Miniaturized box-type transformer substation convenient to maintain
By introducing a temperature sensor-controlled liquid cooling and ventilation system and a copper heat-conducting casing into the box-type substation, the problem of frequent failures caused by equipment overheating was solved, and efficient heat dissipation and convenient maintenance were achieved.
Patent Information
- Application Number
- CN202422451417.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The internal equipment of box-type substations generates a lot of heat during long-term operation, resulting in frequent equipment failures and inconvenient maintenance using existing technologies.
A temperature sensor is used to detect the temperature, and the liquid cooling device and ventilation device are activated for heat dissipation. The copper heat-conducting shell and fan are combined to quickly discharge the hot air, and a lighting device is provided to assist maintenance.
It effectively reduces equipment temperature, reduces the occurrence of failures, improves maintenance convenience, and provides a good field of view to support equipment maintenance.
Smart Images

Figure CN223321689U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of box-type transformer substations, in particular to a miniaturized box-type transformer substation which is convenient to maintain. Background Art
[0002] A box-type substation, also known as a prefabricated substation, consists of high-voltage switchgear, distribution transformers, and low-voltage distribution equipment, all preassembled in one or more boxes at the factory to form a complete substation. Box-type substations can be fully enclosed or mobile, and are widely used in urban grid construction and renovation, mines, factories, oil and gas fields, and wind power stations. As a new type of complete power transformation and distribution system, they replace existing civil distribution rooms and substations.
[0003] During continuous operation, the internal equipment of the box-type substation will generate a lot of heat, especially for the transformer. Long-term overheating can easily cause the transformer or other internal equipment to malfunction. Therefore, staff are required to frequently perform inspections and maintenance, which leads to certain limitations in the use of the box-type substation. Utility Model Content
[0004] The main purpose of the utility model is to provide a miniaturized box-type transformer that is easy to maintain and can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A miniaturized box-type transformer with easy maintenance includes a box-type substation, a transformer is installed on the lower inner wall of the box-type substation, two lighting devices are installed on the front of the upper inner wall of the box-type substation, a controller is installed in the middle of the right end of the box-type substation, a temperature sensor is installed on the upper front end of the controller, a liquid cooling device is installed on the lower right end of the box-type substation, an installation groove is opened on the upper right end of the box-type substation, a ventilation device is installed in the installation groove, a protective ceiling is installed on the upper left and upper right ends of the box-type substation, and box doors are installed on the front and rear ends of the box-type substation.
[0007] Preferably, the liquid cooling device includes a water tank and a heat-conducting housing, a tank cover is installed on the right upper end of the water tank, a water pump is installed on the left upper end of the water tank, a circulating water pipe is installed on the left end of the water pump and the upper left end of the water tank, the circulating water pipe is located in the heat-conducting housing, the heat-conducting housing is installed on the outer surface of the transformer, the water tank is installed on the lower right end of the box-type substation, and the water pump and the controller are electrically connected. The water in the water tank is pumped by the water pump and transported to the circulating water pipe, which is located in the heat-conducting housing, which is installed on the outer surface of the transformer. When the water flows back to the water tank through the circulating water pipe, it can quickly remove the heat in the heat-conducting housing, thereby effectively cooling the transformer.
[0008] Preferably, the ventilation device includes a mounting base, with mounting brackets mounted on the left and right inner walls of the mounting base, and fans mounted on corresponding ends of the mounting brackets. The mounting base is fixedly mounted in the mounting slot, and the two fans are electrically connected to the controller. The fans are activated by the controller to quickly discharge hot air from the box-type substation, further improving the heat dissipation effect of the device.
[0009] Preferably, the lighting device includes two mounting brackets, a lamp holder mounted between the two mounting brackets, a plurality of lamp beads mounted at the lower end of the lamp holder, the two mounting brackets being fixedly mounted on the front of the upper inner wall of the box-type substation, and the lamp holders being electrically connected to a controller. The controller can activate the lamp holders on the lighting device to illuminate, providing maintenance personnel with a better field of view and facilitating equipment maintenance.
[0010] Preferably, the heat-conducting shell is U-shaped and is made of copper.
