Black highland barley soda biscuit processing and blanking device
By designing a blanking device for black barley soda biscuits, using cake pressing rollers and high-pressure airflow to separate the dough, combined with vibration and guide inclined plate limiting, the problem of dough adhesion is solved, efficient dough separation and transportation is achieved, and production efficiency and quality are improved.
Patent Information
- Application Number
- CN202422824068.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-20
AI Technical Summary
In the prior art, during the processing of black highland barley soda biscuits, part of the blanks are easily adhered to the surface of the pushing component, which makes it difficult for the blanks to be completely dropped and collected, affecting the processing quality.
A black highland barley soda biscuit processing and blanking device is used, which includes a fixed base, a collecting mechanism and a blanking mechanism. A driving motor is used to drive the cake pressing roller to rotate. High-pressure airflow and a vibration motor are combined to achieve effective separation and diversion of the green body to prevent adhesion. The airflow ejected by the nozzle pushes the green body, and vibration and a guide inclined plate are combined to limit and divert the flow to ensure smooth transportation of the green body.
It improves the efficiency of blanking, prevents blank adhesion from affecting processing quality, ensures smooth separation and transportation of blanks, avoids overlap, and improves production efficiency and product quality.
Smart Images

Figure CN223322845U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soda cracker processing, in particular to a black barley soda cracker processing blanking device. Background Art
[0002] Black barley soda biscuits are made of black barley, wheat flour, baking soda, butter and other materials. After the biscuits are formed by the die roller, a blanking device is needed to separate the biscuit body from the mold and collect it.
[0003] For example, publication number CN220674994U discloses a biscuit processing blanking device, which includes a support shaft, a rotating unit and a pushing unit; the rotating unit includes a rotating cylinder, a pressing ring and a gear; the rotating cylinder is rotatably arranged on the support shaft, and the axis of the rotating cylinder coincides with the axis of the support shaft; the gear is fixed on one side of the rotating cylinder; and an annular groove is provided on the outer wall of the rotating cylinder.
[0004] In the prior art, when separating biscuits, the dough is pushed toward the outside of the mold to separate the dough from the inside of the mold. However, biscuits have a certain stickiness, and part of the dough will adhere to the surface of the pushing component, making it difficult to completely drop and collect the dough. As the mold continues to rotate, part of the dough will come into contact with the dough again, affecting the processing quality of the biscuits. Utility Model Content
[0005] The purpose of the utility model is to solve the problem in the prior art that part of the blank adheres to the surface of the pushing component, making it inconvenient for the blank to be completely dropped and collected, and to propose a black barley soda biscuit processing and blanking device.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a black barley soda biscuit processing blanking device, comprising a fixed base, a collecting mechanism is installed on one side of the fixed base, a blanking mechanism is provided on one side of the collecting mechanism, the blanking mechanism comprises a support plate, one side of the support plate is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a cake pressing roller through the support plate, the middle part of the cake pressing roller is provided with a guide plate, one side of the support plate is fixedly connected to a mounting cover, the inner side of the mounting cover is fixedly connected to a nozzle, one end of the nozzle is fixedly connected to a connecting pipe, one end of the connecting pipe passes through one side of the mounting cover, and both sides of the mounting cover are rotatably connected to cleaning rollers.
[0007] Preferably, one side of the fixed base is fixedly connected to a conveying assembly, and one side of the conveying assembly is fixedly connected to one side of the support plate.
[0008] Preferably, the material collection mechanism includes a support frame, one end of the support frame is fixedly connected to one side of the fixed base, one side of the support frame is fixedly connected to a vibration motor, one side of the vibration motor is fixedly connected to a material collection frame, and one side of the material collection frame is fixedly connected to one side of the guide plate.
[0009] Preferably, one side of the aggregate frame is fixedly connected to a fixing plate, and one side of the fixing plate is fixedly connected to a connecting plate.
[0010] Preferably, a mounting bracket is fixedly connected to one side of the fixed base, and a material guide inclined plate is installed at one end of the mounting bracket.
[0011] Preferably, both sides of the material guide inclined plate are fixedly connected with fixed blocks, one side of one of the fixed blocks is rotatably connected with a threaded rod, and both sides of the middle part of the threaded rod are threadedly connected with material guide baffles.
[0012] Preferably, one end of the material guide baffle is slidably connected to a guide rod, and the end of the guide rod is fixedly connected to one end of the fixed block.
[0013] Compared with the prior art, the advantages and positive effects of the present invention are:
[0014] 1. In the present invention, the green body is pressed into the forming groove, the cake pressing roller rotates, the forming groove with the green body contacts the cleaning roller, and the relatively loose green body in the forming groove on the cake pressing roller is pushed out. The green body moves to the nozzle, and the air flow is ejected from the nozzle through the connecting pipe to push out the relatively solid green body in the forming groove, thereby improving the efficiency of green body blanking and preventing the green body from sticking to the forming groove and contacting and pressing the dough again as the cake pressing roller rotates, which affects the biscuit processing quality.
