Static silicon carbide tubular reactor

By introducing a reaction component consisting of a filter screen and stirring blades into the silicon carbide tubular reactor and combining it with the innovative design of the heat conduction component, the problems of reactor blockage and corrosion were solved, and sufficient stirring of the reaction materials and dust prevention of the heat conduction tube were achieved.

CN223324522UActive Publication Date: 2025-09-12WUHAN GUOXIN HI-TECH CO LTD
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Patent Information

Application Number
CN202422285001.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-09-12
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

Existing microchannel reactors are prone to clogging, metal tube reactors are prone to corrosion, and cannot meet the reaction conditions of high heat release in strong acid reactions. In addition, heat conduction pipes are easily clogged by dust.

Method used

A highly corrosion-resistant silicon carbide tubular reactor is used, and a reaction component is designed with a filter screen, silicon carbide balls and stirring blades. Combined with the liquid inlet, liquid outlet, liquid guide tube, fixed sleeve and tee pipe structure of the heat conduction component, it prevents the reaction materials from being blocked and dust from entering the heat conduction tube.

Benefits of technology

It effectively prevents the reaction materials from being blocked, improves the stirring effect of the reaction materials, and prevents dust from entering the liquid guide tube through the heat conduction component, thereby maintaining the practicality and thermal conductivity of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a reactor, belongs to the technical field of silicon carbide tubular reactors, and in particular relates to a static silicon carbide tubular reactor which comprises a shell, two mounting plates and four supporting blocks are fixedly connected onto the shell, inner tubes are fixedly connected onto the four supporting blocks, and sealing gaskets are fixedly connected onto the two mounting plates respectively; according to the reaction device, the reaction assembly is matched with the feed port, the filter screen, the silicon carbide balls, the stirring blades and the discharge port, so that the reaction materials can be effectively prevented from being blocked, meanwhile, the stirring blades are used for fully stirring the reaction materials, and the practicability of the device is improved; the heat conduction assembly is matched with a rubber plug through a liquid inlet, a liquid outlet, a liquid guide pipe, a fixing sleeve, a fixing ring, a three-way pipe, a connecting sleeve, a connecting plate, a first spring and a rubber plug, convenient opening and closing of the liquid inlet and the liquid outlet are achieved through the three-way pipe, and dust can be effectively prevented from entering the liquid guide pipe to block the liquid guide pipe.
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Description

Technical Field

[0001] The utility model relates to the technical field of silicon carbide tubular reactors, in particular to a static silicon carbide tubular reactor. Background Art

[0002] Continuous flow reactions sometimes involve highly acidic feedstocks, high exothermicity, and solids formation. Existing microchannel reactors or metal tubular reactors are unable to meet these reaction conditions, as microchannel reactors are prone to clogging and metal tubular reactors are susceptible to corrosion. A reactor that allows for solid particle formation while exhibiting strong corrosion resistance could be a significant aid in these synthetic reactions.

[0003] The Chinese patent with publication number CN217511859U discloses a high thermal conductivity silicon carbide tubular reactor, including a transmission pipe, a plurality of heat conduction pipes are penetrated through the side wall of the transmission pipe, the left and right ends of the transmission pipe are connected to an extension box, the top of the transmission pipe is connected to a fixed plate, a motor is installed in the middle of the fixed plate, the output shaft of the motor is connected to a driving wheel, a material passage cavity is provided inside the transmission pipe, the middle of the left end and the middle of the right end of the transmission pipe are connected to a material passage pipe, an inner magnetic ring is provided inside each material passage pipe, a toggle plate is connected between the two inner magnetic rings, the toggle plate is in contact with the inner wall of the transmission pipe, an outer magnetic ring is provided on the outside of each material passage pipe, and each outer magnetic ring and each corresponding driving wheel are connected by a transmission belt. This patent has the effect of reducing the adhesion of raw materials to the inner wall of the transmission part and improving the heat conduction and transmission effects.

[0004] In the above technical solution, when the heat pipe is not in use, it comes into contact with the outside air, and dust will enter the heat pipe. After a long time, it is easy to cause the heat pipe to be blocked, thereby deteriorating the thermal conductivity of the device.

[0005] Based on this, the present application proposes a static silicon carbide tubular reactor. Utility Model Content

[0006] In order to solve the above technical problems, the utility model proposes a static silicon carbide tubular reactor.

