Head integrated mechanism of high-speed horizontal conjoined component inserter for horizontal components

Abstract

The utility model provides a head integrated mechanism of a high-speed horizontal conjoined component inserter for horizontal components. The head integrated mechanism comprises a mounting seat, a cutter box power assembly and a cutter box assembly. The cutter box power assembly is connected with the mounting base, mounting plates are arranged on the two sides of the mounting base, the cutter box assembly is arranged on one side of the mounting base and located between the two mounting plates, and the cutter box power assembly drives the cutter box assembly to conduct shearing and plug-in operation on materials. The mounting plate is provided with a first connecting position used for mounting the first feeding assembly and a second connecting position used for mounting the second feeding assembly. According to the head integrated mechanism of the high-speed horizontal conjoined component inserter for the horizontal components, the mounting plates are arranged, and the first connecting position and the second connecting position are arranged on the mounting plates, so that the first feeding assembly or the second feeding assembly can be connected between the two mounting plates according to actual requirements, and the head structure can be fully shared; the plug-in machine can be quickly and conveniently modified into a conjoined plug-in machine or a split plug-in machine for use, and is low in cost.

Description

Technical Field

[0001] The utility model relates to the field of plug-in machines, in particular to a head integrated mechanism of a horizontal component high-speed horizontal conjoined plug-in machine. Background Art

[0002] With the rapid development of electronic technology, the use of electronic products is becoming more and more widespread. Circuit boards are one of the important components of electronic products. At present, many manufacturers use plug-in machines to produce circuit boards.

[0003] Horizontal plug-in machines are specialized equipment for inserting horizontal electronic components onto PCBs. The market is rife with electronic components, and customer needs vary: some PCBs require multiple components, while others only require a single one. Therefore, to meet these needs, horizontal electronic component insertion equipment is now divided into two types: one-piece plug-in machines, which can simultaneously insert multiple components; and two-piece horizontal plug-in machines, which require pre-programmed electronic components for insertion. Due to their differing feeding methods, the head structures of these two models differ significantly. These complex structures and cumbersome installation processes result in long processing cycles, low efficiency, a very low component-sharing rate, and high production costs.

[0004] Therefore, it is necessary to provide a head integrated mechanism of a horizontal component high-speed horizontal joint insertion machine to solve the above technical problems. Utility Model Content

[0005] The utility model provides an integrated head structure of a horizontal component high-speed horizontal joint plug-in machine to solve the problems in the prior art that the head structures of the joint plug-in machine and the split plug-in machine are quite different, the head structure is complex, the installation process is cumbersome, resulting in a long processing cycle, low efficiency, a very low commonality rate of accessories in the head structure, and high production costs.

[0006] In order to solve the above technical problems, the technical solution of the present utility model is: a head integrated mechanism of a horizontal component high-speed horizontal joint insertion machine, which includes: a mounting seat, a knife box power assembly, and a knife box assembly;

[0007] The knife box power assembly is connected to the mounting seat, and mounting plates are provided on both sides of the mounting seat. The knife box assembly is provided on one side of the mounting seat and is located between the two mounting plates. The knife box power assembly drives the knife box assembly to perform shearing and plug-in operations on the material. A first connection position for installing a first feeding assembly and a second connection position for installing a second feeding assembly are provided on the mounting plate. The first feeding assembly or the second feeding assembly is connected between the two mounting plates.

[0008] In the present invention, the first material feeding assembly includes a material guide trough assembly, a material tapping wheel assembly, and a material tapping wheel power assembly, the material guide trough assembly includes a support rod and a guide trough member connected to the support rod, the material tapping wheel assembly includes a material tapping rod and a material tapping wheel connected to the material tapping rod, a plurality of material tapping troughs for carrying materials are provided on the circumference of the material tapping wheel, the first connecting position includes a first connecting hole and a second connecting hole, the support rod is connected to the first connecting hole, the material tapping rod is connected to the second connecting hole, the material tapping rod is connected to the output end of the material tapping wheel power assembly, the material tapping rod drives the material tapping wheel to rotate, thereby pushing the material in the guide trough member to the processing position below the knife box assembly;

[0009] Each of the mounting plates is connected to a material-moving rod, and the knife box assembly is located between two of the material-moving rods.

