Large-current wiring device and battery detection equipment
By designing the limiting notches and fixing structures of the copper pillar and the terminal sleeve, the problem of inconvenient locking of the transfer terminal is solved, and a wiring device with simple operation, small space and low cost is realized, which is also convenient for distinguishing between positive and negative poles.
Patent Information
- Application Number
- CN202422380790.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing transfer terminal has a complicated adjustment process when locking the copper nose, occupies a large space, and has a high manufacturing cost.
A high-current wiring device is designed, including a base, a copper column and a terminal sleeve. The copper column and the terminal sleeve are matched, and a limiting notch and a fixing structure are set on the side of the terminal sleeve to assist in the installation of the copper nose, and it is fixed with screws to achieve stable locking.
The installation process of the copper nose is simplified, the operation difficulty is reduced, the space occupation is reduced, the production cost is reduced, and the positive and negative poles are distinguished by color and marking, which facilitates the operator's wiring operation.
Smart Images

Figure CN223320448U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery detection, in particular to a high-current wiring device and battery detection equipment. Background Art
[0002] Lithium batteries need to be fully tested and verified by battery testing equipment before they can be put on the market. The battery testing equipment and the battery need to be electrically connected using a channel cable, and a transfer terminal for connecting the cable is provided at the output end of the testing equipment. The common transfer terminals on the market currently have a cylindrical head structure for the external connection and a single threaded hole, without a left or right limit structure. The process of locking the copper nose is relatively laborious. To ensure the direction of the copper nose after locking, a large force is required to control the cable to ensure that it does not rotate. After locking the copper nose, it is often protected by adding a protective cover. Since the external connection part is a cylindrical structure, it is difficult to maintain a uniform direction after the protective cover is put on, and the adjustment process is more troublesome.
[0003] Therefore, providing a high-current wiring device with strong compatibility, simple operation, small space occupation and low production cost is an urgent problem to be solved in this field. Utility Model Content
[0004] In order to solve the problem of cumbersome installation and adjustment of copper noses in the existing transfer terminals, the present invention provides a high-current wiring device with the characteristics of strong compatibility, simple operation, small space occupation and low production cost. The specific technical solution is as follows:
[0005] A high-current wiring device comprises a base, a copper column and a terminal sleeve, wherein the copper column passes through a slot on the base and has a cylindrical head at one end, and the terminal sleeve is mounted on the base and covers the cylindrical head;
[0006] The terminal sleeve is hollowed out in the middle and open at both ends, wherein a first step groove is formed at at least one opening; the first step groove presses the copper column and exposes the cylindrical head, and a limiting notch is formed on one side of the terminal sleeve for the copper nose to pass through, and a fixing structure for fixing the copper nose on the cylindrical head is also provided inside the terminal sleeve.
[0007] The copper column is matched with the terminal sleeve, and a limiting notch is set on the side of the terminal sleeve. The copper nose is installed on the cylindrical head through the limiting notch. In the process of locking the copper nose, the limiting notch can play a good limiting role, which can assist the installer to stabilize the copper nose and facilitate installation.
[0008] Preferably, a first threaded hole is formed on the end face of the cylindrical head, and a screw matching the first threaded hole is provided in the terminal sleeve. The cooperation between the screw and the first threaded hole forms a fixing structure for fixing the copper nose. The screw here is preferably an M3 hexagonal screw. When installing the copper nose, the copper nose is introduced from the limiting notch to the end face of the cylindrical head, and the screw cooperates with the first threaded hole to lock the copper nose between the cylindrical head and the screw to achieve the purpose of fixation.
[0009] Preferably, the cylindrical head protrudes from the outside to the inside into the hollowed-out area in the middle of the terminal sleeve and forms a step.
[0010] Preferably, the copper column comprises a cylindrical head, an axial step and a flat extension wall along its length direction, and the flat extension wall of the copper column passes through the slot to the end of the axial step and contacts the base;
[0011] The flat extension wall is provided with a second threaded hole for transferring and leading out the cables from the internal channel of the device.
[0012] Preferably, a mounting hole is formed on the terminal sleeve, an embedded screw sleeve is formed on the base at a position corresponding to the mounting hole, and the terminal sleeve and the base are connected by screws passing through the mounting hole and the embedded screw sleeve.
