Tension detection device suitable for winding machine

Abstract

The utility model provides a tension detection device suitable for a winding machine, which relates to the technical field of winding machines and comprises a bottom plate, a frame body is mounted at the top end of the bottom plate, a motor is mounted in the frame body, a first mounting part is mounted at the output end of the motor, a supporting frame is mounted on one side of the first mounting part, and a second mounting part is mounted at the other side of the supporting frame. And a connecting mechanism is installed at the bottom end of the supporting frame, a mounting frame is installed on one side of the motor, a mounting plate is installed on one side of the mounting frame, a set of tension sensors are arranged on the surface of the mounting plate, and an adjusting mechanism is installed on one side of each tension sensor. When the device carries out winding operation, the height of the tension sensor can be adjusted by loosening the bolt II according to the tension of a wire, the operation steps are very simple and convenient, adjustment can be carried out according to the tension or quality of the wire, the detection efficiency of the tension is indirectly improved, and the practicability is greatly improved through the design.

Description

Technical Field

[0001] The utility model belongs to the technical field of winding machines, and more specifically, relates to a tension detection device suitable for winding machines. Background Art

[0002] A winding machine is a device used to wind wire (such as copper, aluminum, or other conductive materials) onto a spool or coil. It is widely used in the manufacturing of electrical components such as motors, transformers, and inductors. By precisely controlling the winding tension, speed, and number of layers, the winding machine ensures consistent coil shape and performance.

[0003] Based on the above, the inventors found that the following problems exist: the existing winding machine is unable to monitor the tension during the winding process during use, and too high tension may cause the wire to break or the winding to be uneven, while too low tension may cause the winding to be loose, thereby reducing the winding efficiency, and it cannot be quickly adjusted according to the spacing of the winding rollers, which is more inconvenient.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a tension detection device suitable for a winding machine is provided, in order to achieve a purpose with greater practical value. Utility Model Content

[0005] The purpose and effect of the tension detection device of the utility model for winding machines are achieved by the following specific technical means:

[0006] A tension detection device suitable for a winding machine includes a base plate, a frame installed on the top of the base plate, a motor installed inside the frame, a mounting piece 1 installed at the output end of the motor, a support frame installed on one side of the mounting piece 1, a connecting mechanism installed at the bottom end of the support frame, a mounting frame installed on one side of the motor, a mounting plate installed on one side of the mounting frame, a group of tension sensors are provided on the surface of the mounting plate, and an adjustment mechanism is installed on one side of the tension sensor.

[0007] Furthermore, the connecting mechanism includes several groups of mounting holes, the mounting holes are arranged at the bottom end of the support frame, and a group of bolts are arranged inside the mounting holes.

[0008] Furthermore, a plurality of threaded holes are formed on the surface of the bottom plate, and one end of the bolt passes through the mounting hole and is mounted inside the threaded hole.

[0009] Furthermore, the adjustment mechanism includes a second bolt, a group of sliding grooves are opened on the surface of the mounting plate, and one end of the second bolt passes through the sliding groove and is connected to the tension sensor through a thread.

[0010] Furthermore, a second mounting member is installed on the top of the support frame.

[0011] Furthermore, a conveying roller is installed on one side of the tension sensor.

[0012] Furthermore, a control panel is connected and installed on one side outer wall of the frame.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] Through the cooperation between the mounting hole and the bolt 1, when the staff uses the device, they can adjust the support frame according to the size of the winding roller. They can first loosen the bolt 1 and then adjust the support frame to the appropriate spacing. Then, they can install the bolt 1 again to fix the support frame, and then they can adapt to winding rollers of different sizes and spacings. It is very simple.

[0015] Through the cooperation between bolt 2, slide groove and tension sensor, when the staff performs winding operation, they can loosen bolt 2 according to the tension of the wire to adjust the height of the tension sensor. The operation steps are very simple and can be adjusted according to the tension or quality of the wire, which indirectly improves the tension detection efficiency and greatly increases the practicality of the design. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of a tension detection device suitable for a winding machine according to the utility model.

[0017] Figure 2 It is a three-dimensional schematic diagram of a tension detection device suitable for a winding machine according to the utility model.

[0018] Figure 3 The utility model is a schematic plan view of the local structure of a tension detection device suitable for a winding machine.

[0019] Figure 4 This utility model is a tension detection device suitable for winding machines Figure 2 Enlarged schematic diagram of point A.

[0020] Figure 5 This utility model is a tension detection device suitable for winding machines Figure 2 Enlarged schematic diagram of point B.

