Solid material screening spectrum detection device
By designing a solid material screening spectral detection device for the inclined chute pipeline and related components, the problem of insufficient online detection accuracy of materials with uneven particle size is solved, and the accuracy and reliability of online near-infrared spectral analysis are achieved with a compact and economical structure.
Patent Information
- Application Number
- CN202422438825.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing inclined chutes lack structural design, resulting in insufficient optical detection accuracy and representativeness of solid materials with uneven particle size during pipeline transportation, making it difficult to meet the requirements of online near-infrared spectroscopy analysis.
A solid material screening spectral detection device was designed, which included an inclined chute pipeline, a viewing window, a near-infrared spectrometer, a converging baffle, a counterweight pressure plate, a converging inclined plate and a screen plate. By screening and converging materials, the device ensured particle uniformity and material level stability, meeting the needs of online detection.
The device achieves uniform particle size and stable material level of solid materials at the viewing window, improves the detection accuracy and reliability of online near-infrared spectroscopy analysis, and has a compact structure and is economical and practical.
Smart Images

Figure CN223320273U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical detection applications, in particular to a solid material screening spectrum detection device. Background Art
[0002] Near-infrared spectroscopy analysis technology is a rapidly developing analytical method with a rapidly expanding application field. It has the technical advantages of being non-destructive, rapid, multi-index real-time detection and control, and green and environmentally friendly. It is very suitable for the composition analysis of industrial products and is applicable to the detection of various sample states such as solids, liquids, gases, suspensions, pastes, etc.
[0003] The effectiveness of near-infrared instrumentation depends on ensuring effective collection of optical signals. Applying online detection technology in industrial production processes requires effectively combining near-infrared instrumentation with engineering modifications to on-site detection points to form a complete and reliable online detection system. Suitable sample flow devices are required for materials in different states. To a certain extent, in the field of online analysis, the adaptability of the flow device determines the level of detection accuracy that can be achieved, which is also a key application difficulty that distinguishes it from offline detection.
[0004] For solid materials with uneven particle sizes, such as corn gluten meal and germ meal, non-contact, large-spot, diffuse reflectance spectral signal acquisition methods are ideal. For materials transported in pipelines, ensuring optical detection accuracy and representativeness requires certain requirements for particle size uniformity. When measuring materials through an optical inspection window mounted on an inclined chute, the material must be as uniform as possible, with a uniform flow rate and a certain accumulation thickness. Existing inclined chutes lack this structure, significantly impacting measurement results. Utility Model Content
[0005] The utility model aims to solve the deficiencies of the prior art and provides a solid material screening spectrum detection device.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions:
[0007] A solid material screening spectrum detection device includes an inclined chute pipeline, the inclined chute pipeline includes an inclined pipe arranged in the middle and tilted downward, the upper end of the inclined pipe is connected to an upper vertical pipe and the lower end is connected to a lower vertical pipe;
[0008] A viewing window is provided at the lower part of the bottom plate of the inclined pipe and a viewing window is installed in the viewing window. A near-infrared spectrometer is vertically provided below the viewing window. Converging baffles are provided parallel to both sides of the viewing window inside the inclined pipe. A counterweight pressure plate is hinged between the upper ends of the two converging baffles. A converging inclined plate is provided at the upper end of each converging baffle, and the two converging inclined plates are in an inverted eight shape. A screen plate is provided above the converging baffle and the converging inclined plate inside the inclined pipe. A "human" shaped dividing plate is provided on the upper surface of the screen plate, and the "human" shaped dividing plate is correspondingly arranged above the viewing window.
[0009] A connecting plate is provided on one side of the converging baffle, and the connecting plate is fixed to the inclined pipe bottom plate by bolts.
[0010] The beneficial effects of the utility model are as follows: the utility model integrates multiple functions such as screening solid materials of different particle sizes, changing the flow direction of materials, and gathering materials, which can ensure that the solid materials form uniform particles at the window, the material level is stable and can flow in line with the window, and meets the needs of the online near-infrared spectrometer for accurate and reliable detection of solid materials transported in pipelines with uneven particle sizes. The structure is compact in design, the production is economical and convenient, and it has high promotion and application value. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic structural diagram of one direction of the utility model;
[0012] Figure 2 This is a structural diagram of another direction of the utility model;
[0013] Figure 3 It is a schematic diagram of the internal structure of the inclined pipeline;
[0014] Figure 4 This is a schematic diagram of the internal structure of the inclined pipe after omitting the screen plate;
[0015] In the figure: 1- inclined chute pipeline; 2- viewing window; 3- near-infrared spectrometer; 4- converging baffle; 5- counterweight pressure plate; 6- converging inclined plate; 7- screen plate; 8- "H" shaped material distributor; 9- connecting plate; 10- sampling port; 11- upper cover plate; 12- connecting flange;
[0016] 101- inclined pipe; 102- upper vertical pipe; 103- lower vertical pipe;
[0017] The following is a detailed description of the embodiments of the present invention with reference to the accompanying drawings. DETAILED DESCRIPTION
[0018] The principles and features of the present invention are described below with reference to the accompanying drawings. The examples provided are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. The following paragraphs describe the present invention in more detail by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the drawings are all in a very simplified form and are not to exact proportions, and are only used to facilitate and clearly illustrate the embodiments of the present invention.
