High-universality storage battery air tightness detection tool
By designing highly versatile battery air tightness testing tooling, integrating the overlapping areas of the liquid injection holes of different types of battery covers, and using a ventilation test body and a soft test surface, the problem of frequent replacement of battery air tightness testing tooling is solved, thereby improving production efficiency and reducing air pressure shock pressure.
Patent Information
- Application Number
- CN202422369036.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-27
AI Technical Summary
Existing battery air tightness testing tooling needs to be replaced frequently, resulting in high time costs and low production efficiency.
A highly versatile battery air tightness testing tool is designed. By integrating the overlapping areas of the injection holes of different types of battery covers, using a ventilation detection body and a soft detection surface, the airtightness testing of various types of battery covers can be achieved, avoiding manual replacement of the tool.
It realizes the sealing test of various types of battery covers, saves time, improves production efficiency and reduces air pressure shock pressure.
Smart Images

Figure CN223319961U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a battery testing tool, more particularly to an airtightness testing tool with a highly universal airtightness testing function. Background Art
[0002] Lead-acid batteries are batteries whose electrodes are primarily made of lead and its oxides, and whose electrolyte is a sulfuric acid solution. During assembly, batteries require airtightness testing. This is done by using an inflator to inflate and maintain pressure for a period of time, observing the pressure changes to verify airtightness.
[0003] Currently, battery airtightness testing tooling is typically tailored to each battery model. The wide variety of battery models requires frequent tooling changes, increasing both time and labor intensity, severely impacting production schedules and efficiency.
[0004] In order to improve this problem, it is urgent to design a highly versatile airtightness testing tooling to save time and cost and improve production efficiency. Utility Model Content
[0005] In view of this, the utility model provides a highly versatile battery air tightness testing tool, which aims to solve the problem of frequent replacement of battery shell air tightness testing tool.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A highly versatile battery air tightness testing tool is used to test the airtightness of battery covers of various models. The battery covers of various models are each provided with a plurality of battery liquid injection holes. The outer sides of the plurality of battery liquid injection holes on each battery cover are provided with separating ridges. The ridges divide the plurality of battery liquid injection holes on the battery cover into a plurality of liquid injection hole areas. The plurality of liquid injection hole areas corresponding to the plurality of battery covers of various models form a liquid injection hole overlapping area. The tool also includes: a ventilation testing body;
[0008] The bottom surface of the ventilation detection body is a soft detection surface, and the bottom surface has a plurality of detection air holes, and the plurality of detection air holes respectively correspond to the overlapping areas of the plurality of liquid injection holes.
[0009] Through the above technical solution, the utility model integrates different types of battery covers based on the original heat sealing, and designs corresponding ventilation detection bodies for the overlapping areas of the liquid injection holes on the battery covers of different types. The detection holes can detect the sealing of various types of battery covers, thereby avoiding manual replacement of tooling, saving time and improving production efficiency.
[0010] Preferably, in the highly versatile battery air tightness testing tool described above, the ventilation testing body includes a fixed plate and a soft plastic plate fixed to the bottom surface of the fixed plate. The fixed plate and the soft plastic plate are provided with the test air holes extending therethrough, and the top surface of the fixed plate has an air pressure tube connected to the test air holes. The fixed plate provides support, and the soft plastic plate seals with the ridges on the battery cover, allowing the test air holes to align with the corresponding overlapping areas of the injection holes within a closed space, thereby enabling testing the seals of various battery cover models.
[0011] Preferably, in the above-mentioned highly versatile battery air tightness testing tool, during testing, the bottom surface of the soft plastic plate is pressed and sealed against the ridges, thereby simply and effectively ensuring the sealing performance.
[0012] Preferably, in the highly versatile battery air tightness testing tool described above, the testing air holes on the soft plastic plate include an upper main air hole and a plurality of lower branch air holes connected to the main air hole. The main air hole is connected to the testing air hole on the fixed plate, and the plurality of branch air holes extend through the bottom surface of the soft plastic plate. To prevent excessive pressure from the air pressure pipe, the utility model disperses the air pressure from the main air hole through the plurality of branch air holes, thereby simply and effectively reducing the impact pressure of the air pressure.
[0013] Preferably, in the above-mentioned highly versatile battery air tightness testing tool, the number of the branch air holes is two, and they are an inner air hole and an outer air hole respectively.
[0014] Preferably, in the highly versatile battery air tightness testing tool, the size of the soft plastic plate is the matching size of the largest battery cover. The size of the soft plastic plate is designed to be compatible with the largest battery cover, so that it can adapt to various models and sizes.
[0015] Preferably, in the highly versatile battery air tightness testing tool, the number of the testing air holes is 6 and arranged in a 3×2 matrix. The above number layout can meet the requirements for testing the battery cover.
[0016] It can be seen from the above technical solution that, compared with the prior art, the present invention provides a highly versatile battery air tightness detection tool, which has the following beneficial effects:
[0017] 1. The utility model integrates different types of battery covers based on the original heat seal, and designs a corresponding ventilation detection body for the overlapping area of the liquid injection holes on the battery covers of different types. The detection holes can detect the sealing of various types of battery covers, thereby avoiding manual replacement of tooling, saving time and improving production efficiency.
[0018] 2. The fixing plate of the utility model can provide support, and the soft plastic plate can be sealed with the ridges on the battery cover, so that the detection pores can be aligned with the overlapping area of the corresponding injection holes in a closed space, thereby detecting the sealing of various types of battery covers.
