Anti-tilting structure of hill and mountain tobacco harvesting machine

By setting up an anti-tilt structure of driving wheels, driven wheels, supporting mechanisms and horizontal sensors on the harvester, the problem of unstable operation of the harvester in hilly and mountainous areas is solved, and stable support and safety of the harvester are achieved.

CN223322509UActive Publication Date: 2025-09-12TOBACCO RESEARCH INSTITUTE OF CHINESE ACADEMY OF AGRICULTURAL SCIENCES (QINGZHOU TOBACCO RESEARCH INSTITUTE OF CHINA NATIONAL TOBACCO COMPANY)
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Patent Information

Application Number
CN202421876120.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-09-12
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

When the harvester is operating in the hilly and mountainous tobacco-growing areas, the different terrain leads to different degrees of inclination, posing a safety hazard. Small-volume equipment is prone to tipping over, and large-volume equipment is inconvenient to operate in hilly and mountainous areas.

Method used

An anti-tilt structure was designed, which included a driving wheel, a driven wheel, a support mechanism, a support plate, a hydraulic cylinder, an anti-tilt roller and a level sensor. The support angle was adjusted by the hydraulic cylinder and a servo motor to achieve stable support for the harvester. The support status was adjusted in real time by combining the level sensor and the anti-tilt system.

Benefits of technology

It improves the stability and safety of the harvester in hilly and mountainous areas, prevents the equipment from tipping over, has adjustable support space and support angle, and its self-locking feature maintains stability, reducing equipment volume restrictions.

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Abstract

The utility model discloses an anti-tilting structure of a hill and mountain tobacco harvesting machine, which comprises a harvesting machine body, a driving wheel is arranged at one end of the bottom of the harvesting machine body, two driven wheels are arranged at the other end of the bottom of the harvesting machine body, and a supporting mechanism is arranged at the bottom of the harvesting machine body between the two driven wheels. Two supporting plates are arranged at the upper end of the side, away from the driven wheel, of the harvesting machine body, a second hydraulic cylinder is arranged on the two supporting plates through a rotating mechanism, the output end of the second hydraulic cylinder is connected with a connecting frame through a hydraulic rod, anti-inclination rolling wheels are arranged at the bottom of the connecting frame, and a horizontal sensor is arranged at the bottom of the harvesting machine body; and the horizontal sensor is electrically connected with the anti-tilting system. A series of structures are arranged, the supporting space area of the harvester is increased through the supporting mechanism, the stability of the harvester in hills and mountains is improved, the supporting space area is adjustable, rotation adjustment of the anti-inclination supporting angle is achieved, the anti-inclination supporting angle is adjustable, and supporting anti-inclination stability is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of anti-tilt harvester, in particular to an anti-tilt structure for a tobacco harvester used in hilly and mountainous areas. Background Art

[0002] Tobacco prefers warm, sunny environments. It is not cold-tolerant but relatively heat-tolerant. It prefers fertile, deep, well-drained soil. It primarily propagates by division and sowing. Besides being smoked as cigarettes, dry tobacco, pipe tobacco, and cigars, tobacco also has a variety of medicinal uses. Hilly and mountainous areas offer a natural advantage for producing high-quality, ecologically distinctive tobacco leaves, which are harvested using machine harvesters.

[0003] At present, when the harvester is running in the hilly and mountainous tobacco-growing areas, due to the different slopes of the hilly and mountainous terrain, the harvester has different degrees of inclination when running in the hilly and mountainous tobacco-growing areas. When the harvester is tilted at a large angle, the lack of support and the small size of the harvester are prone to tipping over, posing a safety hazard. Although the large-volume harvester has a certain stability, it is large in size and is inconvenient to operate in the hilly and mountainous tobacco-growing areas. Utility Model Content