[0011] Preferably, the temperature sensor is installed on the right inner wall of the box-type substation.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. Through the design of the temperature sensor on the controller, it can detect the temperature inside the box-type substation. When the temperature exceeds the set value, the controller starts the water pump on the liquid cooling device, and the water pump then extracts the water in the water tank and transports it to the circulating water pipe. The circulating water pipe is located in the heat-conducting shell, and the heat-conducting shell is installed on the outer surface of the transformer. The heat-conducting shell is made of copper and has good thermal conductivity. Therefore, the heat-conducting shell can quickly absorb the heat generated by the transformer. When the water flows back to the water tank through the circulating water pipe, it can quickly take away the heat in the heat-conducting shell to effectively dissipate the heat of the transformer. In addition, the controller can also start the fan on the ventilation device, so that the hot air inside the box-type substation can be quickly discharged, further improving the heat dissipation effect of the device and reducing the failure of the internal equipment of the box-type substation due to overheating.
[0014] 2. When the internal equipment of the box-type substation needs repair or maintenance, the controller can start the lamp holder on the lighting device to illuminate, providing maintenance personnel with a better field of view and facilitating their maintenance of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a miniaturized box-type transformer that is easy to maintain in the utility model;
[0016] Figure 2 This is a schematic diagram of the overall structure of a liquid cooling device for a miniaturized box-type transformer that is easy to maintain in the present invention;
[0017] Figure 3 This is a schematic diagram of the overall structure of a ventilation device for a miniaturized box-type transformer that is easy to maintain in the present invention;
[0018] Figure 4 The figure is a schematic diagram of the overall structure of a lighting device of a miniaturized box-type transformer that is easy to maintain according to the present invention.
[0019] In the figure: 1. Box-type substation; 2. Liquid cooling device; 3. Ventilation device; 4. Lighting device; 5. Transformer; 6. Box door; 7. Controller; 8. Temperature sensor; 9. Protective ceiling; 10. Mounting slot; 20. Water storage tank; 21. Thermal conductive shell; 22. Water pump; 23. Circulating water pipe; 24. Box cover; 30. Mounting base; 31. Mounting frame; 32. Fan; 40. Fixing frame; 41. Lamp holder; 42. Lamp beads. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0023] like Figure 1-4 As shown, a miniaturized box-type transformer with easy maintenance includes a box-type substation 1, a transformer 5 is installed on the lower inner wall of the box-type substation 1, two lighting devices 4 are installed on the front of the upper inner wall of the box-type substation 1, a controller 7 is installed in the middle of the right end of the box-type substation 1, a temperature sensor 8 is installed on the upper front end of the controller 7, a liquid cooling device 2 is installed on the lower right end of the box-type substation 1, an installation groove 10 is opened on the right upper end of the box-type substation 1, a ventilation device 3 is installed in the installation groove 10, a protective ceiling 9 is installed on the upper left and right ends of the box-type substation 1, and box doors 6 are installed on the front and rear ends of the box-type substation 1; the temperature sensor 8 is installed on the right inner wall of the box-type substation 1.
[0024] The liquid cooling device 2 comprises a water tank 20 and a heat-conducting outer shell 21. A tank cover 24 is mounted on the upper right side of the water tank 20. A water pump 22 is mounted on the upper left side of the water tank 20. A circulating water pipe 23 is mounted on the left end of the water pump 22 and the upper left end of the water tank 20. The circulating water pipe 23 is located within the heat-conducting outer shell 21, which is mounted on the outer surface of the transformer 5. The water tank 20 is mounted on the lower right side of the box-type substation 1. The water pump 22 is electrically connected to the controller 7. The heat-conducting outer shell 21 is U-shaped and made of copper. Water from the water tank 20 is pumped by the water pump 22 and transported to the circulating water pipe 23, which is located within the heat-conducting outer shell 21, which is mounted on the outer surface of the transformer 5. When water flows through the circulating water pipe 23 and back into the water tank 20, it can quickly remove heat from the heat-conducting outer shell 21, effectively cooling the transformer 5.
[0025] The ventilation device 3 includes a mounting base 30, with mounting brackets 31 mounted on the left and right inner walls of the mounting base 30. A fan 32 is mounted on one end of each mounting bracket 31. The mounting base 30 is fixedly mounted in the mounting slot 10. The two fans 32 are electrically connected to the controller 7. The fans 32 are activated by the controller 7 to quickly discharge the hot air inside the box-type substation 1, further improving the heat dissipation effect of the device.