[0013] Preferably, an insulating terminal cover is installed at an opening at one end of the terminal sleeve away from the base.
[0014] Preferably, a second stepped groove is formed at the opening of one end of the terminal sleeve away from the base, the outer edge of the end of the insulating terminal cover is chamfered, and the diameter of the chamfer is smaller than the diameter of the inner circular hole of the second stepped groove. The diameter of the end of the insulating terminal cover is larger than the diameter of the inner circular hole of the second stepped groove. The insulating terminal cover is pressed and snapped into the second stepped groove of the terminal sleeve through an interference fit. Here, the insulating terminal cover is made of an insulating material, preferably silicone or rubber, and during installation, it only needs to be snapped into the terminal sleeve.
[0015] Preferably, a plurality of slots are formed on the base, and the two or more copper pillars pass through the slots respectively and are mounted on the base by the terminal sleeves;
[0016] The connection terminals on the base are all positive terminals, or all negative terminals, or contain both positive and negative terminals; the terminal sleeves and / or insulating terminal covers are formed with visual features for distinguishing between positive and negative poles.
[0017] Preferably, the upper end of the insulating terminal cover of the positive terminal is provided with a hollow positive pole symbol "+"; the upper end of the insulating terminal cover of the negative terminal is provided with a hollow negative pole symbol "-";
[0018] Or / and, the color of the insulating terminal cover of the positive terminal is a first color, and the color of the insulating terminal cover of the negative terminal is a second color. The first color here can be a common color for representing the positive pole, such as red, and the second color can be a common color for representing the negative pole, such as black. Of course, other colors can also be agreed upon as needed, and it is only necessary to distinguish the first color and the second color more clearly.
[0019] Or / and, the color of the terminal sleeve of the positive terminal is a first color, and the color of the terminal sleeve of the negative terminal is a second color.
[0020] By changing the number of slots on the baseplate, the location of the wiring device can be altered. A single wiring device can be configured with all positive terminals, all negative terminals, or a 1:1 ratio of positive and negative terminals, allowing for customized usage scenarios. The color and / or marking of the insulating terminal covers and sleeves distinguishes the positive and negative terminals, facilitating wiring operations.
[0021] The utility model also provides a battery detection device, including a test device and the above-mentioned high-current wiring device. The base is provided with mounting holes around it. The high-current wiring device is installed on the test device through the mounting holes, and the channel cable in the test device is led out through the copper column.
[0022] The beneficial effects produced by adopting the technical solution of this utility model are as follows:
[0023] (1) The copper column is matched with the terminal sleeve, and a limiting notch is set on the side of the terminal sleeve. The copper nose is installed on the cylindrical head through the limiting notch. In the process of locking the copper nose, the limiting notch can play a good limiting role, which can assist the installer to stabilize the copper nose and facilitate installation.
[0024] (2) By distinguishing the positive terminal and the negative terminal by the color and / or marking of the insulating terminal cover and the terminal sleeve, the operator can facilitate wiring operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 This is a three-dimensional structural diagram of a preferred high-current wiring device of the utility model;
[0027] Figure 2This is a three-dimensional exploded view of a preferred high-current wiring device of the present invention;
[0028] Figure 3 This is a structural diagram of the base of a preferred high-current wiring device of the present utility model;
[0029] Figure 4 This is a copper column structure diagram of a preferred large current wiring device of the utility model;
[0030] Figure 5 This is a structural diagram of the terminal block of a preferred high-current wiring device of the present invention.
[0031] In the figure: 1. Base; 11. Slot; 12. Mounting hole; 2. Copper column; 21. Cylindrical head; 211. Axial step; 212. First threaded hole; 22. Flat extension wall; 3. Terminal sleeve; 31. Terminal bottom; 311. Second step groove; 3111. Inner circular hole; 4. Insulated positive terminal cover; 5. Insulated negative terminal cover; 6. Screw. DETAILED DESCRIPTION
[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.
[0033] like Figure 1-5 As shown, the high-current wiring device includes a base 1, a copper column 2 and a terminal sleeve 3. The copper column 2 passes through the slot 11 on the base 1 and has a cylindrical head 21 at one end. The terminal sleeve 3 is installed on the base 1 and covers the cylindrical head 21.
