Pipeline type high-shear emulsification pump
By simplifying the rotor disassembly and maintenance process of the pipeline high-shear emulsification pump, the problem of reduced emulsification effect due to the need for rotor maintenance is solved, and efficient operation of the equipment is achieved.
Patent Information
- Application Number
- CN202422603169.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The rotor in the cavity needs to be repaired after a period of use, which results in a decrease in the emulsification effect of the material when it cooperates with the stator.
A pipeline high shear emulsification pump is designed. By rotating the bolts to release the fixation of the pump seat and the closing disk, the rotor can be removed for maintenance, which simplifies the disassembly process and facilitates timely maintenance.
This enables convenient rotor maintenance, avoids the impact of maintenance delays on emulsification effects, and ensures continued efficient operation of the equipment.
Smart Images

Figure CN223324358U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of emulsification pumps, and in particular to a pipeline high-shear emulsification pump. Background Art
[0002] The pipeline high-shear emulsification pump is a high-performance equipment used for continuous production or cyclic processing of fine materials. When the material enters the narrow space of the cavity, the strong kinetic energy brought by the cooperation of the rotor and stator causes the material to be subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing and turbulence in the narrow gap between the stator and rotor. The rotor in the cavity needs to be inspected after a period of use to prevent problems from occurring, which may reduce the emulsification effect of the material when cooperating with the stator. Utility Model Content
[0003] In order to solve the problem that the rotor in the cavity needs to be repaired after a period of use and to prevent problems from occurring that may reduce the emulsification effect of the material when cooperating with the stator, the present application provides a pipeline high shear emulsification pump.
[0004] The present application provides a pipeline high shear emulsification pump adopting the following technical solution:
[0005] A pipeline high-shear emulsification pump comprises a pump seat, a motor and a base, the pump seat being placed at one end of the top of the base, the motor being fixedly mounted at the other end of the top of the base, a closing disk being fixedly mounted on one side of the pump seat by four bolts, a feed port being connected on one side of the pump seat, a discharge port being connected at one end of the top of the pump seat, a stator being welded on the inner side wall of the pump seat, the motor being welded on one side of bolt one, a power shaft of the motor being rotatably passed through bolt one, a rotor being movably arranged inside the pump seat, a rectangular groove being opened on one side of the rotor, a transmission rod being welded on the end of the power shaft of the motor, the transmission rod being movably inserted into the inside of the rectangular groove, a bolt two being threadedly passed through the other side of the rotor, and the bolt two being threadedly connected to the transmission rod.
[0006] Preferably, the rotor consists of a turntable, a conical head and a rotating rod. The conical head is welded to one side of the turntable and is located inside the stator. There are several rotating rods, and the several rotating rods are welded to the edge of one side of the turntable.
[0007] Preferably, the base consists of a bottom plate, a support plate, a second support seat and a third bolt. The support plate is welded to one end of the top of the bottom plate, and the second support seat is welded to the other end of the top of the bottom plate. The pump seat is placed on the top of the support plate, and the motor is placed at one end of the second support seat. There are two third bolts, and both of the third bolts are threadedly connected to the motor.
[0008] Preferably, the four corners of the bottom end of the base plate are welded with mounting parts, and the top ends of the four mounting parts are movably penetrated by bolts four.
[0009] To sum up, the present application includes the following beneficial technical effects: by rotating four bolts one to release the fixation of the pump seat and the closing disk, the pump seat can be removed from one side of the closing disk, and then bolt two can be rotated to disengage bolt two from the transmission rod, and then the rotor can be removed from the transmission rod for maintenance. The entire disassembly process is simple, which facilitates timely maintenance and use of the rotor. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the application.
[0011] Figure 2 It is a schematic cross-sectional view of the first embodiment of the present invention.
[0012] Figure 3 It is a schematic diagram of the overall structure disassembly of the first embodiment of the application.
[0013] Figure 4 This is a schematic diagram of the partial structure disassembly of the first embodiment of the application.
[0014] Explanation of the accompanying reference numerals: 11. Pump seat; 12. Closing plate; 13. Bolt one; 14. Feed port; 15. Discharge port; 16. Stator; 21. Motor; 22. Rotor; 23. Transmission rod; 24. Bolt two; 201. Turntable; 202. Conical head; 203. Turning rod; 3. Base; 31. Bottom plate; 32. Support plate; 33. Support seat two; 34. Bolt three; 41. Mounting piece; 42. Bolt four. DETAILED DESCRIPTION
[0015] The following is combined with Figure 1 -Attached Figure 4 This application is described in further detail.
[0016] Example 1:
[0017] A pipeline high shear emulsification pump, refer to Figure 1-4, including a pump seat 11, a motor 21 and a base 3. The pump seat 11 is placed at one end of the top of the base 3, and the motor 21 is fixedly installed at the other end of the top of the base 3. The base 3 can be used to support the pump seat 11 and the motor 21. A closing disk 12 is fixedly installed on one side of the pump seat 11 through four bolts 13, so that the closing disk 12 closes the pump seat 11. One side of the pump seat 11 is connected with a feed port 14, which can transport the material to the inside of the pump seat 11. One end of the top of the pump seat 11 is connected with a discharge port 15, which can discharge the emulsified material inside the pump seat 11. A stator 16 is welded on the inner side wall of the pump seat 11, and the motor 21 is welded on one side of the bolt 13, which can lift the motor 21 again. Stability, at the same time, the motor 21 is electrically connected to the external power supply through an external switch, the power shaft of the motor 21 rotates and passes through the bolt 13, and a rotor 22 is movably provided inside the pump seat 11. A rectangular groove is provided on one side of the rotor 22, and a transmission rod 23 is welded on the end of the power shaft of the motor 21. The transmission rod 23 is movably inserted into the inside of the rectangular groove, and a bolt 24 is threadedly passed through the other side of the rotor 22. The bolt 24 is threadedly connected to the transmission rod 23. The power shaft of the motor 21 drives the transmission rod 23 to rotate, and the transmission rod 23 drives the rotor 22 to rotate during the rotation. During the rotation, the rotor 22 cooperates with the stator 16 to grind the material inside the pump seat 11 and perform shear stirring to achieve the effect of emulsifying the material.
