Pressure resistance detection equipment for valve production

By introducing drive components and clamping components into the valve detection equipment, and using electric telescopic rods and motors to automatically control gas compression and fix the valve, the problems of large errors and low efficiency caused by manual observation in the existing technology are solved, and efficient and automated valve pressure resistance testing is achieved.

CN223319997UActive Publication Date: 2025-09-09SUZHOU YONGXUN PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422548618.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-09
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Existing valve pressure testing equipment requires manual observation, resulting in large errors and low efficiency.

Method used

The drive assembly and clamping assembly are used to drive the movable block to move in the pipeline through an electric telescopic rod and a motor. The gas is compressed and the air pressure is detected by a pressure sensor. The data is automatically recorded in combination with the PLC control panel, and the valve is fixed with a splint to ensure stability.

Benefits of technology

It realizes efficient and automated valve pressure resistance and air tightness testing, reduces manual errors and improves testing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valve production detection, and discloses a pressure resistance detection device for valve production, which comprises a detection table, a valve body, a pipeline, a driving assembly and a clamping assembly, and is characterized in that the driving assembly is mounted at the bottom of the detection table and the top of the detection table; when the adjusting assembly is started, gas in a pipeline is compressed to achieve valve body detection, the pipeline is arranged on the surface of the detection table and connected with the valve body through a connecting disc, an electric telescopic rod at the bottom of the detection table controls a movable block to move in the pipeline, and as the movable block moves in the pipeline, air in the pipeline is compressed. The pressure in the pipeline is detected by the pressure sensor in the pipeline, the detection data is stored in the PLC control panel, the internal pressure resistance and air tightness of the valve body can be detected according to the data change detected by the pressure sensor, the detection is efficient, and the automation degree is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve production detection, in particular to a pressure resistance detection device for valve production. Background Art

[0002] Valves are widely used, and the requirements for valves in production are relatively strict. For manufacturers of sealing valves, they will test the valves before the finished products are shipped. Among them, pressure resistance and sealing are important indicators of whether a valve is qualified, and they need to be tested using testing equipment;

[0003] Existing testing equipment uses water or air to inject into the valve to perform pressure testing when testing valves. During the testing process, manual observation is required. For example, Patent No. CN216483776U discloses a valve pressure seal testing device, which injects high-pressure water into the test pipeline connected to the valve and then observes the valve for leakage. Manual inspection has large errors and low detection efficiency. Therefore, we propose a pressure testing device for valve production. Utility Model Content

[0004] The purpose of the present utility model is to provide a pressure resistance testing device for valve production, so as to solve the problem that the existing testing equipment proposed in the above background technology adopts the method of injecting water or air into the inside of the valve to perform pressure resistance testing when testing the valve, and manual observation of the testing process is required during the testing process. Manual testing has large errors and low testing efficiency.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a pressure-resistant testing device for valve production, comprising a testing platform, a valve body, a pipeline, a drive assembly and a clamping assembly, wherein the drive assembly is mounted at the bottom of the testing platform, and the drive assembly is mounted at the top of the testing platform. When the regulating assembly is started, the gas in the pipeline is compressed to realize valve body detection.

[0006] Preferably, the driving assembly includes a fixed plate, an electric telescopic rod and a movable block. The bottom of the detection table is fixedly connected to the fixed plate, the side of the fixed plate is installed with an electric telescopic rod, the output end of the electric telescopic rod is fixedly connected to the movable block, and the surface of the movable block is fixedly connected to a sealing ring.

[0007] Preferably, a pipe is plugged into the surface of the detection platform, the bottom end of the pipe extends to the bottom of the detection platform, and the pipe and the movable block are located at the same horizontal height.

[0008] Preferably, the clamping assembly includes a motor, a splint, a threaded block, a bidirectional screw and a slide groove. A slide groove is provided on the top of the detection platform, and a bidirectional screw is installed inside the slide groove. The surface of the bidirectional screw is threadedly connected with a symmetrical threaded block, and the threaded block is slidably connected to the inside of the slide groove. A splint is welded on the surface of the threaded block. One end of the bidirectional screw extends to the outside of the detection platform, and the outer end of the bidirectional screw is connected to the motor output end on the surface of the detection platform.