[0034] The terminal sleeve 3 is hollowed out in the middle and has openings at the bottom 31 of the terminal at both ends, with a first step groove (not shown in the figure) formed at at least one end of the opening; the first step groove presses the copper column 2 and exposes the cylindrical head 21, and a limiting notch 32 is formed on one side of the terminal sleeve 3 for the copper nose to pass through. The terminal sleeve 3 is also provided with a fixing structure for fixing the copper nose to the cylindrical head 21. The copper column cooperates with the terminal sleeve, and a limiting notch is provided on the side of the terminal sleeve. The copper nose is installed on the cylindrical head through the limiting notch. The limiting notch can play a good limiting role in the process of locking the copper nose, which can assist the installer in stabilizing the copper nose and facilitate installation.
[0035] A first threaded hole 212 is formed on the end face of the cylindrical head 21, and a screw 6 matching the first threaded hole 212 is provided in the terminal sleeve 3. The cooperation between the screw 6 and the first threaded hole 212 forms a fixing structure for fixing the copper nose. The screw here is preferably a hexagonal screw M3. When installing the copper nose, the copper nose is introduced from the limiting notch to the end face of the cylindrical head, and the screw cooperates with the first threaded hole to lock the copper nose between the cylindrical head and the screw to achieve the purpose of fixation.
[0036] As a preferred embodiment, the cylindrical head 21 protrudes from the outside to the inside into the hollowed-out area in the middle of the terminal sleeve 3 and forms a step.
[0037] As a preferred embodiment, the copper pillar 2 includes a cylindrical head 21, an axial step 211 and a flat extension wall 22 along its length direction. The flat extension wall of the copper pillar 2 passes through the slot 11 to the end of the axial step 211 and contacts the base 1.
[0038] The flat extension wall 22 is provided with a second threaded hole 221 for routing cables from the internal channel of the device.
[0039] As a preferred embodiment, a mounting hole (not shown in the figure) is formed on the terminal sleeve 3, and an embedded screw sleeve 12 is formed on the base 1 at a position corresponding to the mounting hole. The terminal sleeve 3 and the base 1 are connected by screws passing through the mounting hole and the embedded screw sleeve 12. The screws here are preferably hexagon socket screws M3.
[0040] As a preferred embodiment, an insulating terminal cover is installed at the opening of the terminal sleeve 3 away from the base. Here, a second stepped groove 311 is formed at the opening of the terminal sleeve 3 away from the base. The outer edge of the end of the insulating terminal cover is chamfered, and the diameter of the chamfer is smaller than the diameter of the inner circular hole 3111 of the second stepped groove 311. The diameter of the end of the insulating terminal cover is larger than the diameter of the inner circular hole 3111 of the second stepped groove 311. The insulating terminal cover is pressed and snapped into the second stepped groove 311 of the terminal sleeve 3 through an interference fit. Here, the insulating terminal cover is made of an insulating material, preferably silicone or rubber. During installation, it only needs to be buckled into the terminal sleeve.
[0041] As a preferred embodiment, a plurality of slots 11 are formed on the base 1, and two or more copper pillars 2 pass through the slots 11 respectively and are mounted on the base 1 by the terminal sleeve 3;
[0042] The connection terminals on the base 1 are all positive terminals, or all negative terminals, or contain both positive and negative terminals; the terminal sleeves and / or insulating terminal covers are formed with visual features for distinguishing between positive and negative poles.
[0043] like Figure 2 As shown, the upper end of the insulating positive terminal cover 4 of the positive terminal is provided with a hollow positive pole symbol "+"; the upper end of the insulating negative terminal cover 5 of the negative terminal is provided with a hollow negative pole symbol "-";
[0044] Or / and, the color of the insulating terminal cover of the positive terminal is a first color, and the color of the insulating terminal cover of the negative terminal is a second color. The first color here can be a common color for representing the positive pole, such as red, and the second color can be a common color for representing the negative pole, such as black. Of course, other colors can also be agreed upon as needed, and it is only necessary to distinguish the first color and the second color more clearly.
