Gas detection tool for processing engine valve chamber cover

By using the air inspection tooling for engine valve cover processing and utilizing hydraulic drive and water bubble detection, the problem of slight air leakage in the cover being difficult to observe with the naked eye is solved, achieving efficient and accurate air tightness testing and adaptability to multiple specifications.

CN223319984UActive Publication Date: 2025-09-09TAIZHOU DONGTAI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422727194.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-09
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

During the air tightness test of the engine cylinder head, when there is a slight air leak on the cover, it is difficult for inspectors to observe with the naked eye, which affects the test efficiency.

Method used

A gas inspection tooling for engine valve cover machining was designed, which includes a water storage box, guide rods, hydraulic cylinders, air pumps and positioning components. The cover is pressed tightly by a hydraulically driven pressure plate and inflated in water. Bubbles are used to observe air leaks. Combined with a detachable tooling plate, it can adapt to covers of different specifications.

Benefits of technology

It realizes the rapid and accurate detection of the air tightness of the cover, improves the detection efficiency, and can adapt to the detection needs of covers of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a gas detection tool for processing an engine valve chamber cover, which relates to the technical field of gas detection tools and comprises a water storage box, a guide rod is slidably mounted on the inner surface of the water storage box in a penetrating manner, a chassis is fixedly mounted at the lower end of the guide rod, and a reset spring is fixedly mounted on the upper surface of the chassis. The top end of the reset spring is arranged on the lower surface of the water storage box, the upper end of the guide rod is fixedly provided with a supporting plate, and the upper surface of the supporting plate is provided with a tool plate through a positioning assembly. The cover cap is placed on the upper surface of the supporting plate, and the output end of the hydraulic cylinder stretches out and draws back to drive the pressing plate to move downwards, so that the pressing plate is pressed on the upper surface of the cover cap; and meanwhile, the cover cap and the tool plate can be driven to move downwards at the same time, the cover cap is arranged in the water source, at the moment, the air pump works, the space between the cover cap and the tool plate is inflated, and when the cover cap leaks air, bubbles can appear on the water source, so that workers can observe conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas inspection tooling, in particular to a gas inspection tooling for machining an engine valve chamber cover. Background Art

[0002] The valve chamber cover provided on the engine cylinder head is mainly used to seal the oil pool of the engine cylinder head. After the cover is produced, the air tightness of the cover needs to be tested. For example, patent application number CN201811579815.4 is a cover leak detection device, including a clamp assembly, an upper frame assembly, a lower frame assembly and a start button. The clamp assembly includes a mounting portion, a bottom sealing assembly, an end sealing assembly, an upper sealing assembly, a side sealing assembly, a lower pressure plate and a spring pressure head assembly. The bottom sealing assembly is fixed on the mounting portion, and the lower pressure plate is fixed in the middle of the mounting portion. End sealing assemblies are installed at both ends of the component, an upper sealing assembly, a side sealing assembly and a spring pressure head assembly are installed on the lower pressure plate, a thin cylinder is installed on the lower pressure plate, an upper sealing rod is installed on the thin cylinder main shaft, and a sealing ring is installed at the connecting end of the upper sealing rod; the present invention can realize air tightness detection before installation, filter out unqualified products in advance, solve practical problems in display production, and realize product quality improvement and efficiency improvement. In the above technical scheme, during the inspection of the cylinder head, when the cover has a slight air leakage, it is difficult for the inspector to observe it with the naked eye, which affects the efficiency of the inspection. Utility Model Content

[0003] The main purpose of the utility model is to provide an air inspection tool for processing an engine valve chamber cover, which can effectively solve the problem in the background technology that when a slight air leak occurs in the cover during the inspection of the cylinder head, it is difficult for the inspector to observe it with the naked eye, which affects the efficiency of the inspection.