[0010] The guide trough assembly includes two guide trough members, each of which includes a guide trough. A first opening, a second opening, and a third opening are respectively provided on three sides of the guide trough. The first opening and the third opening are respectively located at two ends of the second opening. The second openings of the two guide trough members are arranged opposite to each other, and the two ends of the material are respectively located in one of the guide troughs.

[0011] The first opening is located at an end away from the knife box assembly, and first material guide plates are provided on both sides of the first opening, which are bent in an arc shape and extend in a direction away from the first opening. The third opening is located at an end close to the knife box assembly, and a second material guide plate is provided on one side of the third opening, which is bent in an arc shape and extend in a direction close to the third opening. A avoidance groove is provided on the second material guide plate, and the material discharging wheel extends in the avoidance groove.

[0012] In addition, the first feeding assembly also includes a zero position assembly, which includes a zero position rotating rod, a sensing sheet, and a sensor. The first connecting position includes a third connecting hole, and the zero position rotating rod is connected to the third connecting hole. The sensor is arranged on the mounting plate, and the sensing sheet is fixedly connected to the zero position rotating rod. A scale groove is provided on the sensing sheet, and the sensing sheet is located in the sensing range of the sensor.

[0013] Furthermore, the material-moving rod and the zero-position rotating rod are both provided with a first synchronous wheel, and the material-moving rod and the first synchronous wheel on the zero-position rotating rod are connected through a first synchronous belt transmission.

[0014] In the present invention, the second feeding assembly includes a sprocket rod, a sprocket and a chain clamp chain, the second connecting position is a fourth connecting hole, the sprocket rod is connected to the fourth connecting hole, the sprocket is arranged on the sprocket rod, the chain clamp chain is connected to the sprocket, and a second synchronous wheel is provided at one end of the sprocket rod, and the chain clamp chain is used to transport materials to the processing position below the knife box assembly.

[0015] In the present invention, an extension portion is provided on one side of the bottom end of the mounting plate to form an L-shaped structure.

[0016] In the present invention, the knife box assembly includes a knife that is slidably arranged inside, the top end of the knife is connected to the output end of the knife box power assembly, and the bottom end of the knife passes through the knife box assembly.

[0017] In the present invention, the mounting seat is arranged on one side of the crossbeam frame, and the knife box power assembly includes a motor, a drive rod, and a lower pressure block. The motor is arranged on the top of the crossbeam frame, and the lower pressure block is slidably arranged on the mounting seat. The drive rod is rotatably connected to the mounting seat, and the axial direction of the drive rod is perpendicular to the sliding direction of the lower pressure block. The drive rod is transmission-connected to the output end of the motor through a belt assembly, and a gear is provided on the drive rod. The lower pressure block is provided with a tooth block transmission-connected to the gear, and the lower pressure block is connected to the tool in the knife box assembly.

[0018] In the present invention, the head integrated mechanism of the horizontal component high-speed horizontal conjoined plug-in machine further includes a camera, and the camera is arranged on the inner side surface of one of the mounting plates.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: the head integrated mechanism of the horizontal component high-speed horizontal combined plug-in machine of the present invention is provided with a mounting plate, and a first connection position and a second connection position are provided on the mounting plate. According to actual needs, the first feeding component or the second feeding component can be selected to be connected between the two mounting plates, and the head structure can be fully shared. It can be quickly and conveniently modified into a combined plug-in machine or a split plug-in machine for use, and the cost is low. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. The drawings described below are only drawings corresponding to some embodiments of the present invention.

[0021] Figure 1 This is a structural diagram of the horizontal component high-speed horizontal joint insertion machine of the utility model when the first feeding assembly is installed on the head integrated mechanism.

[0022] Figure 2 for Figure 1 An enlarged view of the local structure of the material guide chute assembly of the head integrated mechanism of the horizontal component high-speed horizontal combined insertion machine.

