Shaft kiln flue gas desulfurization equipment

By introducing the dual purification technology of fan-driven S-shaped flow and spray pump atomized alkali solution into the vertical kiln flue gas desulfurization equipment, combined with a servo motor-driven cleaning device, the problem of dust accumulation on the inner wall of the equipment was solved, efficient flue gas desulfurization was achieved, and maintenance workload was reduced.

CN223324325UActive Publication Date: 2025-09-12HUANGSHI CHANGHUI ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202421723360.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-20
Publication Date
2025-09-12
Estimated Expiration
2034-07-20

AI Technical Summary

Technical Problem

After long-term use, the existing vertical kiln flue gas desulfurization equipment will cause dust accumulation in the flue gas, resulting in poor desulfurization effect. In addition, there is a lack of effective cleaning devices, and manual cleaning is time-consuming and labor-intensive.

Method used

A device including a base, a stand, a bottom box, a top box, a cylinder, a servo motor, gears, a gear ring and cleaning strips was designed. A fan was used to drive the flue gas to flow in an S shape, and a spray pump was used to atomize the alkali solution for double purification. The servo motor was used to drive the gears to rotate the cleaning strips to clean the inner wall of the cylinder, thereby extending the purification distance and improving the desulfurization efficiency.

Benefits of technology

It achieves efficient purification of flue gas, extends the purification distance, improves desulfurization quality, reduces maintenance and cleaning workload, and improves the utilization efficiency of equipment.

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Abstract

The utility model discloses shaft kiln flue gas desulfurization equipment which comprises a base station, vertical frames are fixedly connected to the two sides of the top end of the base station, a cylinder is rotationally installed between a bottom box body and a top box body, a gear ring is fixedly connected to the outer side of the cylinder, a servo motor is arranged on the outer side of a gear, and a cleaning strip is installed on the inner wall of the cylinder in a sliding mode. A spraying pump is fixedly installed at the front end of the top box body, sulfur-containing flue gas enters from the bottom box body on the left side, the spraying pump is started to enable alkali liquor to enter a spraying disc through a water pipe, the atomized alkali liquor is sprayed out from top to bottom, and therefore the sulfur-containing flue gas is purified and desulfurized, a servo motor is started to drive a gear to rotate, and the gear drives a gear ring to rotate; the gear ring drives the cylinder to rotate, and in the rotating process of the cylinder, the cleaning strips are attached to the inner wall of the cylinder all the time, so that the cylinder is cleaned, and maintenance and cleaning work is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of desulfurization towers, in particular to a vertical kiln flue gas desulfurization device. Background Art

[0002] With the development of industry, flue gas desulfurization equipment is increasingly being used in the field of environmental protection. As a common flue gas desulfurization equipment, vertical kiln flue gas desulfurization equipment mainly sprays desulfurizers to react harmful gases such as sulfur dioxide in the flue gas with the desulfurizers, thereby purifying the flue gas and reducing environmental pollution.

[0003] A vertical kiln flue gas desulfurization device is disclosed in announcement number CN 217139899 U, which relates to the field of flue gas purification technology. The utility model includes a water storage tank, a desulfurization tank, and a kiln. A support platform is provided at the bottom of the water storage tank. A water outlet pipe is installed at the right end of the water storage tank. A hydraulic pump is installed on the right side of the water outlet pipe. One end of the hydraulic pump is connected to the water outlet pipe, and the other end of the hydraulic pump is connected to a first transfer pipe. The inner side wall of the first transfer pipe is connected to the outer side wall of the retaining pipe. A demisting pipe is provided at the top of the desulfurization tank. A side pipe is provided on the outer side wall of the desulfurization tank. A support plate is inserted into the lower side wall of the kiln. A second transfer pipe is provided at the left end of the kiln. A second induced draft fan is installed at the left end of the second transfer pipe. By providing a first boost pipe and a second boost pipe, the utility model can atomize the desulfurization circulating liquid and capture sulfur dioxide and particulate matter in the flue gas. By providing a second transfer pipe and a second induced draft fan, the flue gas can be quickly released, effectively improving work efficiency.

[0004] The above-mentioned vertical kiln flue gas desulfurization device does not have a desulfurization tank cleaning device when in use. After long-term use, dust in the flue gas accumulates and covers the pipe wall, thereby affecting the normal operation of the desulfurization device. The manual cleaning process is very time-consuming and labor-intensive. The flue gas flow distance of the above-mentioned vertical kiln flue gas desulfurization device is extremely short, which makes the desulfurization effect of sulfur-containing flue gas poor.

[0005] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0006] In view of the problems in the related technologies, the present invention proposes a vertical kiln flue gas desulfurization device to overcome the above technical problems existing in the existing related technologies.