[0004] The top end of the guide rod is fixedly mounted on the support plate, and the top end of the guide rod is fixedly mounted on the support plate, and the top end of the guide rod is fixedly mounted on the support plate, and the top end of the guide rod is fixedly mounted on the support plate.

[0005] Preferably, a support frame is fixedly mounted on the lower surface of the water storage box.

[0006] Preferably, a water outlet is provided on one side surface of the water storage box.

[0007] Preferably, a baffle is fixedly installed in the middle of the guide rod.

[0008] Preferably, the positioning assembly includes a positioning block, a positioning slot, and a slide rod. The positioning block is fixedly installed on the lower surface of the tooling plate, the positioning slot is opened on the upper surface of the support plate, and the slide rod is slidably installed in the middle of the support plate.

[0009] Preferably, a second movable plate is fixedly mounted on one end of the slide rod, a first movable plate is slidably mounted on the middle of the slide rod, a thread is provided on the circumference of the slide rod, and a screw sleeve is engaged and mounted on the middle of the thread.

[0010] Preferably, a clamping hole is formed through the surface of the positioning block, and clamping columns are fixedly installed on the surfaces of the first movable plate and the second movable plate, and the clamping columns are arranged inside the clamping hole.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] (1) Place the cover on the upper surface of the support plate and fit the cover and the tooling plate together. At this time, the hydraulic cylinder output end is extended and retracted to drive the pressure plate to move downward so that the pressure plate is pressed on the upper surface of the cover. At the same time, the cover and the tooling plate can be driven to move downward at the same time so that the cover is set inside the water source. At this time, the air pump is used to inflate the space between the cover and the tooling plate. When the cover leaks, bubbles will appear in the water source, which is convenient for staff to observe and perform air inspection on the cover. After the inspection is completed, the hydraulic cylinder is used to reset the cover. At this time, the reset spring is used to reset the cover. At this time, the guide rod can be reset so that the cover and the support plate are simultaneously ejected from the inside of the water storage box. This device can quickly perform inspection on the cover.

[0013] (2) The staff rotates the screw sleeve to move backward in the middle of the slide rod, and the slide rod can slide at this time, and the first movable plate and the second movable plate can move away from each other, so that the clamping column can be disengaged from the inside of the clamping hole. At this time, the positioning block can be disengaged from the inside of the positioning groove, and the tooling plate can be disassembled. Conversely, the tooling plate can be installed to install tooling plates of different specifications, so that covers of different specifications can be fitted with the tooling plates, thereby increasing the efficiency of gas inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1This is a schematic structural diagram of a gas inspection tool for machining an engine valve cover according to the present invention;

[0015] Figure 2 This is a schematic diagram of the overall cross-sectional structure of a gas inspection tool for machining an engine valve cover according to the present invention;

[0016] Figure 3 This is a schematic diagram of the structure of a tooling plate of a gas inspection tooling for machining an engine valve chamber cover according to the present invention;

[0017] Figure 4 The utility model is a schematic diagram of the support plate structure of a gas inspection tool for processing an engine valve chamber cover.

[0018] In the figure: 1. Water storage box; 2. Support frame; 3. Guide rod; 4. Chassis; 5. Return spring; 6. Water outlet; 7. Support plate; 8. Positioning assembly; 801. First movable plate; 802. Positioning block; 803. Clamping hole; 804. Second movable plate; 805. Positioning groove; 806. Clamping column; 807. Sliding rod; 808. Thread; 809. Screw sleeve; 9. Tooling plate; 10. Positioning rod; 11. Top plate; 12. Hydraulic cylinder; 13. Press plate; 14. Air pump; 15. Ventilation pipe; 16. Hose; 17. Baffle. DETAILED DESCRIPTION