[0015] 2. In the present invention, the vibration motor drives the aggregate frame to vibrate, vibrating the biscuit dough toward the fixed plate. The dough slides through the connecting plate onto the guide inclined plate. Two guide baffles are used to limit the dough of different sizes to prevent the dough from sliding from the side of the guide inclined plate. The dough is diverted and guided to the next equipment through the two guide inclined plates, which facilitates the conveying of the dough and prevents the dough from overlapping and affecting the next operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a first three-dimensional structural diagram of a black barley soda cracker processing and blanking device proposed in the utility model;
[0017] Figure 2 This is a second three-dimensional structural diagram of a black barley soda cracker processing and blanking device proposed in the utility model;
[0018] Figure 3 The utility model provides a schematic diagram of the disassembled structure of the blanking mechanism of a black barley soda cracker processing blanking device;
[0019] Figure 4 The utility model provides a schematic diagram of the connection structure of the collecting mechanism of the black barley soda cracker processing and blanking device;
[0020] Figure 5 The utility model provides a schematic diagram of the connecting structure of the guide inclined plate of a black highland barley soda cracker processing blanking device.
[0021] Legend: 1. Fixed base; 2. Conveying assembly; 3. Blanking mechanism; 31. Driving motor; 32. Connecting pipe; 33. Mounting cover; 34. Cake pressing roller; 35. Guide plate; 36. Nozzle; 37. Cleaning roller; 38. Support plate; 4. Material collecting mechanism; 41. Material collecting frame; 42. Material guide inclined plate; 43. Material guide baffle; 44. Connecting plate; 45. Fixed plate; 46. Vibration motor; 47. Support frame; 48. Mounting frame; 49. Guide rod; 410. Threaded rod; 411. Fixed block. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0024] Example 1: Figure 1 - Figure 5 As shown, the utility model provides a black highland barley soda biscuit processing and blanking device, comprising a fixed base 1, a collecting mechanism 4 is installed on one side of the fixed base 1, a blanking mechanism 3 is provided on one side of the collecting mechanism 4, the blanking mechanism 3 comprises a support plate 38, one side of the support plate 38 is fixedly connected to a driving motor 31, the output end of the driving motor 31 is fixedly connected to a cake pressing roller 34 through the support plate 38, the middle part of the cake pressing roller 34 is provided with a guide plate 35, one side of the support plate 38 is fixedly connected to a mounting cover 33, the inner side of the mounting cover 33 is fixedly connected to a nozzle 36, one end of the nozzle 36 is fixedly connected to a connecting pipe 32, one end of the connecting pipe 32 passes through one side of the mounting cover 33, and both sides of the mounting cover 33 are rotatably connected to cleaning rollers 37; one side of the fixed base 1 is fixedly connected to a conveying assembly 2, and one side of the conveying assembly 2 is fixedly connected to one side of the support plate 38.
[0025] The dough is conveyed by the conveying assembly 2, and the driving motor 31 is a reduction motor. The driving motor 31 drives the cake pressing roller 34 to rotate. A plurality of forming grooves are provided on the cake pressing roller 34. When the dough passes through, the dough is pressed into the forming groove, and then the forming groove containing the dough moves upward with the rotation of the cake pressing roller 34. Cleaning rollers 37 are installed on both sides of the mounting cover 33. When the cake pressing roller 34 rotates, the forming groove containing the dough contacts the cleaning roller 37, and the loose dough in the forming groove on the cake pressing roller 34 is pushed out. The dough moves to the nozzle 36, and one end of the connecting pipe 32 is connected to the high-pressure airflow. The airflow is ejected from the nozzle 36 through the connecting pipe 32, and the relatively sticky dough in the forming groove is pushed out. The dough falls on the guide plate 35 and is diverted into the collecting mechanism 4, thereby improving the efficiency of the dough blanking and preventing the dough from sticking to the forming groove and being pressed by the dough pressing roller 34 again as it rotates, affecting the biscuit processing quality.
[0026] Example 2: Figure 1 、 Figure 4 and Figure 5 As shown, the material collecting mechanism 4 includes a support frame 47, one end of the support frame 47 is fixedly connected to one side of the fixed base 1, one side of the support frame 47 is fixedly connected to a vibration motor 46, one side of the vibration motor 46 is fixedly connected to a material collecting frame 41, one side of the material collecting frame 41 is fixedly connected to one side of the guide plate 35; one side of the material collecting frame 41 is fixedly connected to a fixed plate 45, one side of the fixed plate 45 is fixedly connected to a connecting plate 44; one side of the fixed base 1 is fixedly connected to a mounting frame 48, one end of the mounting frame 48 is installed with a material guide inclined plate 42; both sides of the material guide inclined plate 42 are fixedly connected to fixed blocks 411, one side of one fixed block 411 is rotatably connected to a threaded rod 410, and both sides of the middle part of the threaded rod 410 are threadedly connected to a material guide baffle 43; one end of the material guide baffle 43 is slidably connected to a guide rod 49, and the end of the guide rod 49 is fixedly connected to one end of the fixed block 411.