[0023] Figure 3 This is a structural diagram of the horizontal component high-speed horizontal joint insertion machine of the utility model when the second feeding assembly is installed on the head integrated mechanism.

[0024] Figure 4 It is a structural schematic diagram of the driving rod and the pressing block of the head integrated mechanism of the horizontal component high-speed horizontal joint insertion machine of the utility model. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts shall fall within the scope of protection of the present invention.

[0026] Directional terms mentioned in this invention, such as "upper", "lower", "front", "back", "left", "right", "inside", "outside", "side", "top" and "bottom", are only used with reference to the directions of the drawings. The directional terms used are used to illustrate and understand the invention, and are not intended to limit the invention.

[0027] The terms "first" and "second" in the present invention are used for descriptive purposes only and should not be understood as indicating or implying relative importance, nor as limiting the order of precedence.

[0028] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, connection can be a detachable connection or a connection of an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be internal communication between two components or an interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0029] In the prior art, the two different models of plug-in machines have different feeding methods, so the head structures of the two models are quite different. In addition, the head structures are complex and the installation process is cumbersome, resulting in a long processing cycle, low efficiency, a very low commonality rate of head structure parts, and high production costs.

[0030] The following is an embodiment of the head integrated mechanism of a horizontal component high-speed horizontal joint insertion machine provided by the present invention, which can solve the above technical problems.

[0031] Please refer to Figure 1-Figure 3 In the figures, units with similar structures are represented by the same reference numerals.

[0032] The utility model provides a head integrated mechanism of a horizontal component high-speed horizontal joint plug-in machine, which comprises a mounting seat 11, a knife box power assembly 12, and a knife box assembly 13.

[0033] The knife box power assembly 12 is connected to the mounting base 11. Mounting plates 111 are provided on both sides of the mounting base 11. The knife box assembly 13 is provided on one side of the mounting base 11 and is located between the two mounting plates 111. The knife box power assembly 12 drives the knife box assembly 13 to shear and insert the material. The mounting plate 111 is provided with a first connection position for installing the first feeding assembly 14 and a second connection position for installing the second feeding assembly 16. The first feeding assembly 14 or the second feeding assembly 16 is connected between the two mounting plates 111. In this way, the first feeding assembly 14 or the second feeding assembly 16 can be selected to be connected between the two mounting plates 111 according to actual needs. The head structure can be fully shared, and it can be quickly and conveniently converted into a joint plug-in machine or a split plug-in machine for use, and the cost is low.

[0034] Please refer to Figure 1 and Figure 2 In this embodiment, the first feeding assembly 14 includes a chute assembly, a tapping wheel assembly, and a tapping wheel power assembly. The chute assembly includes a support rod 142 and a chute member 141 connected to the support rod 142. The tapping wheel assembly includes a tapping rod 143 and a tapping wheel 147 connected to the tapping rod 143. The tapping wheel 147 is provided with a plurality of tapping grooves for carrying materials on its periphery. The tapping grooves can push straight strips of material along the chute member 141 to the target position.

[0035] The first connecting position includes a first connecting hole and a second connecting hole, the support rod 142 is connected to the first connecting hole, the material tapping rod 143 is connected to the second connecting hole, the material tapping rod 143 is connected to the output end of the material tapping wheel power assembly, and the material tapping rod 143 drives the material tapping wheel 147 to rotate, thereby pushing the material in the guide groove member 141 to the processing position below the knife box assembly 13.

[0036] Please refer to Figure 2 A material tapping rod 143 is connected to each mounting plate 111, and the knife box assembly 13 is located between the two material tapping rods 143, that is, the knife box assembly 13 is located between the two material tapping wheels 147. The knife box assembly 13 facilitates the shearing and plug-in operation of the material pushed by the material tapping wheel 147.