[0007] To this end, the specific technical solutions adopted in this utility model are as follows:

[0008] A vertical kiln flue gas desulfurization device includes a base, vertical frames are fixedly connected to both sides of the top of the base, the bottom side of the vertical frame is fixedly connected to a bottom box body, the top side of the vertical frame is fixedly connected to a top box body, a cylinder is rotatably installed between the bottom box body and the top box body, an upper positioning ring is provided on the outer side of the upper end of the cylinder, a gear ring is fixedly connected to the outer side of the cylinder, a gear is meshed with the outer side of the gear ring, a servo motor is provided on the outer side of the gear, a cleaning strip is slidably installed on the inner wall of the cylinder, and a spray pump is fixedly installed on the front end of the top box body.

[0009] As a further solution of the present invention, a lower positioning ring is rotatably mounted on the outer side of the lower end of the cylinder, a lower positioning frame is fixedly connected to the outer side of the lower positioning ring, and the lower positioning frame is fixedly connected to the vertical frame.

[0010] As a further solution of the present invention, a fan is installed on the inner side of the top box body, and the fan is connected to the cylinder.

[0011] As a further solution of the present invention, the gear ring is rotatably connected to the upper positioning ring, and the upper positioning ring is fixedly connected to the stand.

[0012] As a further solution of the present invention, the servo motor is fixedly connected to the upper positioning ring.

[0013] As a further solution of the present invention, the cleaning strip is vertically arranged, the bottom end of the cleaning strip is fixedly connected to the bottom box body, and the top end of the cleaning strip is fixedly connected to the top box body.

[0014] As a further solution of the present invention, a spray plate is provided on the inner side of the top of the cylinder, and a water pipe is installed on the outside of the spray pump. The water pipe on one side of the spray pump is connected to the spray plate in the cylinder, and the water pipe on the other side of the spray pump is connected to the alkali solution pool.

[0015] As a further solution of the present invention, the bottom box body, cylinder and top box body are each provided with two groups, and the two groups of top box bodies are fixedly connected with pipe openings that fit each other. The bottom box body at the left end is provided with a smoke inlet pipe, and the box body at the right end is provided with an exhaust pipe.

[0016] The beneficial effects of the utility model are:

[0017] The utility model is provided with a bottom box body, a top box body, a cylinder, a servo motor, a gear, a gear ring, a cleaning strip, etc., wherein the sulfur-containing flue gas enters from the bottom box body on the left side, and then enters the cylinder on the left side, the fan on the left side is turned on to make the flue gas rise from the bottom to the top and enter the top box body on the right side through the pipe opening, the fan on the right side is turned on to make the flue gas be injected into the cylinder on the right side, the spray pump is turned on to make the alkali solution enter the spray plate through the water pipe, and the atomized alkali solution is sprayed from the top to the bottom, thereby purifying and desulfurizing the sulfur-containing flue gas, the servo motor is turned on to drive the gear to rotate, the gear drives the gear ring to rotate, and the gear ring drives the cylinder to rotate, and during the rotation of the cylinder, the cleaning strip is always in contact with the inner wall of the cylinder, thereby cleaning the cylinder and reducing maintenance and cleaning work;

[0018] The utility model is provided with a bottom box body, a top box body, a cylinder, a spray pump, a fan, etc., and the sulfur-containing flue gas enters the device from the bottom box body on the left side and is finally discharged from the discharge pipe at the right end. During the whole process, the flue gas flows in an S shape, and the flow direction of the flue gas is driven by the fan. The spray pump is turned on to extract the liquid in the alkali liquid pool through the water pipe, and atomized water vapor is sprayed from the spray plate to desulfurize the sulfur-containing flue gas. This device extends the purification distance of the sulfur-containing flue gas, and the double spray purification can improve the quality of flue gas desulfurization. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 This is a schematic diagram of the overall structure of a shaft kiln flue gas desulfurization device according to an embodiment of the present utility model;

[0021] Figure 2 This is a schematic diagram of the installation structure of a vertical frame, a bottom box body, and a top box body of a vertical kiln flue gas desulfurization equipment according to an embodiment of the utility model;

[0022] Figure 3 This is a schematic diagram of the installation structure of a cylinder, cleaning strips, and gear rings of a vertical kiln flue gas desulfurization device according to an embodiment of the present utility model;

[0023] Figure 4 This is a schematic diagram of the overall structure of a fan of a shaft kiln flue gas desulfurization equipment according to an embodiment of the present utility model;

[0024] Figure 5 The utility model is a schematic diagram of the overall structure of a spray pump of a vertical kiln flue gas desulfurization equipment according to an embodiment of the present invention.