[0027] The blanks are guided into the aggregate frame 41 through the guide plate 35. The aggregate frame 41 is tilted and driven to vibrate by the vibration motor 46, vibrating the aggregate frame 41 and vibrating the biscuit blanks toward the fixed plate 45. The blanks slide onto the guide inclined plate 42 through the connecting plate 44, and the threaded rod 410 is rotated to drive the two threaded guide baffles 43 to move. The guide baffles 43 slide on the outside of the guide rod 49 to facilitate the fixed guide baffle 43 to make linear motion, and adjust the distance between the two guide baffles 43. The blanks of different sizes are limited by the two guide baffles 43 to prevent the blanks from sliding from the side of the guide inclined plate 42. The blanks are diverted and guided to the next equipment through the two guide inclined plates 42, which is convenient for conveying the blanks and preventing the blanks from overlapping and affecting the next operation.
[0028] The method of use and working principle of this device are as follows: the dough is conveyed by the conveying component 2, the driving motor 31 drives the cake pressing roller 34 to rotate, and the dough is pressed into the forming groove. Then, the forming groove containing the dough moves upward with the rotation of the cake pressing roller 34, and the forming groove containing the dough contacts the cleaning roller 37, and the loose dough in the forming groove on the cake pressing roller 34 is pushed out. One end of the connecting pipe 32 is connected to the external high-pressure airflow, and the airflow is ejected from the nozzle 36 through the connecting pipe 32 to push the relatively sticky dough in the forming groove out. The dough falls on the guide plate 35 and is guided into the collection frame 41. The vibration motor 46 drives the collection frame 41 to vibrate, vibrating the biscuit dough toward the fixed plate 45. The dough slides through the connecting plate 44 to the guide inclined plate 42, and the threaded rod 410 is rotated to drive the two guide baffles 43 to move. The two guide baffles 43 are used to limit the dough of different sizes, and the dough is diverted and guided to the next device through the two guide inclined plates 42.
[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A device for processing and blanking black highland barley soda crackers, comprising a fixed base (1), characterized in that: A collecting mechanism (4) is installed on one side of the fixed base (1), and a blanking mechanism (3) is provided on one side of the collecting mechanism (4). The blanking mechanism (3) includes a support plate (38), and one side of the support plate (38) is fixedly connected to a driving motor (31). The output end of the driving motor (31) passes through the support plate (38) and is fixedly connected to a cake pressing roller (34). A guide plate (35) is provided in the middle of the cake pressing roller (34). One side of the support plate (38) is fixedly connected to a mounting cover (33), and the inner side of the mounting cover (33) is fixedly connected to a nozzle (36). One end of the nozzle (36) is fixedly connected to a connecting pipe (32), and one end of the connecting pipe (32) passes through one side of the mounting cover (33). Both sides of the mounting cover (33) are rotatably connected to cleaning rollers (37).
2. The black highland barley soda cracker processing and blanking device according to claim 1, characterized in that: One side of the fixed base (1) is fixedly connected to a conveying assembly (2), and one side of the conveying assembly (2) is fixedly connected to one side of a support plate (38).
3. The black highland barley soda cracker processing and blanking device according to claim 1, characterized in that: The material collecting mechanism (4) comprises a support frame (47), one end of the support frame (47) is fixedly connected to one side of the fixed base (1), one side of the support frame (47) is fixedly connected to a vibration motor (46), one side of the vibration motor (46) is fixedly connected to a material collecting frame (41), and one side of the material collecting frame (41) is fixedly connected to one side of the guide plate (35).
4. The black highland barley soda cracker processing and blanking device according to claim 3, characterized in that: A fixing plate (45) is fixedly connected to one side of the aggregate frame (41), and a connecting plate (44) is fixedly connected to one side of the fixing plate (45).
5. The black highland barley soda cracker processing and blanking device according to claim 1, characterized in that: A mounting frame (48) is fixedly connected to one side of the fixed base (1), and a material guide inclined plate (42) is mounted on one end of the mounting frame (48).
6. The black highland barley soda cracker processing and blanking device according to claim 5, characterized in that: Both sides of the material guide inclined plate (42) are fixedly connected to fixed blocks (411), one side of one of the fixed blocks (411) is rotatably connected to a threaded rod (410), and both sides of the middle of the threaded rod (410) are threadedly connected to material guide baffles (43).
7. The black highland barley soda cracker processing and blanking device according to claim 6, characterized in that: One end of the material guide baffle (43) is slidably connected to a guide rod (49), and the end of the guide rod (49) is fixedly connected to one end of a fixed block (411).
Citation Information
Patent Citations
Biscuit processing and blanking device
CN220674994U