[0037] Please refer to Figure 1 and Figure 2 ,in Figure 2 In order to clearly show the structure, a guide groove member on the right is deleted. The guide groove assembly in this embodiment includes two guide groove members 141. The guide groove member 141 includes a guide groove. The three sides of the guide groove are respectively provided with a first opening, a second opening 1411, and a third opening. Figure 2 In the view from the middle, the first opening is located at the top of the guide trough member 141, and the third opening is located at the bottom of the guide trough member 141. The first opening and the third opening are respectively located at the two ends of the second opening 1411. The second openings 1411 of the two guide trough members 141 are arranged opposite to each other, and the two ends of the material are respectively located in a guide trough.

[0038] A material strip containing a plurality of materials hangs naturally from the top of the guide chute member 141 , and then the materials are introduced into the material guide chute one by one from the first opening.

[0039] The first opening is located at the end away from the knife box assembly 13. First guide plates 1412 are provided on both sides of the first opening, extending in an arc shape away from the first opening. The third opening is located at the end near the knife box assembly 13. A second guide plate 1413 is provided on one side of the third opening, extending in an arc shape toward the third opening. A relief groove 1414 is provided on the second guide plate 1413. A material paddle wheel 147 extends within the relief groove 1414, so that the material paddle wheel 147 can well receive the material in the material guide groove. The material paddle wheel 147 stably and accurately pushes the material in the material guide groove to the processing position below the knife box assembly 13 through the material paddle groove.

[0040] Please refer to Figure 2 In addition, the first feeding assembly also includes a zero position assembly, which includes a zero position rotating rod 144, a sensing sheet 148, and a sensor 149. The first connecting position includes a third connecting hole, the zero position rotating rod 144 is connected to the third connecting hole, the sensor 149 is set on the mounting plate 111, the sensing sheet 148 is fixedly connected to the zero position rotating rod 144, a scale groove is set on the sensing sheet 148, and the sensing sheet 148 is located in the sensing range of the sensor 149.

[0041] Please refer to Figure 1 , wherein the material tapping rod 143 and the zero position rotating rod 144 are both provided with a first synchronous wheel 145, and the first synchronous wheel 145 on the material tapping rod 143 and the zero position rotating rod 144 are connected by a first synchronous belt 146. It can be understood that the output end of the material tapping wheel power assembly can be connected to the zero position rotating rod 144, and the zero position rotating rod 144 can then drive the material tapping rod 143 to rotate through the transmission of the first synchronous wheel 145 and the first synchronous belt 146.

[0042] The sensor 149 senses the induction plate 148 so as to control the rotation of the zero position rotating rod 144, thereby driving the material tapping rod 143 to rotate to the zero position, eliminating the operation error, so that the material tapping wheel 147 can achieve accurate feeding of the material.

[0043] Please refer to Figure 3 In this embodiment, the second feeding assembly 16 includes a sprocket rod 161, a sprocket 162 and a chain clip chain. Figure 3 The second connection position is the fourth connection hole, and the sprocket rod 161 is connected to the fourth connection hole. The sprocket 162 is set on the sprocket rod 161. The chain clamp chain is in driving connection with the sprocket 162. The chain clamp chain comes from the top of the mounting base 11, passes through the sprocket 162, and then moves from the bottom of the mounting base 11. The chain clamp chain will form a complete ring structure. The chain clamp chain will receive material from the feeding device, clamp the material with the chain clamp, and transport the material to the processing position below the knife box assembly 13.

[0044] A second synchronous wheel 163 is provided at one end of the sprocket rod 161 . The sprocket rod 161 can be connected to a corresponding driving mechanism through the second synchronous wheel 163 and a synchronous belt to obtain a rotational driving force.

[0045] In this embodiment, an extension portion is provided on one side of the bottom end of the mounting plate 111 to form an L-shaped structure, which saves more volume and cost, and facilitates the installation of the first feeding assembly 14 and the second feeding assembly 16 on the mounting plate 111.

[0046] In this embodiment, the knife box assembly 13 includes a knife slidably arranged inside, the top end of the knife is connected to the output end of the knife box power assembly 12, and the bottom end of the knife passes through the knife box assembly 13 for shearing operation.