[0004] The purpose of the utility model is to provide an anti-tilt structure for a tobacco harvester in hilly and mountainous areas, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an anti-tilt structure of a tobacco harvester for hilly and mountainous areas, comprising a harvester body, a driving wheel being provided at one end of the bottom of the harvester body, a driven wheel being provided at the other end of the bottom of the harvester body, two driven wheels being provided, a support mechanism being provided at the bottom of the harvester body between the two driven wheels, a support plate being provided at the upper end of the harvester body away from the driven wheel, two support plates being provided, a No. 2 hydraulic cylinder being provided on the two support plates via a rotating mechanism, an output end of the No. 2 hydraulic cylinder being connected to a connecting frame via a hydraulic rod, an anti-tilt roller being provided at the bottom of the connecting frame, a level sensor being provided at the bottom of the harvester body, and the level sensor being electrically connected to the anti-tilt system.

[0006] Preferably, the support mechanism includes a wheel frame, a No. 1 hydraulic cylinder and a support wheel. A No. 1 hydraulic cylinder is provided at the bottom of the harvester body. The output end of the No. 1 hydraulic cylinder is connected to the wheel frame through a hydraulic rod, and a support wheel is provided on the wheel frame.

[0007] Preferably, the wheel frame and the connecting frame are both arranged in a U-shaped structure, and a mud scraper is provided on the wheel frame on one side of the support wheel and on the connecting frame above the anti-tilt roller.

[0008] Preferably, the rotating mechanism includes a rotating seat, a rotating shaft and an actuator. A rotating seat is provided on the top of the No. 2 hydraulic cylinder, and rotating shafts are provided on the opposite sides of the rotating seat. The rotating seat is rotated between the two support plates through the rotating shaft. An actuator is provided on the side away from the two support plates, and the end of the rotating shaft away from the rotating seat passes through the support plate through the shaft hole and is connected to the actuator.

[0009] Preferably, the actuator includes a worm gear, a worm and a servo motor. The two support plates are provided with a worm gear and a worm through a protective box on the side away from each other. The end of the rotating shaft away from the rotating seat is connected to the worm gear, and the top of the worm is connected to the output end of the servo motor on the protective box through a coupling. The worm gear and the worm are meshing.

[0010] Preferably, a fixing plate is provided on the top of the No. 2 hydraulic cylinder, and a T-shaped structure is arranged between the No. 2 hydraulic cylinder and the fixing plate, and the fixing plate is fixed to the rotating seat by bolts.

[0011] Preferably, the anti-tilt system includes an acquisition module, a processing module, a control module and an execution module. The acquisition module acquires horizontal data of the harvester body based on a horizontal sensor. The output end of the acquisition module is electrically connected to the input end of the control module through the processing module. The output end of the control module is electrically connected to the input ends of the execution module and the alarm module. The execution module includes a servo motor, a No. 1 hydraulic cylinder and a No. 2 hydraulic cylinder. The alarm module generates an anti-tilt alarm based on an alarm on the harvester body.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The anti-tilt structure of this hilly and mountainous tobacco harvester achieves mobile tobacco harvesting through the driving wheel and driven wheel set on the harvester body. The wheel frame, No. 1 hydraulic cylinder and support wheels set at the bottom of the harvester body cooperate to form the support mechanism of the harvester body. It can increase the supporting space area of ​​the tobacco harvester and improve the stability of the harvester in hilly and mountainous areas. The supporting space area is adjustable, avoiding the limitation of large equipment size.

[0014] 2. The anti-tilt structure of this hilly tobacco harvester is achieved by cooperating with the No. 2 hydraulic cylinder, the connecting frame and the anti-tilt roller through the support plate and the rotating mechanism set on the harvester body to achieve anti-tilt support for the harvester on hilly and mountainous areas. The rotating seat cooperates with the worm gear and the worm through the rotating shaft to achieve rotational adjustment of the anti-tilt support angle, that is, the anti-tilt support angle of the harvester body is adjustable, and the support anti-tilt is more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2This is a schematic diagram of the structure of the No. 2 hydraulic cylinder in the utility model;

[0017] Figure 3 This is a schematic structural diagram of the rotating seat in the utility model;

[0018] Figure 4 This is a working principle diagram of the level sensor in this utility model.