[0025] In the picture:

[0026] 1. Base; 2. Stand; 3. Bottom box; 4. Cylinder; 5. Top box; 6. Fan; 7. Lower positioning frame; 8. Lower positioning ring; 9. Upper positioning ring; 10. Servo motor; 11. Gear; 12. Gear ring; 13. Cleaning strip; 14. Spray pump; 15. Pipe opening; 16. Discharge pipe. DETAILED DESCRIPTION

[0027] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. By referring to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0028] According to an embodiment of the present utility model, a vertical kiln flue gas desulfurization device is provided.

[0029] Please refer to the instruction manual Figure 1-5 According to an embodiment of the present invention, a vertical kiln flue gas desulfurization equipment includes a base 1, and vertical frames 2 are fixedly connected to both sides of the top of the base 1, and the bottom end side of the vertical frame 2 is fixedly connected to the bottom box body 3, and the top side of the vertical frame 2 is fixedly connected to the top box body 5. A cylinder 4 is rotatably installed between the bottom box body 3 and the top box body 5, and an upper positioning ring 9 is provided on the outer side of the upper end of the cylinder 4. A gear ring 12 is fixedly connected to the outer side of the cylinder 4, and a gear 11 is meshed and connected to the outer side of the gear 11. A servo motor 10 is provided on the outer side of the gear 11. A cleaning strip 13 is slidably installed on the inner wall of the cylinder 4, and a spray pump 14 is fixedly installed on the front end of the top box body 5.

[0030] When the device is in use, sulfur-containing flue gas enters from the bottom box 3 on the left, and then enters the cylinder 4 on the left. The fan 6 on the left is turned on to allow the flue gas to rise from the bottom to the top and enter the top box 5 on the right through the pipe opening. The fan 6 on the right is turned on to allow the flue gas to be injected into the cylinder 4 on the right. The spray pump 14 is turned on to allow the alkali solution to enter the spray plate through the water pipe. The atomized alkali solution is sprayed from top to bottom, thereby purifying and desulfurizing the sulfur-containing flue gas. The servo motor 10 is turned on to drive the gear 11 to rotate, and the gear 11 drives the gear ring 12 to rotate, and the gear ring 12 drives the cylinder 4 to rotate. During the rotation of the cylinder 4, the cleaning strip 13 is always in contact with the inner wall of the cylinder 4, thereby cleaning the cylinder 4 and reducing maintenance and cleaning work.

[0031] In one embodiment, please refer to the appendix of the specification. Figure 1-5As a further solution of the present invention, a lower positioning ring 8 is rotatably installed on the outer side of the lower end of the cylinder 4, and a lower positioning frame 7 is fixedly connected to the outer side of the lower positioning ring 8, and the lower positioning frame 7 is fixedly connected to the stand 2.

[0032] The lower positioning frame 7 and the lower positioning ring 8 together keep the cylinder 4 vertical and rotate stably.

[0033] In another embodiment, please refer to the attached Figure 1-5 As a further solution of the present invention, a fan 6 is installed on the inner side of the top box body 5, and the fan 6 is connected to the cylinder 4.

[0034] The fan 6 can guide the flow direction of the smoke when in working state.

[0035] In one embodiment, please refer to the appendix of the specification. Figure 1-5 As a further solution of the present invention, the gear ring 12 is rotatably connected to the upper positioning ring 9, the upper positioning ring 9 is fixedly connected to the stand 2, and the servo motor 10 is fixedly connected to the upper positioning ring 9.

[0036] Turn on the servo motor 10 to drive the gear 11 to rotate, the gear 11 drives the gear ring 12 to rotate, and the gear ring 12 can further drive the cylinder 4 to rotate.

[0037] In another embodiment, please refer to the attached Figure 1-5 As a further solution of the present invention, the cleaning strip 13 is vertically arranged, the bottom end of the cleaning strip 13 is fixedly connected to the bottom box body 3, and the top end of the cleaning strip 13 is fixedly connected to the top box body 5.

[0038] The cleaning strip 13 is fixed between the bottom box body 3 and the top box body 5 and is kept vertical and fits against the inner wall of the cylinder 4. The cylinder 4 can be cleaned after it rotates.

[0039] In one embodiment, please refer to the appendix of the specification. Figure 1-5 As a further solution of the present invention, a spray disk is provided on the inner side of the top of the cylinder 4, and a water pipe is installed on the outer side of the spray pump 14. The water pipe on one side of the spray pump 14 is connected to the spray disk in the cylinder 4, and the water pipe on the other side of the spray pump 14 is connected to the alkali solution pool.

[0040] The spray pump 14 is turned on to extract the alkali solution through the water pipe and spray it out from the spray plate in a mist form to purify the sulfur-containing flue gas.

[0041] In another embodiment, please refer to the attached Figure 1-5As a further solution of the present invention, the bottom box body 3, the cylinder 4 and the top box body 5 are each provided with two groups, and the two groups of top box bodies 5 are fixedly connected with pipe openings 15 that fit each other. The bottom box body 3 at the left end is provided with a smoke inlet pipe, and the box body 3 at the right end is provided with an exhaust pipe 16.

