is lifted and lowered between the inside of the fixed frame, which is convenient for driving the sizing roller to lift and lower, and the anti-slip teeth are convenient for fixing one end of the wire rope located in the movable frame. The chuck on the mounting frame only serves to straighten and support it. The chuck on the movable frame clamps one end of the wire rope and walks on the track. The chuck on the mounting frame is convenient for keeping the wire rope level, and the chuck rotates inside the movable frame, which is convenient for driving the wire rope to walk and rotate, and cooperates with the sizing roller on the U-shaped plate to perform sizing extrusion treatment on the surface of the wire rope, thereby improving the sizing effect of the wire rope.
[0018] 2. In this solution, the installation shaft is driven to rotate by the driving motor, and the installation shaft drives the gear to rotate. Since the gear and the transmission gear plate are engaged, the chuck is driven to rotate, thereby improving the convenience of using the sizing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional diagram of the utility model;
[0020] Figure 2 This is a second perspective stereogram of the present invention;
[0021] Figure 3 It is a cross-sectional view of the present invention.
[0022] Description of the numbers in the figure:
[0023] 1. Fixed frame; 2. Track; 3. Movable frame; 4. Mounting frame; 5. Sizing mechanism; 501. Chuck; 502. U-shaped plate; 503. Anti-slip teeth; 504. Sizing roller; 6. Transmission gear plate; 7. Mounting shaft; 8. Gear; 9. Driving motor; 10. Cylinder; 11. Limit strip. DETAILED DESCRIPTION
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts are within the scope of protection of the present invention.
[0025] Example:
[0026] See also Figure 1-3 , a sizing device for wire rope processing, comprising:
[0027] A fixed frame 1, a track 2 is fixedly installed between the inner walls of the fixed frame 1, a movable frame 3 is movably installed on the track 2, and a mounting frame 4 is fixedly installed at one end of the track 2; and
[0028] The sizing mechanism 5 includes two chucks 501 and a U-shaped plate 502. The two chucks 501 are respectively rotatably embedded between the inner walls of the movable frame 3 and the inner walls of the mounting frame 4. The outer wall of each claw of the chuck 501 inside the movable frame 3 is fixedly installed with an anti-slip tooth 503. The U-shaped plate 502 is movably embedded between the inner walls of the fixed frame 1. A sizing roller 504 is rotatably embedded between the inner walls of the U-shaped plate 502.
[0029] The chuck 501 on the mounting frame 4 is convenient for clamping the wire rope, and the U-shaped plate 502 is lifted and lowered between the inside of the fixed frame 1, which is convenient for driving the sizing roller 504 to lift and lower. The anti-slip teeth 503 are used to fix one end of the wire rope located in the movable frame 3, and the chuck 501 on the mounting frame 4 only serves to straighten and support. The chuck 501 on the movable frame 3 clamps one end of the wire rope and walks on the track 2. The chuck 501 on the mounting frame 4 is convenient for keeping the wire rope level. At the same time, the chuck 501 rotates inside the movable frame 3, which is convenient for driving the wire rope to walk and rotate. In conjunction with the sizing roller 504 on the U-shaped plate 502, the surface of the wire rope is subjected to sizing extrusion treatment to improve the sizing effect of the wire rope.
[0030] Please combine the specific Figure 3 As shown, a transmission gear plate 6 is fixedly sleeved on the outer surface of the chuck 501 inside the movable frame 3 .
[0031] In this embodiment, the transmission tooth plate 6 can conveniently drive the corresponding chuck 501 to rotate, thereby facilitating the use of the sizing mechanism 5 .
[0032] Please combine the specific Figure 3 As shown, a mounting shaft 7 is rotatably embedded between the inner walls of the movable frame 3 , a gear 8 is fixedly sleeved on the outer surface of the mounting shaft 7 , and the gear 8 is meshed with the transmission gear plate 6 .
[0033] In this embodiment, the mounting shaft 7 facilitates the rotation of the gear 8 , and since the gear 8 is engaged with the transmission gear plate 6 , the chuck 501 is conveniently driven to rotate.
[0034] Please combine the specific Figure 2 As shown, a driving motor 9 is fixedly mounted on the outer wall of the movable frame 3 , and an output end of the driving motor 9 is fixedly connected to one end of the mounting shaft 7 .
