Detection device for injection molded part with metal insert

Abstract

The utility model discloses an injection molding part detection device with a metal insert, comprising a pedestal, the upper surface of the pedestal is detachably connected with a support plate, the upper surface of the support plate is provided with two detection grooves in a mirror image manner, each detection groove is internally provided with a plurality of second blind holes, each detection groove is internally provided with an injection molding part, and the injection molding part is provided with a metal insert. The metal inserts of the injection molding part are placed in the corresponding second blind holes, the lower surface of the supporting plate is in threaded connection with two mounting supports through a plurality of second screws, the two mounting supports are connected with two concentric-square-shaped pcb plates, each concentric-square-shaped pcb plate is provided with a plurality of metal sensors, and the metal sensors are connected with the metal inserts of the injection molding part. And each metal sensor is positioned below the corresponding metal insert. According to the utility model, the problems that the manual detection efficiency is low and the leak detection phenomenon may occur when the injection molding part is detected are solved.

Description

Technical Field

[0001] The utility model relates to an injection molded part detection device with a metal insert. Background Art

[0002] The housing of an on-board radar or an on-board control system is usually an injection-molded product. This type of injection-molded product is surrounded by pre-installed nut inserts, which are connected to the other half of the product through bolts to achieve the assembly effect. If the pre-installed nuts are missing, the complete set of products cannot be assembled or the assembly sealing will not meet the dust and water resistance requirements.

[0003] In order to meet the quality requirements of the products, full inspection is generally carried out manually in the later stage. However, due to the large-scale and long-term same working posture, personnel are easily fatigued, manual inspection efficiency is low and missed inspections may occur. Utility Model Content

[0004] The purpose of the utility model is to overcome the existing defects and provide an injection molded part detection device with metal inserts, which can easily find injection molded parts with missing metal inserts and improve the efficiency and accuracy of injection molded part detection.

[0005] The technical solution to achieve the above-mentioned purpose is: an injection molded part detection device with a metal insert, comprising a base, the upper surface of the base is threadedly connected to a support plate by a plurality of first screws, the upper surface of the support plate is mirrored with two detection grooves and two first blind holes, each of the detection grooves is provided with a plurality of second blind holes, an injection molded part is placed in each of the detection grooves, each metal insert of the injection molded part is placed in the corresponding second blind hole, the lower surface of the support plate is threadedly connected to two mounting brackets by a plurality of second screws, two "U"-shaped PCB boards are connected to the two mounting brackets, each of the "U"-shaped PCB boards is provided with a plurality of metal sensors, each of the metal sensors is located below the corresponding metal insert, the inner bottom surface of the base is provided with two telescopic components for lifting the injection molded part, and an indicator light is installed on each first blind hole.

[0006] Preferably, each of the telescopic components includes an electric push rod and a support frame, the inner bottom surface of the base is connected to the fixed ends of two of the electric push rods, the telescopic end of each of the electric push rods is connected to the corresponding support frame, and each of the detection slots is provided with multiple through holes, and each of the support frames passes through the multiple through holes and is slidably connected to the corresponding detection slot.

[0007] Preferably, a wire management hole is provided in each of the first blind holes, and the wires of each of the indicator lights pass through the wire management hole and are electrically connected to the corresponding "loop" shaped PCB board.

[0008] Preferably, each of the support frames passes through the corresponding "U"-shaped PCB board.

[0009] Preferably, a power supply is provided in the base, and the power supply is electrically connected to each of the electric push rods and each of the "return"-shaped PCB boards.

[0010] The beneficial effects of the present invention are as follows: the lower surface of the support plate is threadedly connected to two mounting brackets by a plurality of second screws, two "U"-shaped PCB boards are connected to the two mounting brackets, and each "U"-shaped PCB board is provided with a plurality of metal sensors. Two injection-molded products to be inspected are placed in the inspection groove to ensure that the parts to be inspected are completely embedded in the inspection groove. Through the plurality of metal sensors, it is possible to detect whether metal inserts are installed at each installation position of the injection-molded parts. The detection circuit program replaces manual detection, which can easily find injection-molded parts with missing metal inserts, thereby improving the efficiency and accuracy of injection-molded parts detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional diagram of the utility model;

[0012] Figure 2 It is an exploded view of the utility model;

[0013] Figure 3 yes Figure 2 Schematic diagram from another perspective;

[0014] Figure 4 yes Figure 3 A partial enlarged view of point A in the middle.

[0015] In the figure: 1. Base; 2. Support plate; 3. Detection slot; 4. Second blind hole; 5. U-shaped PCB board; 6. Mounting bracket; 7. Metal sensor; 8. First screw; 9. First blind hole; 10. Second screw; 11. Electric push rod; 12. Support frame; 13. Wire management hole; 14. Through hole; 15. Indicator light. DETAILED DESCRIPTION

[0016] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center," "up," "down," "left," "right," "vertical," "horizontal," "inside," "outside," and the like, indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be construed as limiting the present invention. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] like Figure 1-4 As shown, an injection molded part detection device with metal inserts includes a base 1, a support plate 2, two mounting brackets 6, two "U"-shaped PCB boards 5 (the "U"-shaped PCB boards 5 are existing customized products), two telescopic components and two indicator lights 15.