[0042] The sulfur-containing flue gas flows in an S-shape in the device, which can be double-purified to improve the desulfurization quality of the sulfur-containing flue gas.

[0043] SO₂ in flue gas is acidic in nature and can be removed from the flue gas by reacting it with an appropriate alkaline substance. The most commonly used alkaline substances for flue gas desulfurization are limestone (calcium carbonate, CaCO₃), quicklime (calcium oxide, CaO), and hydrated lime (calcium hydroxide, Ca(OH)₂). Limestone is abundant and therefore relatively inexpensive, and both quicklime and hydrated lime are produced from limestone by heating. Other alkaline substances such as sodium carbonate (soda ash), magnesium carbonate, and ammonia are sometimes used. The alkaline substances used react with the SO₂ in the flue gas to produce a mixture of sulfites and sulfates (which may be calcium, sodium, magnesium, or ammonium salts, depending on the alkaline substance used).

[0044] During use, sulfur-containing flue gas enters from the bottom box 3 on the left, and then enters the cylinder 4 on the left. The fan 6 on the left is turned on to make the flue gas rise from the bottom to the top and enter the top box 5 on the right through the pipe opening. The fan 6 on the right is turned on to inject the flue gas into the cylinder 4 on the right. The spray pump 14 is turned on to allow the alkali solution to enter the spray plate through the water pipe. The atomized alkali solution is sprayed from top to bottom, thereby purifying and desulfurizing the sulfur-containing flue gas. The servo motor 10 is turned on to drive the gear 11 to rotate, and the gear 11 drives the gear ring 12 to rotate, and the gear ring 12 drives the cylinder 4 to rotate. During the rotation of the cylinder 4, the cleaning strip 13 is always in contact with the inner wall of the cylinder 4, thereby cleaning the cylinder 4 and reducing maintenance and cleaning work.

[0045] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A shaft kiln flue gas desulfurization device, comprising a base (1), characterized in that: The top sides of the base (1) are fixedly connected with a stand (2), the bottom side of the stand (2) is fixedly connected with a bottom box (3), the top side of the stand (2) is fixedly connected with a top box (5), a cylinder (4) is rotatably installed between the bottom box (3) and the top box (5), an upper positioning ring (9) is provided on the outer side of the upper end of the cylinder (4), a gear ring (12) is fixedly connected to the outer side of the cylinder (4), a gear (11) is meshed and connected to the outer side of the gear (11), a servo motor (10) is provided on the outer side of the gear (11), a cleaning strip (13) is slidably installed on the inner wall of the cylinder (4), and a spray pump (14) is fixedly installed on the front end of the top box (5).

2. The shaft kiln flue gas desulfurization equipment according to claim 1, characterized in that: A lower positioning ring (8) is rotatably mounted on the outer side of the lower end of the cylinder (4), and a lower positioning frame (7) is fixedly connected to the outer side of the lower positioning ring (8), and the lower positioning frame (7) is fixedly connected to the vertical frame (2).

3. The shaft kiln flue gas desulfurization equipment according to claim 1, characterized in that: A fan (6) is installed on the inner side of the top box body (5), and the fan (6) is connected to the cylinder (4).

4. The shaft kiln flue gas desulfurization equipment according to claim 1, characterized in that: The gear ring (12) is rotatably connected to the upper positioning ring (9), and the upper positioning ring (9) is fixedly connected to the stand (2).

5. The shaft kiln flue gas desulfurization equipment according to claim 1, characterized in that: The servo motor (10) is fixedly connected to the upper positioning ring (9).

6. The shaft kiln flue gas desulfurization equipment according to claim 1, characterized in that: The cleaning strip (13) is arranged vertically, the bottom end of the cleaning strip (13) is fixedly connected to the bottom box body (3), and the top end of the cleaning strip (13) is fixedly connected to the top box body (5).

7. The shaft kiln flue gas desulfurization equipment according to claim 1, characterized in that: A spray disc is provided on the inner side of the top end of the cylinder (4), and a water pipe is installed on the outer side of the spray pump (14). The water pipe on one side of the spray pump (14) is connected to the spray disc in the cylinder (4), and the water pipe on the other side of the spray pump (14) is connected to the alkali solution pool.

8. The shaft kiln flue gas desulfurization equipment according to claim 1, characterized in that: The bottom box body (3), cylinder (4) and top box body (5) are each provided with two groups, and the two groups of top box bodies (5) are fixedly connected with mutually fitting pipe openings (15), the bottom box body (3) located at the left end is provided with a smoke inlet pipe, and the box body (3) located at the right end is provided with an exhaust pipe (16).

Citation Information

Patent Citations

  • Shaft kiln flue gas desulfurization device

    CN217139899U