[0035] In this embodiment, the driving motor 9 is used to conveniently drive the mounting shaft 7 to rotate, thereby driving the chuck 501 to rotate inside the movable frame 3, thereby improving the convenience of using the sizing mechanism 5.
[0036] Please combine the specific Figure 3 As shown, a cylinder 10 is fixedly mounted on the outer wall of one side of the fixing frame 1 , and the output end of the cylinder 10 is fixedly connected to the outer wall of the U-shaped plate 502 .
[0037] In this embodiment, the cylinder 10 is used to conveniently drive the U-shaped plate 502 to move up and down, and then conveniently drive the sizing roller 504 to move up and down, further improving the convenience of using the sizing mechanism 5.
[0038] Please combine the specific Figure 3As shown, both sides of the outer wall of the fixing frame 1 are provided with limiting grooves, and both sides of the outer wall of the U-shaped plate 502 are fixedly connected with the limiting strips 11 accordingly.
[0039] In this embodiment, the limiting groove and the limiting bar 11 cooperate to improve the lifting and lowering stability of the U-shaped plate 502.
[0040] Working principle: When in use, place the wire rope unwinding roller on one side of the mounting frame 4, then pass one end of the wire rope through the chuck 501 on the mounting frame 4, then pass through the fixed frame 1, and insert between the chucks 501 on the movable frame 3, start the two chucks 501, the chuck 501 on the movable frame 3 clamps and fixes one end of the wire rope, and the claws of the chuck 501 on the mounting frame 4 clamp the wire rope and keep the friction coefficient low, start the cylinder 10, drive the U-shaped plate 502 and the sizing roller 504 to descend, so that the sizing roller 504 presses against the outer surface of the wire rope, start the drive motor 9, and the drive motor 9 drives the mounting shaft 7 to rotate, driving the gear 8 to rotate. Since the gear 8 and the transmission tooth plate 6 are engaged, the chuck 501 is driven to rotate, and at the same time cooperates with the movable frame 3 to move on the track 2 toward the side away from the fixed frame 1, driving the wire rope to move and rotate, thereby realizing the sizing extrusion of the wire rope surface.
[0041] The control method of the present invention is to manually start and stop the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field. Moreover, the present invention is mainly used to protect mechanical devices. Therefore, the control method and wiring arrangement are not explained in detail in the present invention.
[0042] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and improved ideas of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A sizing device for wire rope processing, characterized in that: include: A fixed frame (1), a track (2) fixedly mounted between inner walls of the fixed frame (1), a movable frame (3) movably mounted on the track (2), and a mounting frame (4) fixedly mounted at one end of the track (2); and A sizing mechanism (5) includes two chucks (501) and a U-shaped plate (502). The two chucks (501) are respectively rotatably embedded between the inner walls of the movable frame (3) and the inner walls of the mounting frame (4). Anti-slip teeth (503) are fixedly installed on the outer wall of each clamping claw of the chuck (501) located inside the movable frame (3). The U-shaped plate (502) is movably embedded between the inner walls of the fixed frame (1). A sizing roller (504) is rotatably embedded between the inner walls of the U-shaped plate (502).
2. A sizing device for wire rope processing according to claim 1, characterized in that: A transmission tooth plate (6) is fixedly sleeved on the outer surface of the chuck (501) located inside the movable frame (3).
3. The sizing device for wire rope processing according to claim 2, characterized in that: A mounting shaft (7) is rotatably embedded between the inner walls of the movable frame (3), a gear (8) is fixedly sleeved on the outer surface of the mounting shaft (7), and the gear (8) is meshed with the transmission gear plate (6).
4. The sizing device for wire rope processing according to claim 3, characterized in that: A driving motor (9) is fixedly mounted on the outer wall of the movable frame (3), and an output end of the driving motor (9) is fixedly connected to one end of the mounting shaft (7).
5. The sizing device for wire rope processing according to claim 4, characterized in that: A cylinder (10) is fixedly mounted on the outer wall of one side of the fixing frame (1), and the output end of the cylinder (10) is fixedly connected to the outer wall of the U-shaped plate (502).
6. The sizing device for wire rope processing according to claim 5, characterized in that: The outer walls on both sides of the fixing frame (1) are provided with limiting grooves, and the outer walls on both sides of the U-shaped plate (502) are fixedly connected to the limiting strips (11) accordingly.
Citation Information
Patent Citations
Sizing device for steel wire rope machining
CN218322079U