[0019] 3. In order to prevent the air pressure introduced into the air pressure pipe from being too high, the utility model disperses the air pressure through multiple branch air holes through the main air hole, thereby simply and effectively reducing the impact pressure of the air pressure. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0021] Figure 1 The accompanying drawing is a schematic structural diagram of a highly versatile battery air tightness testing tool provided by the present invention;
[0022] Figure 2 The accompanying drawing is a schematic structural diagram of the soft plastic plate provided by the present invention;
[0023] Figure 3 The accompanying drawings are provided by the utility model Figure 2 Partial cross-sectional view along AA.
[0024] in:
[0025] 1-air pressure tube; 2-fixing plate; 3-soft plastic plate; 4-main air hole; 5-inner air hole; 6-outer air hole. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See attached Figure 1The embodiment of the utility model discloses a highly versatile battery air tightness detection tool, which is used for testing the airtightness of battery covers of various models. The battery covers of various models are each provided with a plurality of battery filling holes. The outer sides of the plurality of battery filling holes on each battery cover are provided with separating ridges. The ridges divide the plurality of battery filling holes on the battery cover into a plurality of filling hole areas. The plurality of filling hole areas corresponding to the plurality of battery covers of various models form a filling hole overlapping area. The utility model also includes: a ventilation detection body;
[0028] The bottom surface of the ventilation detection body is a soft detection surface, and the bottom surface has a plurality of detection air holes, and the plurality of detection air holes respectively correspond to the overlapping areas of the plurality of liquid injection holes.
[0029] In order to further optimize the above technical solution, the ventilation detection body includes a fixed plate 2 and a soft plastic plate 3 fixed to the bottom surface of the fixed plate 2. The fixed plate 2 and the soft plastic plate 3 are provided with through detection air holes, and the top surface of the fixed plate 2 has an air pressure tube 1 connected to the detection air hole.
[0030] In order to further optimize the above technical solution, during testing, the bottom surface of the soft plastic plate 3 is pressed tightly and sealed against the ridges.
[0031] See attached Figure 2 and attached Figure 3 The detection pores on the soft plastic plate 3 include a main pore 4 at the top and multiple branch pores connected to the main pore 4 at the bottom. The main pore 4 is connected to the detection pores on the fixed plate 2, and the multiple branch pores pass through the bottom surface of the soft plastic plate 3.
[0032] In order to further optimize the above technical solution, the number of branch pores is two, which are the inner pore 5 and the outer pore 6 respectively.
[0033] In order to further optimize the above technical solution, the size of the soft plastic plate 3 is matched with the largest battery cover.
[0034] In this embodiment, the number of the detection pores is 6, and they are arranged in a 3×2 matrix.
[0035] Compared to the prior art, this embodiment features a flexible plastic plate 3 sized to accommodate the largest battery cover. External air holes 6 and internal air holes 5 are defined at the bottom of the plate 3. These holes converge at their upper portions and connect to a central air hole 4 located at the top of the plate 3. During airtightness testing, gas flows through the air pressure tube 1 to the central air hole 4, then through the external air holes 6 and internal air holes 5 to the battery injection port and into the battery housing, completing the airtightness test. This allows for testing the seals of various battery covers, eliminating the need for manual tooling changes, saving time, and improving production efficiency.
[0036] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. Reference can be made to the common and similar parts between the various embodiments. For the devices disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple, and the relevant parts can be referred to the method description.
[0037] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A highly versatile battery air tightness testing tool, used for testing the airtightness of various battery covers. Each of the battery covers has multiple battery injection holes. Each of the multiple battery injection holes on the battery cover has a separating ridge on the outside. The ridge divides the multiple battery injection holes on the battery cover into multiple injection hole areas. The tool is characterized by: The plurality of liquid injection hole areas corresponding to the battery covers of different models form a liquid injection hole overlapping area; and further comprising: a ventilation detection body; The bottom surface of the ventilation detection body is a soft detection surface, and the bottom surface has a plurality of detection air holes, and the plurality of detection air holes respectively correspond to the overlapping areas of the plurality of liquid injection holes.
2. The highly versatile battery air tightness testing tool according to claim 1 is characterized in that: The ventilation detection body comprises a fixing plate (2) and a soft plastic plate (3) fixed to the bottom surface of the fixing plate (2); the fixing plate (2) and the soft plastic plate (3) are provided with through detection air holes; the top surface of the fixing plate (2) has an air pressure tube (1) connected to the detection air hole.
3. The highly versatile battery air tightness testing tool according to claim 2, characterized in that: During testing, the bottom surface of the soft plastic plate (3) is pressed tightly and sealed against the ridge.
4. The highly versatile battery air tightness testing tool according to claim 3 is characterized in that: The detection air holes on the soft plastic plate (3) include a main air hole (4) at the top and a plurality of branch air holes at the bottom that are connected to the main air hole (4); the main air hole (4) is connected to the detection air hole on the fixing plate (2); and the plurality of branch air holes pass through the bottom surface of the soft plastic plate (3).
5. The highly versatile battery air tightness testing tool according to claim 4 is characterized in that: The number of the branch pores is two, and they are the inner pore (5) and the outer pore (6).
6. The highly versatile battery air tightness testing tool according to claim 5, characterized in that: The size of the soft plastic plate (3) is the matching size of the largest battery cover.
7. The highly versatile battery air tightness testing tool according to claim 1, characterized in that: The number of the detection pores is 6 and they are arranged in a 3×2 matrix.