[0026] The lighting device 4 includes two mounting brackets 40, with a lamp holder 41 mounted between the two mounting brackets 40. A plurality of lamp beads 42 are mounted at the lower end of the lamp holder 41. The two mounting brackets 40 are fixedly mounted on the front of the upper inner wall of the box-type substation 1. The lamp holders 41 are electrically connected to the controller 7. The controller 7 can activate the lamp holders 41 on the lighting device 4 to illuminate, providing maintenance personnel with a better view and facilitating equipment maintenance.
[0027] It should be noted that the present invention is a miniaturized box-type transformer that is easy to maintain. Through the design of the temperature sensor 8 on the controller 7, it can detect the temperature inside the box-type substation 1. When the temperature exceeds the set value, the controller 7 starts the water pump 22 on the liquid cooling device 2, and the water pump 22 then extracts the water in the water tank 20 and transports it to the circulating water pipe 23. The circulating water pipe 23 is located in the heat-conducting shell 21, and the heat-conducting shell 21 is installed on the outer surface of the transformer 5. The heat-conducting shell 21 is made of copper and has good thermal conductivity. Therefore, the heat-conducting shell 21 can quickly absorb the heat generated by the transformer 5. When water flows back into the water storage tank 20 through the circulating water pipe 23, it can quickly take away the heat in the heat-conducting shell 21 to effectively dissipate heat for the transformer 5. In addition, the controller 7 can also start the fan 32 on the ventilation device 3, so that the hot air inside the box-type substation 1 can be quickly discharged, further improving the heat dissipation effect of the device and reducing the failure of the internal equipment of the box-type substation 1 due to overheating. In addition, when the internal equipment of the box-type substation 1 fails to repair or maintain, the controller 7 can start the lamp holder 41 on the lighting device 4 to illuminate, providing a better field of view for the maintenance personnel, making it easier for them to maintain the equipment.
[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A miniaturized box-type transformer with convenient maintenance, comprising a box-type transformer substation (1), characterized in that: A transformer (5) is installed on the lower inner wall of the box-type substation (1), two lighting devices (4) are installed on the front of the upper inner wall of the box-type substation (1), a controller (7) is installed in the middle of the right end of the box-type substation (1), a temperature sensor (8) is installed on the upper front end of the controller (7), a liquid cooling device (2) is installed on the lower right end of the box-type substation (1), a mounting groove (10) is opened on the right upper end of the box-type substation (1), a ventilation device (3) is installed in the mounting groove (10), a protective ceiling (9) is installed on the upper left and upper right of the box-type substation (1), and box doors (6) are installed on the front and rear ends of the box-type substation (1).
2. The miniaturized box-type transformer with easy maintenance according to claim 1 is characterized in that: The liquid cooling device (2) comprises a water tank (20) and a heat-conducting outer shell (21), a tank cover (24) is installed on the right upper end of the water tank (20), a water pump (22) is installed on the left upper end of the water tank (20), a circulating water pipe (23) is installed on the left end of the water pump (22) and the upper left end of the water tank (20), the circulating water pipe (23) is located in the heat-conducting outer shell (21), the heat-conducting outer shell (21) is installed on the outer surface of the transformer (5), the water tank (20) is installed on the lower right end of the box-type substation (1), and the water pump (22) is electrically connected to the controller (7).
3. The miniaturized box-type transformer with easy maintenance according to claim 1 is characterized in that: The ventilation device (3) comprises a mounting seat (30), a mounting frame (31) is mounted on the left inner wall and the right inner wall of the mounting seat (30), a fan (32) is mounted on one end corresponding to the two mounting frames (31), the mounting seat (30) is fixedly mounted in the mounting slot (10), and the two fans (32) are electrically connected to the controller (7).
4. The miniaturized box-type transformer with easy maintenance according to claim 1 is characterized by: The lighting device (4) includes a fixing frame (40), two fixing frames (40) are provided, a lamp holder (41) is installed between the two fixing frames (40), a plurality of lamp beads (42) are installed at the lower end of the lamp holder (41), the two fixing frames (40) are fixedly installed on the front part of the upper inner wall of the box-type substation (1), and the lamp holder (41) is electrically connected to the controller (7).
5. The miniaturized box-type transformer with easy maintenance according to claim 2 is characterized by: The heat-conducting shell (21) is U-shaped and is made of copper.
6. The miniaturized box-type transformer with easy maintenance according to claim 1 is characterized by: The temperature sensor (8) is installed on the right inner wall of the box-type substation (1).