[0047] Please refer to Figure 4 In this embodiment, the mounting seat 11 is arranged on one side of the crossbeam frame 17, and the knife box power assembly 12 includes a motor 121, a drive rod 122, and a lower pressure block 123. The motor 121 is arranged on the top of the crossbeam frame 17, and the lower pressure block 123 is slidably arranged on the mounting seat 11. The drive rod 122 is rotatably connected to the mounting seat 11. The axial direction of the drive rod 122 is perpendicular to the sliding direction of the lower pressure block 123. The drive rod 122 is transmission-connected to the output end of the motor 121 via a belt assembly. The drive rod 122 is provided with a gear, and the lower pressure block 123 is provided with a tooth block transmission-connected to the gear. The lower pressure block 123 is connected to the knife in the knife box assembly 13.

[0048] In this embodiment, the head integrated mechanism of the horizontal component high-speed horizontal joint insertion machine further includes a camera 15, which is arranged on the inner side of one of the mounting plates 111. The camera 15 is used to photograph the circuit board for accurate insertion operation.

[0049] The operating principle of the present invention is as follows: When the first feeding assembly 14 is installed, a material strip containing multiple materials naturally descends from the top of the guide trough 141. The materials are then introduced into the guide trough one by one through the first opening. A sensing signal from the sensor 149 controls the zero position lever 144 to rotate to the zero position. This then controls the synchronous rotation of the zero position lever 144 and the material diverter lever 143.

[0050] The material-digging wheel 147 extends into the avoidance groove 1414 of the second material guide plate 1413, and the material-digging wheel 147 steadily and accurately pushes the material in the material guide groove to the processing position below the knife box assembly 13 through the material-digging groove. Then, the knife box power assembly 12 can drive the knife box assembly 13 to cut and insert the material.

[0051] When the first feeding assembly 16 is installed, the chain clip chain will receive the material from the feeding device, and the chain clip chain will transport the material to the processing position below the knife box assembly 13 through operation, and then the knife box power assembly 12 can drive the knife box assembly 13 to shear and insert the material.

[0052] This completes the process of the horizontal component high-speed horizontal joint insertion machine head integrated mechanism of this embodiment being compatible with the installation of different feeding assemblies to perform feeding work.

[0053] The head integrated mechanism of the horizontal component high-speed horizontal combined plug-in machine of this embodiment is provided with a mounting plate, and a first connection position and a second connection position are provided on the mounting plate. The first feeding assembly or the second feeding assembly can be selected to be connected between the two mounting plates according to actual needs. The head structure can be fully shared, and it can be quickly and conveniently modified into a combined plug-in machine or a split plug-in machine for use at a low cost.

[0054] In summary, although the present invention has been disclosed above by way of embodiments, the above embodiments are not intended to limit the present invention. A person skilled in the art may make various modifications and improvements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined by the claims.

Claims

1. A horizontal component high-speed horizontal joint insertion machine head integrated mechanism, characterized in that: include: A mounting base, a knife box power assembly, and a knife box assembly; The knife box power assembly is connected to the mounting seat, and mounting plates are provided on both sides of the mounting seat. The knife box assembly is provided on one side of the mounting seat and is located between the two mounting plates. The knife box power assembly drives the knife box assembly to perform shearing and plug-in operations on the material. A first connection position for installing a first feeding assembly and a second connection position for installing a second feeding assembly are provided on the mounting plate. The first feeding assembly or the second feeding assembly is connected between the two mounting plates.

2. The head integrated mechanism of the horizontal component high-speed horizontal joint insertion machine according to claim 1 is characterized in that: The first material feeding assembly includes a material guide trough assembly, a material tapping wheel assembly, and a material tapping wheel power assembly, the material guide trough assembly includes a support rod and a guide trough member connected to the support rod, the material tapping wheel assembly includes a material tapping rod and a material tapping wheel connected to the material tapping rod, a plurality of material tapping troughs for carrying materials are provided on the circumference of the material tapping wheel, the first connecting position includes a first connecting hole and a second connecting hole, the support rod is connected to the first connecting hole, the material tapping rod is connected to the second connecting hole, the material tapping rod is connected to the output end of the material tapping wheel power assembly, the material tapping rod drives the material tapping wheel to rotate, thereby pushing the material in the guide trough member to the processing position below the knife box assembly; Each of the mounting plates is connected to a material-moving rod, and the knife box assembly is located between two of the material-moving rods.