[0019] Specifically, the upper surface of the base 1 is threadedly connected to the support plate 2 (the support plate 2 is made of hard plastic) through a plurality of first screws 8. The upper surface of the support plate 2 is mirrored with two detection grooves 3 and two first blind holes 9. Each detection groove 3 is provided with a plurality of second blind holes 4. An injection molded part is placed in each detection groove 3. The indented shape of the detection groove 3 matches the injection molded part to be detected. Each metal insert of the injection molded part is placed in the corresponding second blind hole 4. The lower surface of the support plate 2 is threadedly connected to two mounting brackets 6 through a plurality of second screws 10. Two "U"-shaped PCB boards 5 are connected to the two mounting brackets 6. Each "U"-shaped PCB board 5 is provided with a plurality of metal sensors 7. The metal sensors 7 can detect whether a metal insert is installed on the injection molded part. Each metal sensor 7 is located below the corresponding metal insert. The inner bottom surface of the base 1 is provided with two telescopic components for lifting the injection molded part. An indicator light 15 is installed on each first blind hole 9.

[0020] Specifically, each telescopic component includes an electric push rod 11 and a support frame 12. The inner bottom surface of the base 1 is connected to the fixed ends of two electric push rods 11. The telescopic end of each electric push rod 11 is connected to the corresponding support frame 12. A plurality of through holes 14 are opened in each detection slot 3. Each support frame 12 passes through the plurality of through holes 14 and is slidably connected to the corresponding detection slot 3.

[0021] Specifically, each first blind hole 9 is provided with a wire management hole 13, and the wires of each indicator light 15 pass through the wire management hole 13 and are electrically connected to the corresponding "return" type PCB board 5. In this way, when the metal sensor 7 detects that the metal insert is missing, the "return" type PCB board 5 will control the indicator light 15 to emit red light, indicating that the injection molded part has failed the inspection. Conversely, the "return" type PCB board 5 will control the indicator light 15 to emit green light, indicating that the injection molded part has passed the inspection.

[0022] Specifically, each support frame 12 passes through the corresponding "U"-shaped PCB board 5; a power supply is provided in the base 1, and the power supply is electrically connected to each electric push rod 11 and each "U"-shaped PCB board 5, and the power supply provides power to each electrical component.

[0023] Working principle: Place two injection molded products to be tested in the detection groove 3 to ensure that the parts to be tested are completely embedded in the detection groove 3. At this time, under the action of multiple metal sensors 7, it can detect whether metal inserts are installed in each installation position of the injection molded parts. When a missing part occurs, the "return" type PCB board 5 will control the indicator light 15 to emit red light, indicating that the injection molded part has failed the inspection. When qualified, the "return" type PCB board 5 will control the indicator light 15 to emit green light, indicating that the injection molded part has passed the inspection. When the inspection is completed, the electric push rod 11 will drive the support frame 12 to move upward. At this time, the support frame 12 passes through the corresponding multiple through holes 14 to push out the injection molded parts that have been tested, making it convenient to take out the injection molded parts. After the injection molded parts are taken out, the electric push rod 11 drives the support frame 12 to move downward.

[0024] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A device for detecting injection molded parts with metal inserts, characterized in that: The invention comprises a base (1), wherein the upper surface of the base (1) is threadedly connected to a support plate (2) via a plurality of first screws (8), the upper surface of the support plate (2) is mirror-imaged with two detection slots (3) and two first blind holes (9), each detection slot (3) is provided with a plurality of second blind holes (4), an injection molded part is placed in each detection slot (3), and each metal insert of the injection molded part is placed in the corresponding second blind hole (4), the lower surface of the support plate (2) is threadedly connected to two mounting brackets (6) via a plurality of second screws (10), two "return"-shaped PCBs (5) are connected to the two mounting brackets (6), each "return"-shaped PCB (5) is provided with a plurality of metal sensors (7), and each metal sensor (7) is located below the corresponding metal insert, the inner bottom surface of the base (1) is provided with two telescopic components for lifting the injection molded part, and each first blind hole (9) is provided with an indicator light (15).

2. The device for detecting injection molded parts with metal inserts according to claim 1, characterized in that: Each telescopic assembly includes an electric push rod (11) and a support frame (12); the inner bottom surface of the base (1) is connected to the fixed ends of two electric push rods (11); the telescopic end of each electric push rod (11) is connected to the corresponding support frame (12); a plurality of through holes (14) are opened in each detection slot (3); each support frame (12) passes through the plurality of through holes (14) and is slidably connected to the corresponding detection slot (3).

3. The device for detecting injection molded parts with metal inserts according to claim 1, wherein: A wire management hole (13) is provided in each of the first blind holes (9), and the wires of each of the indicator lights (15) pass through the wire management hole (13) and are electrically connected to the corresponding "loop" shaped PCB board (5).

4. The device for detecting injection molded parts with metal inserts according to claim 2, wherein: Each of the support frames (12) passes through the corresponding "return"-shaped PCB board (5).

5. The device for detecting injection molded parts with metal inserts according to claim 2, characterized in that: A power supply is provided in the base (1), and the power supply is electrically connected to each of the electric push rods (11) and each of the "return"-shaped PCB boards (5).

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