[0018] Reference Figure 3 and Figure 4 The rotor 22 consists of a turntable 201, a conical head 202 and a rotating rod 203. The conical head 202 is welded to one side of the turntable 201 and is located inside the stator 16. There are several rotating rods 203, and several rotating rods 203 are welded to the edge of one side of the turntable 201. The turntable 201 can support the conical head 202 and several rotating rods 203, and can be driven by the transmission rod 23 to rotate while driving the conical head 202 and several rotating rods 203 to rotate. When the conical head 202 rotates inside the stator 16, it cooperates with the stator 16 to grind the material, and when the several rotating rods 203 rotate inside the pump base 11, they can shear and stir the ground material.
[0019] Reference Figure 3 The base 3 is composed of a bottom plate 31, a support plate 32, a support seat 2 33 and a bolt 34. The support plate 32 is welded to one end of the top of the bottom plate 31, and the support seat 2 33 is welded to the other end of the top of the bottom plate 31. The pump seat 11 is placed on the top of the support plate 32, and the support plate 32 can support the pump seat 11. The motor 21 is placed at one end of the support seat 2 33, and the support seat 2 33 can support the motor 21. There are two bolts 34, and the two bolts 34 are both threadedly connected to the motor 21. In this way, the motor 21 can be fixedly installed on the support seat 2 33.
[0020] Reference Figure 3 The four corners of the bottom end of the base plate 31 are welded with mounting parts 41, and the tops of the four mounting parts 41 are movably penetrated by four bolts 42. Four holes are opened in the ground, and a nut is fixed in the four holes. Then the four bolts 42 are threaded into the ground and threadedly connected with the four nuts, which can improve the stability of the base plate 31 and prevent the base plate 31 from sliding.
[0021] The implementation principle of a pipeline high shear emulsification pump in an embodiment of the present application is as follows: before use, four holes are opened in the ground, and a nut is fixedly embedded in the four holes, and then the four bolts 42 are threadedly inserted into the ground and threadedly connected with the four nuts, so that the base plate 31 can be fixedly installed on the ground, and then the external flange and screws are used to connect the feed port 14 with the external injection pipe, and the other external flanges and other screws are used to connect the discharge port 15 with the external discharge pipe. After the material enters the pump base 11 through the feed port 14, the motor 21 is started by an external switch, and the power shaft of the motor 21 drives the transmission rod 23 to rotate, and the transmission rod 23 drives the rotor 22 to rotate during the rotation process. During the rotation process, the rotor 22 cooperates with the stator 16 to grind the material entering the inside of the pump base 11, and at the same time performs shear stirring to achieve the effect of emulsifying the material, and the emulsified material is discharged into the external discharge pipe through the discharge port 15.
[0022] The above describes an exemplary implementation of a pipeline high-shear emulsification pump provided by the present disclosure with reference to a preferred embodiment. However, it will be understood by those skilled in the art that, without departing from the concept of the present disclosure, various modifications and variations can be made to the above-mentioned specific embodiments, and various technical features and structures proposed in the present disclosure can be combined in various ways without exceeding the scope of protection of the present disclosure, which is determined by the appended claims.
Claims
1. A pipeline high shear emulsification pump, comprising a pump base (11), a motor (21) and a base (3), characterized in that: The pump seat (11) is placed on one end of the top of the base (3), and the motor (21) is fixedly mounted on the other end of the top of the base (3). A closing disk (12) is fixedly mounted on one side of the pump seat (11) by four bolts (13). A feed port (14) is connected to one side of the pump seat (11), and a discharge port (15) is connected to one end of the top of the pump seat (11). A stator (16) is welded to the inner side wall of the pump seat (11), and the motor (21) is welded to the bolts (13). (13), the power shaft of the motor (21) rotates and passes through the bolt one (13), the interior of the pump seat (11) is movably provided with a rotor (22), one side of the rotor (22) is provided with a rectangular groove, the end of the power shaft of the motor (21) is welded with a transmission rod (23), the transmission rod (23) is movably inserted into the interior of the rectangular groove, and the other side of the rotor (22) is threadedly passed through by a bolt two (24), and the bolt two (24) is threadedly connected to the transmission rod (23).
2. The pipeline high shear emulsification pump according to claim 1, characterized in that: The rotor (22) is composed of a turntable (201), a conical head (202) and a rotating rod (203). The conical head (202) is welded to one side of the turntable (201), and the conical head (202) is located inside the stator (16). There are a plurality of rotating rods (203), and the plurality of rotating rods (203) are welded to the edge of one side of the turntable (201).
3. The pipeline high shear emulsification pump according to claim 1, characterized in that: The base (3) is composed of a bottom plate (31), a support plate (32), a second support seat (33) and a third bolt (34). The support plate (32) is welded to one end of the top of the bottom plate (31), and the second support seat (33) is welded to the other end of the top of the bottom plate (31). The pump seat (11) is placed on the top of the support plate (32), and the motor (21) is placed on one end of the second support seat (33). There are two third bolts (34), and both of the three bolts (34) are threadedly connected to the motor (21).
4. The pipeline high shear emulsification pump according to claim 3, characterized in that: The four corners at the bottom end of the base plate (31) are all welded with mounting parts (41), and the top ends of the four mounting parts (41) are all movably penetrated by four bolts (42).