[0009] Preferably, a connection plate matching the valve body is fixedly connected to the top end of the pipeline, and a pressure sensor is installed on the inner wall of the pipeline near the connection plate.

[0010] Preferably, a PLC control panel is installed on the top of the testing platform, and the PLC control panel is electrically connected to the electric telescopic rod, the pressure sensor and the motor respectively.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. The utility model sets a pipeline on the surface of the test platform and connects it to the valve body through a connecting plate. The movable block is controlled to move in the pipeline by an electric telescopic rod at the bottom of the test platform. As the movable block moves in the pipeline, the air in the pipeline is compressed, that is, the air pressure in the pipeline increases. At the same time, the pressure sensor in the pipeline checks the air pressure in the pipeline, and the detection data is stored in the PLC control panel. According to the changes in the data detected by the pressure sensor, the pressure resistance and air tightness of the valve body can be tested. The detection is efficient and highly automated.

[0013] 2. The utility model provides a sliding groove on the surface of the test platform to install a bidirectional screw threaded connection with symmetrical threaded blocks. The bidirectional screw is driven to rotate by a motor on the surface of the test platform, which then drives the two threaded blocks closer, driving the clamping plate to clamp the valve body. It not only fixes the valve body and ensures the stability of the valve body during the pressure resistance test, but also tests the pressure resistance of the valve body surface through the clamping of the valve body by the clamping plate, thereby ensuring the detection effect of the valve body. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the disassembled structure of the drive assembly of the present utility model;

[0016] Figure 3 For this utility model Figure 1 A magnified schematic diagram of the structure at center A;

[0017] In the figure: 1. Test table; 2. PLC control panel; 3. Valve body; 4. Fixed plate; 5. Electric telescopic rod; 6. Movable block; 7. Pipeline; 8. Connecting plate; 9. Pressure sensor; 10. Motor; 11. Clamp; 12. Threaded block; 13. Bidirectional screw; 14. Slide. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Example

[0020] See also Figure 1-Figure 3 , a pressure-resistant testing equipment for valve production shown in the figure includes a testing platform 1, a valve body 3, a pipeline 7, a driving component and a clamping component, the driving component is installed at the bottom of the testing platform 1, the driving component is installed at the top of the testing platform 1, and the regulating component is started to compress the gas in the pipeline 7 to realize the valve body 3 detection, the driving component includes a fixed plate 4, an electric telescopic rod 5 and a movable block 6, the bottom of the testing platform 1 is fixedly connected to the fixed plate 4, the side of the fixed plate 4 is installed with an electric telescopic rod 5, the output end of the electric telescopic rod 5 is fixedly connected to the movable block 6, the surface of the movable block 6 is fixedly connected to the pipeline 7, the bottom end of the pipeline 7 extends to the bottom of the testing platform 1, the pipeline 7 and the movable block 6 are fixedly connected. The movable block 6 is located at the same horizontal height, and the top of the pipe 7 is fixedly connected to a connecting plate 8 matching the valve body 3, and a pressure sensor 9 is installed on the inner wall of the pipe 7 near the connecting plate 8; a pipe 7 is arranged on the surface of the testing platform 1 and connected to the valve body 3 through the connecting plate 8, and the movable block 6 is controlled to move in the pipe 7 by the electric telescopic rod 5 at the bottom of the testing platform 1. As the movable block 6 moves in the pipe 7, the air in the pipe 7 is compressed, that is, the air pressure in the pipe 7 increases, and at the same time, the pressure sensor 9 in the pipe 7 checks the air pressure in the pipe 7, and the detection data is stored in the PLC control panel 2. According to the data changes detected by the pressure sensor 9, the internal pressure resistance and air tightness of the valve body 3 can be tested, and the detection is efficient and highly automated.