[0019] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] like Figure 1 、 2As shown, a gas inspection tool for processing an engine valve chamber cover includes a water storage box 1, a guide rod 3 is slidably installed on the inner surface of the water storage box 1, a chassis 4 is fixedly installed on the lower end of the guide rod 3, a return spring 5 is fixedly installed on the upper surface of the chassis 4, and the top of the return spring 5 is arranged on the lower surface of the water storage box 1, a support plate 7 is fixedly installed on the upper end of the guide rod 3, a positioning assembly 8 is provided on the upper surface of the support plate 7, and a tooling plate 9 is installed on the upper surface of the support plate 7 through the positioning assembly 8. An air pump 14 is fixedly mounted on the lower surface of the water storage box 1, a vent pipe 15 is mounted on the output end of the air pump 14, a hose 16 is mounted on the top end of the vent pipe 15, a vent hole 18 is opened through the surface of the support plate 7, and the hose 16 is connected to the vent hole 18, a positioning rod 10 is fixedly mounted on the surface of one side of the water storage box 1, a top plate 11 is fixedly mounted on the upper end of the positioning rod 10, a hydraulic cylinder 12 is fixedly mounted on the lower surface of the top plate 11, and a pressure plate 13 is mounted on the output end of the hydraulic cylinder 12.

[0021] like Figure 1 、 2 As shown, a support frame 2 is fixedly installed on the lower surface of the water storage box 1, which can support the water storage box 1.

[0022] like Figure 1 As shown, a water outlet 6 is provided on one side surface of the water storage box 1 to facilitate replacement of the water source inside the water storage box 1 .

[0023] like Figure 2 As shown, a baffle 17 is fixedly installed in the middle of the guide rod 3. When the guide rod 3 moves to a certain position, the baffle 17 will block the guide rod 3, so that the hydraulic cylinder 12 can exert sufficient pressure on the cover, and the sealing performance is stronger.

[0024] like Figure 2 、 34, the positioning assembly 8 includes a positioning block 802, a positioning groove 805, and a slide bar 807. The positioning block 802 is fixedly mounted on the lower surface of the tooling plate 9, the positioning groove 805 is provided on the upper surface of the support plate 7, the slide bar 807 is slidably mounted in the middle of the support plate 7, one end of the slide bar 807 is fixedly mounted with a second movable plate 804, the middle of the slide bar 807 is slidably mounted with a first movable plate 801, the circumference of the slide bar 807 is provided with a thread 808, the middle of the thread 808 is engaged with a screw sleeve 809, the surface of the positioning block 802 is penetrated with a card hole 803, the surfaces of the first movable plate 801 and the second movable plate 804 are fixedly mounted There is a clamping column 806, which is arranged inside the clamping hole 803. The staff rotates the screw sleeve 809 to move the screw sleeve 809 backward in the middle of the slide bar 807. At this time, the slide bar 807 can slide, and at the same time, the first movable plate 801 and the second movable plate 804 can be moved away from each other, so that the clamping column 806 can be disengaged from the inside of the clamping hole 803. At this time, the positioning block 802 can be disengaged from the inside of the positioning groove 805, and the tooling plate 9 can be disassembled. Conversely, the tooling plate 9 can be installed to install tooling plates 9 of different specifications, so that covers of different specifications can be fitted with the tooling plates 9, thereby increasing the efficiency of gas inspection.

[0025] The working principle of the gas inspection tool for processing the engine valve cover:

[0026] During use, when it is necessary to test the air tightness of the cover, first place the cover on the upper surface of the support plate 7, and fit the cover and the tooling plate 9 together. At this time, the output end of the hydraulic cylinder 12 is extended and retracted to drive the pressure plate 13 to move downward, so that the pressure plate 13 is pressed on the upper surface of the cover, and at the same time, the cover and the tooling plate 9 can be driven to move downward at the same time, so that the cover is set inside the water source. At this time, the air pump 14 is worked to inflate the space between the cover and the tooling plate 9. When the cover leaks, bubbles will appear in the water source to perform air inspection on the cover. After the inspection is completed, the hydraulic cylinder 12 is reset, and the reset spring 5 is reset at this time, and the guide rod 3 can be reset. The cover and the support plate 7 are simultaneously ejected from the inside of the water storage box 1. This device can quickly detect the cover, and the staff rotates the screw sleeve 809 to make the screw sleeve 809 move backward in the middle of the slide bar 807. At this time, the slide bar 807 can slide, and at the same time, the first movable plate 801 and the second movable plate 804 can be moved away from each other, so that the clamping column 806 can be disengaged from the inside of the clamping hole 803. At this time, the positioning block 802 can be disengaged from the inside of the positioning groove 805, and the tooling plate 9 can be disassembled. Conversely, the tooling plate 9 can be installed to install tooling plates 9 of different specifications, so that covers of different specifications can be fitted with the tooling plates 9, thereby increasing the efficiency of gas detection.

[0027] The above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. A person skilled in the art can make other changes or modifications based on the above description. It is impossible to enumerate all implementation methods here. Any obvious changes or modifications derived from the technical solution of the present invention are still within the scope of protection of the present invention.

Claims

1. A gas inspection tool for processing an engine valve chamber cover, comprising a water storage box (1), characterized in that: The inner surface of the water storage box (1) is slidably mounted with a guide rod (3), the lower end of the guide rod (3) is fixedly mounted with a chassis (4), the upper surface of the chassis (4) is fixedly mounted with a return spring (5), the top end of the return spring (5) is arranged on the lower surface of the water storage box (1), the upper end of the guide rod (3) is fixedly mounted with a support plate (7), the upper surface of the support plate (7) is provided with a positioning assembly (8), the upper surface of the support plate (7) is mounted with a tooling plate (9) through the positioning assembly (8), and the lower surface of the water storage box (1) is fixedly mounted with an air A pump (14) is provided, a vent pipe (15) is installed at the output end of the air pump (14), a hose (16) is installed at the top end of the vent pipe (15), a vent hole (18) is provided through the surface of the support plate (7), and the hose (16) is connected to the vent hole (18), a positioning rod (10) is fixedly installed on one side surface of the water storage box (1), a top plate (11) is fixedly installed on the upper end of the positioning rod (10), a hydraulic cylinder (12) is fixedly installed on the lower surface of the top plate (11), and a pressure plate (13) is installed at the output end of the hydraulic cylinder (12).

2. The gas inspection tool for machining an engine valve cover according to claim 1, characterized in that: A support frame (2) is fixedly mounted on the lower surface of the water storage box (1).

3. The gas inspection tool for machining an engine valve cover according to claim 1, characterized in that: A water outlet (6) is provided on one side surface of the water storage box (1).

4. The gas inspection tool for machining an engine valve cover according to claim 1, characterized in that: A baffle (17) is fixedly mounted on the middle portion of the guide rod (3).

5. The gas inspection tool for machining an engine valve cover according to claim 1, characterized in that: The positioning assembly (8) includes a positioning block (802), a positioning groove (805), and a slide bar (807). The positioning block (802) is fixedly mounted on the lower surface of the tooling plate (9), the positioning groove (805) is provided on the upper surface of the support plate (7), and the slide bar (807) is slidably mounted through the middle of the support plate (7).

6. The gas inspection tool for machining an engine valve cover according to claim 5, characterized in that: A second movable plate (804) is fixedly mounted on one end of the slide rod (807), a first movable plate (801) is slidably mounted in the middle of the slide rod (807), a thread (808) is provided on the circumference of the slide rod (807), and a screw sleeve (809) is engaged and mounted in the middle of the thread (808).

7. The gas inspection tool for machining an engine valve cover according to claim 6, characterized in that: A clamping hole (803) is provided through the surface of the positioning block (802), and clamping columns (806) are fixedly installed on the surfaces of the first movable plate (801) and the second movable plate (804), and the clamping columns (806) are arranged inside the clamping hole (803).

Citation Information

Patent Citations

  • Cover cap leak detection device

    CN109765011A