3. The head integrated mechanism of the horizontal component high-speed horizontal joint insertion machine according to claim 2 is characterized in that: The guide trough assembly includes two guide trough members, each of which includes a guide trough. A first opening, a second opening, and a third opening are respectively provided on three sides of the guide trough. The first opening and the third opening are respectively located at two ends of the second opening. The second openings of the two guide trough members are arranged opposite to each other, and the two ends of the material are respectively located in one of the guide troughs. The first opening is located at an end away from the knife box assembly, and first material guide plates are provided on both sides of the first opening, which are bent in an arc shape and extend in a direction away from the first opening. The third opening is located at an end close to the knife box assembly, and a second material guide plate is provided on one side of the third opening, which is bent in an arc shape and extend in a direction close to the third opening. A avoidance groove is provided on the second material guide plate, and the material discharging wheel extends in the avoidance groove.

4. The head integrated mechanism of the horizontal component high-speed horizontal joint insertion machine according to claim 2, characterized in that: The first feeding assembly also includes a zero position assembly, which includes a zero position rotating rod, a sensing plate, and a sensor. The first connecting position includes a third connecting hole, the zero position rotating rod is connected to the third connecting hole, the sensor is arranged on the mounting plate, the sensing plate is fixedly connected to the zero position rotating rod, a scale groove is provided on the sensing plate, and the sensing plate is located in the sensing range of the sensor.

5. The head integrated mechanism of the horizontal component high-speed horizontal joint insertion machine according to claim 4 is characterized in that: The material-moving rod and the zero-position rotating rod are both provided with a first synchronous wheel, and the material-moving rod and the first synchronous wheel on the zero-position rotating rod are connected through a first synchronous belt transmission.

6. The head integrated mechanism of the horizontal component high-speed horizontal joint insertion machine according to claim 1, characterized in that: The second feeding assembly includes a sprocket rod, a sprocket and a chain clamp chain. The second connecting position is a fourth connecting hole. The sprocket rod is connected to the fourth connecting hole. The sprocket is arranged on the sprocket rod. The chain clamp chain is connected to the sprocket for transmission. A second synchronous wheel is provided at one end of the sprocket rod. The chain clamp chain is used to transport materials to the processing position below the knife box assembly.

7. The head integrated mechanism of the horizontal component high-speed horizontal joint insertion machine according to claim 1 is characterized in that: An extension portion is provided on one side of the bottom end of the mounting plate to form an L-shaped structure.

8. The head integrated mechanism of the horizontal component high-speed horizontal joint insertion machine according to claim 1, characterized in that: The knife box assembly includes a knife which is slidably arranged inside. The top end of the knife is connected to the output end of the knife box power assembly, and the bottom end of the knife passes through the knife box assembly.

9. The head integrated mechanism of the horizontal component high-speed horizontal joint insertion machine according to claim 1, characterized in that: The mounting seat is arranged on one side of the crossbeam frame, and the knife box power assembly includes a motor, a drive rod, and a lower pressure block. The motor is arranged on the top of the crossbeam frame, and the lower pressure block is slidably arranged on the mounting seat. The drive rod is rotatably connected to the mounting seat, and the axial direction of the drive rod is perpendicular to the sliding direction of the lower pressure block. The drive rod is transmission-connected to the output end of the motor through a belt assembly, and a gear is provided on the drive rod. The lower pressure block is provided with a tooth block transmission-connected to the gear, and the lower pressure block is connected to the knife in the knife box assembly.

10. The head integrated mechanism of the horizontal component high-speed horizontal joint insertion machine according to claim 1, characterized in that: The head integrated mechanism of the horizontal component high-speed horizontal conjoined plug-in machine further includes a camera, which is arranged on the inner side surface of one of the mounting plates.

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