[0045] Alternatively, the terminal sleeve 3 of the positive terminal is a first color, and the terminal sleeve of the negative terminal is a second color. By changing the number of slots in the substrate, the location of the wiring device can be changed. A wiring device can be configured with all positive terminals, all negative terminals, or a 1:1 configuration of positive and negative terminals, thereby changing the usage scenario of the wiring device according to actual conditions. By distinguishing the positive and negative terminals through the color and / or marking of the insulating terminal cover and the terminal sleeve, the operator can facilitate wiring operations.
[0046] This embodiment also provides a battery detection device, including a test device and the above-mentioned high-current wiring device. The base 1 is provided with mounting holes 12 around it. The high-current wiring device is installed on the test device through the mounting holes 12, and the channel cable in the test device is led out through the copper column 2.
[0047] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A high current wiring device, characterized in that: It includes a base, a copper column and a terminal sleeve. The copper column passes through a slot on the base and one end of the copper column is a cylindrical head. The terminal sleeve is installed on the base and covers the cylindrical head. The terminal sleeve is hollowed out in the middle and open at both ends, wherein a first step groove is formed at at least one opening; the first step groove presses the copper column and exposes the cylindrical head, and a limiting notch is formed on one side of the terminal sleeve for the copper nose to pass through, and a fixing structure for fixing the copper nose on the cylindrical head is also provided inside the terminal sleeve.
2. A high current wiring device according to claim 1, characterized in that: A first threaded hole is formed on the end surface of the cylindrical head, and a screw matching the first threaded hole is provided in the terminal sleeve. The screw cooperates with the first threaded hole to form a fixing structure for fixing the copper nose.
3. A high current wiring device according to claim 2, characterized in that: The cylindrical head protrudes from the outside to the inside into the hollowed-out area in the middle of the terminal sleeve and forms a step.
4. A high current wiring device according to claim 1, characterized in that: The copper column comprises a cylindrical head, an axial step and a flat extension wall along its length direction, and the flat extension wall of the copper column passes through the slot until the end of the axial step abuts against the base; The flat extension wall is provided with a second threaded hole for transferring and leading out the cables from the internal channel of the device.
5. A high current wiring device according to claim 4, characterized in that: A mounting hole is formed on the terminal sleeve, and an embedded screw sleeve is formed on the base at a position corresponding to the mounting hole. The terminal sleeve and the base are connected by screws passing through the mounting hole and the embedded screw sleeve.
6. A high current wiring device according to claim 1, characterized in that: An insulating terminal cover is installed at an opening of one end of the terminal sleeve away from the base.
7. A high current wiring device according to claim 6, characterized in that: A second step groove is formed at the opening of one end of the terminal sleeve away from the base, the outer edge of the end of the insulating terminal cover is chamfered and the diameter of the chamfer is smaller than the diameter of the inner circular hole of the second step groove, the diameter of the end of the insulating terminal cover is larger than the diameter of the inner circular hole of the second step groove, and the insulating terminal cover is pressed and clamped in the second step groove of the terminal sleeve by interference fit.
8. A high current wiring device according to claim 6, characterized in that: The base is formed with a plurality of slots, and the two or more copper pillars pass through the slots respectively and are mounted on the base by the terminal sleeves; The connection terminals on the base are all positive terminals, or all negative terminals, or contain both positive and negative terminals; the terminal sleeves and / or insulating terminal covers are formed with visual features for distinguishing between positive and negative poles.
9. A high current wiring device according to claim 8, characterized in that: The upper end of the insulating terminal cover of the positive terminal is provided with a hollow positive pole symbol "+"; the upper end of the insulating terminal cover of the negative terminal is provided with a hollow negative pole symbol "-"; or / and, the color of the insulating terminal cover of the positive terminal is a first color, and the color of the insulating terminal cover of the negative terminal is a second color, Or / and, the color of the terminal sleeve of the positive terminal is a first color, and the color of the terminal sleeve of the negative terminal is a second color.
10. A battery testing device, characterized in that: It comprises a test device and a high-current wiring device as described in any one of claims 1 to 9, wherein mounting holes are provided around the base, the high-current wiring device is installed on the test device through the mounting holes, and the channel cables in the test device are led out through the copper columns.