[0019] In the figure: 1. Harvester body; 2. Driving wheel; 3. Driven wheel; 31. Wheel frame; 32. Hydraulic cylinder No. 1; 33. Support wheel; 4. Support plate; 5. Rotating mechanism; 51. Rotating seat; 52. Rotating shaft; 53. Worm gear; 54. Worm; 55. Servo motor; 6. Hydraulic cylinder No. 2; 7. Connecting frame; 8. Anti-tilt roller; 9. Level sensor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0023] Example 1

[0024] like Figures 1 to 3As shown, the anti-tilt structure of the tobacco harvester for hilly and mountainous areas in this embodiment includes a harvester body 1, a driving wheel 2 is provided at one end of the bottom of the harvester body 1, a driven wheel 3 is provided at the other end of the bottom of the harvester body 1, two driven wheels 3 are provided, and a support mechanism is provided at the bottom of the harvester body 1 between the two driven wheels 3, a support plate 4 is provided at the upper end of the harvester body 1 away from the driven wheel 3, two support plates 4 are provided, and a No. 2 hydraulic cylinder 6 is provided on the two support plates 4 through a rotating mechanism 5, the output end of the No. 2 hydraulic cylinder 6 is connected to the connecting frame 7 through a hydraulic rod, an anti-tilt roller 8 is provided at the bottom of the connecting frame 7, and a level sensor 9 is provided at the bottom of the harvester body 1, which is electrically connected to the anti-tilt system to realize anti-tilt support of the harvester on hilly and mountainous areas. The anti-tilt support angle of the harvester body is adjustable, the support anti-tilt is more stable, and the equipment volume is reduced.

[0025] Specifically, the supporting mechanism includes a wheel frame 31, a No. 1 hydraulic cylinder 32 and a support wheel 33. A No. 1 hydraulic cylinder 32 is provided at the bottom of the harvester body 1. The output end of the No. 1 hydraulic cylinder 32 is connected to the wheel frame 31 through a hydraulic rod. A support wheel 33 is provided on the wheel frame 31. The No. 1 hydraulic cylinder 32 pushes the wheel frame 31 and the support wheel 33 to move through the hydraulic rod to adjust the distance between the support wheel 33 and the harvester body 1.

[0026] Furthermore, the wheel frame 31 and the connecting frame 7 are both arranged in a U-shaped structure, and a scraper is provided on the wheel frame 31 on one side of the support wheel 33 and the connecting frame 7 above the anti-tilt roller 8. The scraper scrapes the mud from the support wheel 33 and the anti-tilt roller 8, so that the anti-tilt support state of the support wheel 33 and the anti-tilt roller 8 is stable.

[0027] Furthermore, the rotating mechanism 5 includes a rotating seat 51, a rotating shaft 52 and an actuator. A rotating seat 51 is provided on the top of the No. 2 hydraulic cylinder 6, and rotating shafts 52 are provided on the opposite sides of the rotating seat 51. The rotating seat 51 is rotated by the rotating shaft 52 and is arranged between the two support plates 4. The two support plates 4 are provided with actuators on the side away from each other. The end of the rotating shaft 52 away from the rotating seat 51 passes through the support plate 4 through the shaft hole and is connected to the actuator. The actuator drives the rotating seat 51 between the two support plates 4 to rotate through the rotating shaft 52, so that the No. 2 hydraulic cylinder 6 is tilted and supported on the harvester body 1 for anti-tilt.

[0028] Furthermore, the actuator includes a worm gear 53, a worm 54 and a servo motor 55. The two support plates 4 are provided with a worm gear 53 and a worm 54 on the side away from each other through a protective box. The end of the rotating shaft 52 away from the rotating seat 51 is connected to the worm gear 53, and the top of the worm 54 is connected to the output end of the servo motor 55 on the protective box through a coupling. The worm gear 53 and the worm 54 are meshed. The servo motor 55 drives the worm 54 and the worm gear 53 meshed with the worm 54 to rotate. The rotating worm gear 53 drives the rotating seat 51 between the two support plates 4 to rotate through the rotating shaft 52. The self-locking characteristics of the meshing of the worm gear 53 and the worm 54 enable the anti-roll support angle to be self-locked and maintain a stable anti-roll support state after adjustment.