[0021] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:

[0022] 1. Base plate; 2. Frame; 3. Control panel; 4. Mounting frame; 5. Support frame; 6. Mounting plate; 7. Mounting part 2; 8. Motor; 9. Mounting part 1; 10. Tension sensor; 11. Threaded hole; 12. Conveyor roller; 13. Slide; 14. Bolt 2; 15. Bolt 1; 16. Mounting hole. DETAILED DESCRIPTION

[0023] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0024] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0026] Example:

[0027] As attached Figure 1 To the attached Figure 5 As shown:

[0028] The present utility model provides a tension detection device suitable for a winding machine, comprising a base plate 1, a frame 2 being installed on the top of the base plate 1, a motor 8 being installed inside the frame 2, a mounting member 9 being installed on the output end of the motor 8, a support frame 5 being installed on one side of the mounting member 9, a connecting mechanism being installed on the bottom end of the support frame 5, a mounting frame 4 being installed on one side of the motor 8, a mounting plate 6 being installed on one side of the mounting frame 4, a group of tension sensors 10 being provided on the surface of the mounting plate 6, and an adjustment mechanism being installed on one side of the tension sensor 10.

[0029] Among them, the connecting mechanism includes several groups of mounting holes 16, and the mounting holes 16 are arranged at the bottom end of the support frame 5. A group of bolts 15 are arranged inside the mounting holes 16; through the cooperation between the mounting holes 16 and the bolts 15, when the staff uses the device, they can adjust the support frame 5 according to the size of the winding roller. They can first loosen the bolts 15 and then adjust the support frame 5 to the appropriate spacing. After that, the bolts 15 can be installed again to fix the support frame 5, and then it can adapt to winding rollers of different sizes and spacings, which is very simple.

[0030] A plurality of threaded holes 11 are formed on the surface of the base plate 1 , and one end of the bolt 15 passes through the mounting hole 16 and is mounted inside the threaded hole 11 .

[0031] Among them, the adjustment mechanism includes a second bolt 14, a group of slide grooves 13 are opened on the surface of the mounting plate 6, and one end of the second bolt 14 passes through the slide groove 13 and is connected to the tension sensor 10 by a thread; through the cooperation between the second bolt 14, the slide groove 13 and the tension sensor 10, when the staff performs the winding operation, they can loosen the second bolt 14 according to the tension of the wire to adjust the height of the tension sensor 10. The operation steps are very simple and can be adjusted according to the tension or quality of the wire, which indirectly improves the tension detection efficiency, and this design greatly increases practicality.

[0032] Among them, a mounting member 2 7 is installed on the top of the support frame 5.

[0033] A conveying roller 12 is installed on one side of the tension sensor 10 .

[0034] A control panel 3 is connected and mounted on one side outer wall of the frame 2 .

[0035] The specific usage and function of this embodiment are as follows:

[0036] Before installing and using the present invention, the staff needs to check the internal components or structures of the device. After the inspection is correct, the external power supply can be connected for normal use. When the staff uses the device, the support frame 5 can be adjusted according to the size of the winding roller. The bolt 15 can be loosened first and then the support frame 5 is adjusted to the appropriate spacing. The bolt 15 can be installed again to fix the support frame 5, and then it can adapt to winding rollers of different sizes and spacings. It is very simple. When performing the winding operation, the bolt 2 14 can be loosened according to the tension of the wire to adjust the height of the tension sensor 10. The operation steps are very simple and can be adjusted according to the tension or quality of the wire, which indirectly improves the tension detection efficiency. The design greatly increases the practicality, and then the motor 8 is started through the control panel 3 to perform the winding operation. If it needs to be used again, the above operation can be repeated.

[0037] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.

Claims

1. A tension detection device for a winding machine, comprising a bottom plate (1), characterized in that: A frame (2) is installed at the top of the base plate (1), a motor (8) is installed inside the frame (2), a mounting member (9) is installed at the output end of the motor (8), a support frame (5) is installed on one side of the mounting member (9), a connecting mechanism is installed at the bottom end of the support frame (5), a mounting frame (4) is installed on one side of the motor (8), a mounting plate (6) is installed on one side of the mounting frame (4), a group of tension sensors (10) are provided on the surface of the mounting plate (6), and an adjustment mechanism is installed on one side of the tension sensor (10).

2. The tension detection device for a winding machine according to claim 1, characterized in that: The connecting mechanism comprises a plurality of mounting holes (16), wherein the mounting holes (16) are arranged at the bottom end of the support frame (5), and a group of bolts (15) are arranged inside the mounting holes (16).

3. The tension detection device for a winding machine according to claim 2, characterized in that: The surface of the base plate (1) is provided with a plurality of threaded holes (11), and one end of the bolt (15) passes through the mounting hole (16) and is mounted inside the threaded hole (11).

4. The tension detection device for a winding machine according to claim 1, characterized in that: The adjustment mechanism includes a second bolt (14), a group of slide grooves (13) are opened on the surface of the mounting plate (6), and one end of the second bolt (14) passes through the slide groove (13) and is connected to the tension sensor (10) through a thread.

5. The tension detection device for a winding machine according to claim 1, characterized in that: A second mounting member (7) is mounted on the top end of the support frame (5).

6. The tension detection device for a winding machine according to claim 1, characterized in that: A conveying roller (12) is installed on one side of the tension sensor (10).

7. The tension detection device for a winding machine according to claim 1, characterized in that: A control panel (3) is connected and mounted on one side outer wall of the frame (2).

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