[0019] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a central component. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a central component. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0022] like Figures 1 to 4 As shown, a solid material screening spectrum detection device includes an inclined chute pipeline 1, a window 2, a near-infrared spectrometer 3, a converging baffle 4, a counterweight pressure plate 5, a converging inclined plate 6, a screen plate 7, a "human" shaped material dividing plate 8, a connecting plate 9, a sampling port 10, an upper cover plate 11 and a connecting flange 12.
[0023] The inclined chute pipeline 1 includes an inclined pipe 101 arranged in the middle and tilted downward. The upper end of the inclined pipe 101 is connected to an upper vertical pipe 102 and the lower end is connected to a lower vertical pipe 103.
[0024] A sampling port 10 is provided at the lower portion of the top plate of the inclined pipe 101 .
[0025] An inspection port is provided on the upper portion of the top plate of the inclined pipe 101 and an upper cover plate 11 is installed at the inspection port for daily maintenance of the chute device.
[0026] The ends of the upper vertical pipe 102 and the lower vertical pipe 103 are both provided with connecting flanges 12 .
[0027] A viewing window is provided at the bottom of the bottom plate of the inclined pipe 101 and a viewing window 2 is installed in the viewing window. A near-infrared spectrometer 3 is vertically provided below the viewing window 2. The near-infrared spectrometer 3 emits light through the viewing window 2 to illuminate the material flowing through the pipe.
[0028] Inside the inclined pipe 101, a convergence baffle 4 is provided parallel to both sides of the window 2, and a counterweight pressure plate 5 is hinged between the upper ends of the two convergence baffles 4. A convergence inclined plate 6 is provided on the upper end of each convergence baffle 4, and the two convergence inclined plates 6 are in an inverted eight shape. Inside the inclined pipe 101, a screen plate 7 is provided above the convergence baffle 4 and the convergence inclined plate 6, and a "human" shaped dividing plate 8 is provided on the upper surface of the screen plate 7. The "human" shaped dividing plate 8 is correspondingly arranged above the window 2.
[0029] A connecting plate 9 is provided on one side of the converging baffle 4 , and the connecting plate 9 is fixed to the bottom plate of the inclined pipe 101 by bolts.
[0030] The counterweight pressure plate 5 is used to press as much material as possible onto the bottom plate of the inclined pipe 101 and then flow through the window 2.
[0031] The screen plate 7 is extended upward to the side wall of the upper vertical pipe 102 and is welded thereto, so as to screen and separate the large and small particles of the solid material flowing into the pipe.
[0032] The herringbone dividing plate 8 is used to guide the material flowing through the upper side of the screen plate 7 to both sides, so as to prevent the screened material from directly hitting the window 2 and protect the window 2.
[0033] The upper cover 11 is designed to be detachable, so that the convergence of the internal materials can be observed after opening, and the position and angle of the convergence baffle 4 can be adjusted in time to achieve the best convergence effect.
[0034] The utility model integrates multiple functions such as screening solid materials of different particle sizes, changing the flow direction of materials, and converging materials. It can ensure that the solid materials form uniform particles at the window 2, the material level is stable, and can flow along the window 2, and meets the needs of the online near-infrared spectrometer 3 for accurate and reliable detection of solid materials transported in pipelines with uneven particle sizes. The structure is compact, the production is economical and convenient, and it has high promotion and application value.
[0035] The above is an exemplary description of the present invention in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present invention, or they are directly applied to other occasions without improvement, they are all within the scope of protection of the present invention.
Claims
1. A solid material screening spectrum detection device, characterized in that: The inclined chute pipeline (1) includes an inclined pipeline (101) arranged in a downwardly inclined direction in the middle, the upper end of the inclined pipeline (101) is connected to an upper vertical pipeline (102) and the lower end is connected to a lower vertical pipeline (103); A viewing window is provided at the bottom of the bottom plate of the inclined pipe (101), and a viewing window (2) is installed in the viewing window. A near-infrared spectrometer (3) is vertically provided below the viewing window (2). Converging baffles (4) are provided in parallel on both sides of the viewing window (2) inside the inclined pipe (101). A counterweight pressure plate (5) is hinged between the upper ends of the two converging baffles (4). A converging inclined plate (6) is provided at the upper end of each converging baffle (4). The two converging inclined plates (6) are in an inverted eight-shaped shape. A screen plate (7) is provided above the converging baffles (4) and the converging inclined plates (6) inside the inclined pipe (101). A "human"-shaped material dividing plate (8) is provided on the upper surface of the screen plate (7). The "human"-shaped material dividing plate (8) is correspondingly provided above the viewing window (2).
2. A solid material screening spectrum detection device according to claim 1, characterized in that: A connecting plate (9) is provided on one side of the converging baffle (4), and the connecting plate (9) is fixedly mounted on the bottom plate of the inclined pipe (101) by means of bolts.
3. A solid material screening spectrum detection device according to claim 2, characterized in that: A sampling port (10) is provided at the lower portion of the top plate of the inclined pipeline (101).
4. A solid material screening spectrum detection device according to claim 3, characterized in that: An inspection opening is provided on the upper portion of the top plate of the inclined pipe (101), and an upper cover plate (11) is installed at the inspection opening.
5. A solid material screening spectrum detection device according to claim 4, characterized in that: The ends of the upper vertical pipe (102) and the lower vertical pipe (103) are both provided with connecting flanges (12).