[0029] Furthermore, a fixed plate is provided on the top of the No. 2 hydraulic cylinder 6, and a T-shaped structure is set between the No. 2 hydraulic cylinder 6 and the fixed plate. The fixed plate is fixed to the rotating seat 51 by bolts. The No. 2 hydraulic cylinder 6 and the rotating seat 51 can be disassembled and assembled, and the disassembly and assembly are convenient and the fixing is firm.

[0030] The method of using this embodiment is as follows: the No. 1 hydraulic cylinder 32 at the bottom of the harvester body 1 pushes the wheel frame 31 and the support wheel 33 to move through the hydraulic rod, and adjusts the distance between the support wheel 33 and the harvester body 1, so that the support space area of ​​the tobacco harvester can be increased and the stability of the harvester in hilly and mountainous areas can be improved through the support mechanism of the harvester body 1 composed of the wheel frame 31, the No. 1 hydraulic cylinder 32 and the support wheel 33. The support space area is adjustable to avoid the limitation problem of large equipment volume. The driving wheel 2 and the driven wheel 3 on the harvester body 1 are in operation to realize mobile tobacco harvesting. According to the inclination of the ground on which the harvester body 1 is running, the rotation angle of the No. 2 hydraulic cylinder 6 is adjusted by the rotating mechanism 5 on the support plate 4, that is, the servo motor 55 on the protection box drives the worm 54 , the worm wheel 53 engaged with the worm 54 rotates, and the rotating worm wheel 53 drives the rotating seat 51 between the two support plates 4 to rotate through the rotating shaft 52, so that the No. 2 hydraulic cylinder 6 is tilted on the harvester body 1, that is, the No. 2 hydraulic cylinder 6 rotates away from the harvester body 1, and then the No. 2 hydraulic cylinder 6 drives the connecting frame 7 and the anti-tilt roller 8 to move through the hydraulic rod, so that the anti-tilt roller 8 contacts the inclined ground, and the rotation adjustment of the anti-tilt support angle, that is, the anti-tilt support angle of the harvester body 1 is adjustable, so that the support anti-tilt is more stable, and the self-locking characteristics of the engagement of the worm wheel 53 and the worm 54 make it possible to self-lock and maintain a stable anti-tilt support state after the anti-tilt support angle is adjusted, and the harvester is in a non-anti-tilt support state, and the No. 2 hydraulic cylinder 6 and the No. 1 hydraulic cylinder 32 are reset, which reduces the equipment volume and is more practical.

[0031] Example 2

[0032] The structure of the anti-tilt structure of the tobacco harvester in hilly and mountainous areas in this embodiment is basically the same as that of the anti-tilt structure of the tobacco harvester in hilly and mountainous areas in Example 1. The difference is that the anti-tilt system includes a collection module, a processing module, a control module and an execution module (see Figures 1 to 4 The acquisition module collects horizontal data of the harvester body 1 based on the horizontal sensor 9. The output end of the acquisition module is electrically connected to the input end of the control module through the processing module. The output end of the control module is electrically connected to the input ends of the execution module and the alarm module. The execution module includes a servo motor 55, a No. 1 hydraulic cylinder 32, and a No. 2 hydraulic cylinder 6. The alarm module uses the anti-tilt alarm of the alarm on the harvester body 1. The control module is electrically connected to the power supply module and the storage module. The horizontal sensor 9 of the acquisition module collects the inclination data of the ground on which the harvester is operating. The collected data is processed by the processing module and then transmitted to the control module. The control module controls the servo motor 55, the No. 1 hydraulic cylinder 32, and the No. 2 hydraulic cylinder 6 of the execution module based on the received data, that is, the anti-tilt structure on the harvester is easy to control.