[0021] On the basis of the above scheme, the clamping assembly includes a motor 10, a splint 11, a threaded block 12, a bidirectional screw 13 and a slide 14. The top of the detection platform 1 is provided with a slide 14, and a bidirectional screw 13 is installed inside the slide 14. The surface of the bidirectional screw 13 is threadedly connected with a symmetrical threaded block 12, and the threaded block 12 is slidably connected to the inside of the slide 14. The splint 11 is welded on the surface of the threaded block 12. One end of the bidirectional screw 13 extends to the outside of the detection platform 1, and the outer end of the bidirectional screw 13 is connected to the output end of the motor 10 on the surface of the detection platform 1;

[0022] As a further solution of the present invention, a PLC control panel 2 is installed on the top of the detection platform 1, and the PLC control panel 2 is electrically connected to the electric telescopic rod 5, the pressure sensor 9 and the motor 10 respectively;

[0023] A slide groove 14 is provided on the surface of the testing platform 1 to install a bidirectional screw 13 threadedly connected to the symmetrical threaded block 12. The bidirectional screw 13 is driven to rotate by the motor 10 on the surface of the testing platform 1, and then the two threaded blocks 12 are driven to approach, driving the clamping plate 11 to clamp the valve body 3, which not only fixes the valve body 3 and ensures the stability of the valve body 3 during the pressure resistance test, but also tests the pressure resistance of the surface of the valve body 3 through the clamping of the valve body 3 by the clamping plate 11, thereby ensuring the detection effect of the valve body.

[0024] It should be noted that the utility model is a pressure test equipment for valve production. First, the valve body 3 is threadedly connected to the connecting plate 8, and the valve body 3 is rotated to the closed state. The motor 10 (DC motor, model: 370DC) is controlled by the PLC control panel 2. 3. The second embodiment of the present invention relates to a valve body 3 and a control unit 2. The first embodiment of the present invention relates to a valve body 3 and a control unit 3. The first embodiment of the present invention relates to a valve body 3 and a control unit 3. The second embodiment of the present invention relates to a valve body 3 and a control unit 3. The first embodiment of the present invention relates to a valve body 3 and a control unit 3. The second embodiment of the present invention relates to a valve body 3 and a control unit 3. The first embodiment of the present invention relates to a valve body 3 and a control unit 3.

[0025] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pressure-resistant testing device for valve production, comprising a testing platform (1), a valve body (3), and a pipeline (7), characterized in that: It also includes a driving component and a clamping component, wherein the driving component is mounted on the bottom of the detection platform (1) and the driving component is mounted on the top of the detection platform (1). When the driving component is started, the gas in the pipeline (7) is compressed to realize the detection of the valve body (3).

2. The pressure-resistant testing equipment for valve production according to claim 1, characterized in that: The driving assembly comprises a fixed plate (4), an electric telescopic rod (5) and a movable block (6); the bottom of the detection platform (1) is fixedly connected to the fixed plate (4); the side of the fixed plate (4) is mounted with the electric telescopic rod (5); the output end of the electric telescopic rod (5) is fixedly connected to the movable block (6); and the surface of the movable block (6) is fixedly connected to a sealing ring.

3. The pressure-resistant testing equipment for valve production according to claim 2, characterized in that: The surface of the detection platform (1) is plugged with a pipe (7), the bottom end of the pipe (7) extends to the bottom of the detection platform (1), and the pipe (7) and the movable block (6) are located at the same horizontal height.

4. The pressure-resistant testing equipment for valve production according to claim 1, characterized in that: The clamping assembly comprises a motor (10), a clamping plate (11), a threaded block (12), a bidirectional screw (13) and a slide groove (14). The top of the inspection table (1) is provided with a slide groove (14). The bidirectional screw (13) is installed inside the slide groove (14). The surface of the bidirectional screw (13) is threadedly connected to a symmetrical threaded block (12), and the threaded block (12) is slidably connected to the inside of the slide groove (14). The surface of the threaded block (12) is welded with a clamping plate (11).

5. The pressure-resistant testing equipment for valve production according to claim 4, characterized in that: One end of the bidirectional screw (13) extends to the outside of the detection platform (1), and the outer end of the bidirectional screw (13) is connected to the output end of the motor (10) on the surface of the detection platform (1).

6. The pressure-resistant testing equipment for valve production according to claim 2, characterized in that: The top end of the pipe (7) is fixedly connected to a connection plate (8) matched with the valve body (3), and a pressure sensor (9) is installed on the inner wall of the pipe (7) near the connection plate (8).

7. The pressure-resistant testing equipment for valve production according to claim 5, characterized in that: A PLC control panel (2) is installed on the top of the detection platform (1), and the PLC control panel (2) is electrically connected to the electric telescopic rod (5), the pressure sensor (9) and the motor (10) respectively.