[0033] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A hilly and mountainous tobacco harvester anti-tilt structure, comprising a harvester body (1), characterized in that: A driving wheel (2) is provided at one end of the bottom of the harvester body (1), and a driven wheel (3) is provided at the other end of the bottom of the harvester body (1). Two driven wheels (3) are provided. A support mechanism is provided at the bottom of the harvester body (1) between the two driven wheels (3). A support plate (4) is provided at the upper end of the harvester body (1) away from the driven wheel (3). Two support plates (4) are provided. A No. 2 hydraulic cylinder (6) is provided on the two support plates (4) through a rotating mechanism (5). The output end of the No. 2 hydraulic cylinder (6) is connected to a connecting frame (7) through a hydraulic rod. An anti-tilt roller (8) is provided at the bottom of the connecting frame (7). A level sensor (9) is provided at the bottom of the harvester body (1), and the level sensor (9) is electrically connected to the anti-tilt system.

2. The anti-tilt structure for a tobacco harvester in hilly and mountainous areas according to claim 1, characterized in that: The support mechanism comprises a wheel frame (31), a No. 1 hydraulic cylinder (32) and a support wheel (33). The bottom of the harvester body (1) is provided with a No. 1 hydraulic cylinder (32). The output end of the No. 1 hydraulic cylinder (32) is connected to the wheel frame (31) via a hydraulic rod. The wheel frame (31) is provided with a support wheel (33).

3. The anti-tilt structure for a tobacco harvester in hilly and mountainous areas according to claim 2, characterized in that: The wheel frame (31) and the connecting frame (7) are both arranged in a U-shaped structure, and a mud scraper is provided on the wheel frame (31) on one side of the support wheel (33) and on the connecting frame (7) above the anti-tilt roller (8).

4. The anti-tilt structure for a tobacco harvester in hilly and mountainous areas according to claim 2, characterized in that: The rotating mechanism (5) includes a rotating seat (51), a rotating shaft (52) and an actuator. The rotating seat (51) is provided on the top of the No. 2 hydraulic cylinder (6). The rotating seat (51) is provided with rotating shafts (52) on opposite sides of the rotating seat (51). The rotating seat (51) is rotatably provided between the two support plates (4) through the rotating shafts (52). The two support plates (4) are provided with actuators on the sides away from each other. The end of the rotating shaft (52) away from the rotating seat (51) passes through the support plate (4) through the shaft hole and is connected to the actuator.

5. The anti-tilt structure for a tobacco harvester in hilly and mountainous areas according to claim 4, characterized in that: The actuator comprises a worm wheel (53), a worm (54) and a servo motor (55). The two support plates (4) are provided with a worm wheel (53) and a worm (54) on the side away from each other through a protective box. The end of the rotating shaft (52) away from the rotating seat (51) is connected to the worm wheel (53). The top of the worm (54) is connected to the output end of the servo motor (55) on the protective box through a coupling. The worm wheel (53) and the worm (54) are meshed.

6. The anti-tilt structure for a tobacco harvester in hilly and mountainous areas according to claim 4, characterized in that: A fixing plate is provided on the top of the No. 2 hydraulic cylinder (6), and a T-shaped structure is arranged between the No. 2 hydraulic cylinder (6) and the fixing plate. The fixing plate is fixedly mounted to the rotating seat (51) via bolts.

7. The anti-tilt structure for a tobacco harvester in hilly and mountainous areas according to claim 4, characterized in that: The anti-tilt system comprises an acquisition module, a processing module, a control module and an execution module. The acquisition module acquires horizontal data of the harvesting body (1) based on a horizontal sensor (9). The output end of the acquisition module is electrically connected to the input end of the control module through the processing module. The output end of the control module is electrically connected to the input ends of the execution module and the alarm module. The execution module comprises a servo motor (55), a No. 1 hydraulic cylinder (32) and a No. 2 hydraulic cylinder (6). The alarm module generates an anti-tilt alarm based on an alarm on the harvesting body (1).