[0007] The technical solution for achieving the purpose of the utility model is: a static silicon carbide tubular reactor, comprising an outer shell, two mounting plates and four support blocks fixedly connected to the outer shell, an inner tube fixedly connected to the four support blocks, and sealing gaskets fixedly connected to the two mounting plates respectively. A reaction component and a heat conduction component are provided in the outer shell, the reaction component comprises a feed inlet, a filter screen, a silicon carbide ball, a stirring blade and a discharge port, the feed inlet is opened on the inner tube, the two filter screens are fixedly connected to the inner tube, a plurality of silicon carbide balls are arranged in the inner tube, the stirring blade is rotatably connected to the inner tube, and the discharge port is opened on the inner tube, the heat conduction component comprises a liquid inlet, a liquid outlet, a liquid guide tube, a fixed sleeve and a tee pipe, the liquid inlet is opened on the outer shell, the liquid outlet is opened on the outer shell, the two ends of the liquid guide tube are respectively fixedly connected to the liquid inlet and the liquid outlet, the two fixed sleeves are respectively fixedly connected to the liquid inlet and the liquid outlet, and the two tees are respectively arranged on the two fixed sleeves.

[0008] Preferably, the heat-conducting component further includes a fixing ring and a connecting sleeve, the two fixing rings are fixedly connected to the two fixing sleeves respectively, the two tees are slidably connected in the two fixing rings respectively, and the two connecting sleeves are fixedly connected to the two tees respectively.

[0009] Preferably, the heat-conducting component further includes a connecting plate and a spring 1, the two connecting plates are respectively fixedly connected to the two tee pipes, and the two ends of the multiple springs 1 are respectively fixedly connected to the two fixing rings and the two connecting plates.

[0010] Preferably, the heat-conducting component further includes a rubber plug and a groove, the two rubber plugs are respectively fixedly connected to the two tee pipes, and the four grooves are respectively opened on the two fixing rings.

[0011] Preferably, the heat-conducting assembly further includes a rotating block and a second spring, the four rotating blocks are rotatably connected to the two connecting sleeves respectively, and the two ends of the plurality of second springs are fixedly connected to the two three-way pipes and the four rotating blocks respectively.

[0012] Preferably, the heat-conducting component further includes a through hole, and the two through holes are respectively on the two fixing sleeves.

[0013] Compared with the prior art, the present invention has the following significant advantages:

[0014] Firstly, in the present invention, the reaction assembly is coordinated with the feed port, filter screen, silicon carbide balls, stirring blades and discharge port, which can effectively prevent the reaction materials from being blocked and fully stir the reaction materials, thereby improving the practicality of the device;

[0015] Second: In the present invention, the heat conduction component is coordinated through the liquid inlet, liquid outlet, liquid guide tube, fixed sleeve, fixed ring, tee pipe, connecting sleeve, connecting plate, spring and rubber plug, and the liquid inlet and liquid outlet are conveniently opened and closed through the tee pipe, which can effectively prevent dust from entering the liquid guide tube and clogging the liquid guide tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0018] Figure 2 It is a cross-sectional view of the internal structure of the utility model;

[0019] Figure 3 yes Figure 2 Schematic diagram of the structure of part A.

[0020] Description of reference numerals:

[0021] 1. Outer shell; 2. Mounting plate; 3. Support block; 4. Inner tube; 5. Reaction component; 51. Feed inlet; 52. Filter screen; 53. Silicon carbide ball; 54. Stirring blade; 55. Discharge port; 6. Heat transfer component; 61. Liquid inlet; 62. Liquid outlet; 63. Liquid guide tube; 64. Fixed sleeve; 65. Fixed ring; 66. Tee; 67. Connecting sleeve; 68. Connecting plate; 69. Spring 1; 610. Rubber plug; 611. Groove; 612. Rotating block; 613. Spring 2; 614. Through hole; 7. Sealing gasket. DETAILED DESCRIPTION

[0022] The following is a detailed description of the present invention, clearly and completely describing the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] The present invention provides a static silicon carbide tubular reactor through improvement. The technical solution of the present invention is:

[0024] like Figure 1-Figure 3As shown, a static silicon carbide tubular reactor comprises an outer shell 1, which is a stainless steel tube. Two mounting plates 2 and four support blocks 3 are fixedly connected to the outer shell 1. The four support blocks 3 are fixedly connected to an inner tube 4. The inner tube 4 is a corrosion-resistant silicon carbide tube that can withstand chemical corrosion from strong acids and alkalis, and has strong thermal conductivity and can quickly conduct the reaction heat to the outer liquid guide tube 63. The two mounting plates 2 are respectively fixedly connected to a sealing gasket 7. A reaction component 5 and a heat-conducting component 6 are provided in the outer shell 1. The reaction component 5 includes a feed port 51, a filter screen 52, a silicon carbide ball 53, a stirring blade 54 and a discharge port 55. The feed port 51 is opened on the inner tube 4, and the two filter screens 52 are fixedly connected. It is connected to the inner tube 4, the filter screen 52 is a polytetrafluoroethylene screen, and multiple silicon carbide balls 53 are arranged in the inner tube 4. The silicon carbide balls 53 are located between the two filter screens 52. The stirring blade 54 is rotatably connected to the inner tube 4. The discharge port 55 is opened on the inner tube 4. The heat conduction component 6 includes a liquid inlet 61, a liquid outlet 62, a liquid guide tube 63, a fixed sleeve 64 and a three-way pipe 66. The liquid inlet 61 is opened on the outer shell 1, and the liquid outlet 62 is opened on the outer shell 1. The two ends of the liquid guide tube 63 are respectively fixedly connected to the liquid inlet 61 and the liquid outlet 62. The two fixed sleeves 64 are respectively fixedly connected to the liquid inlet 61 and the liquid outlet 62. The two three-way pipes 66 are respectively provided on the two fixed sleeves 64.

[0025] Further, such as Figure 1-Figure 3 As shown, the heat-conducting component 6 also includes a fixing ring 65 and a connecting sleeve 67. The two fixing rings 65 are fixedly connected to the two fixing sleeves 64 respectively. The two tee pipes 66 are slidably connected in the two fixing rings 65 respectively. The two connecting sleeves 67 are fixedly connected to the two tee pipes 66 respectively. The connecting sleeve 67 is located at the top of the tee pipe 66. The diameter of the tee pipe 66 is smaller than the inner wall diameter of the fixing sleeve 64.

[0026] Further, such as Figure 2 and Figure 3 As shown, the heat-conducting component 6 also includes a connecting plate 68 and a spring 1 69. The two connecting plates 68 are fixedly connected to the two tee pipes 66 respectively. The two ends of the multiple springs 1 69 are fixedly connected to the two fixing rings 65 and the two connecting plates 68 respectively. The springs 1 69 are distributed in a circular array with the center of the tee pipe 66 as the center of the circle.

[0027] Further, such as Figure 2 and Figure 3 As shown, the heat-conducting component 6 also includes a rubber plug 610 and a groove 611. The two rubber plugs 610 are fixedly connected to the two three-way pipes 66 respectively. The rubber plug 610 is located at the bottom of the three-way pipe 66. The diameter of the rubber plug 610 is consistent with the inner wall diameter of the fixing ring 65. Four grooves 611 are respectively opened on the two fixing rings 65.

[0028] Further, such as Figure 2 and Figure 3As shown, the heat-conducting component 6 also includes a rotating block 612 and a spring 2 613. The four rotating blocks 612 are respectively rotatably connected to the two connecting sleeves 67. The cross-section of the rotating block 612 on the side away from the connecting sleeve 67 is triangular. The two ends of the multiple springs 2 613 are respectively fixedly connected to the two three-way pipes 66 and the four rotating blocks 612.

[0029] Further, such as Figure 2 As shown, the heat conducting component 6 further includes a through hole 614 , and two through holes 614 are respectively provided on the two fixing sleeves 64 , one through hole 614 is located directly below the liquid inlet 61 , and the other through hole 614 is located directly above the liquid outlet 62 .

[0030] The specific working method is: the reaction raw materials are put into the inner tube 4 through the feed port 51. The inner tube 4 is divided into two sections, the front half is a static mixing zone of silicon carbide balls 53, and the back half is a static mixing zone of polytetrafluoroethylene sk blades, so that the reaction raw materials are fully stirred. Finally, the reaction raw materials are discharged through the discharge port 55. During this period, it is necessary to use the heat conduction component 6 to cool and dissipate heat to the inner tube 4. First, press the connecting sleeve 67 to move the connecting sleeve 67 toward the direction of the fixed ring 65, driving the rotating block 612 to move. When the rotating block 612 is embedded in the groove 611, due to the action of the spring 2 613, the rotating block 612 is fixed in the groove 611. At this time, the tee pipe 66 moves with the connecting sleeve 67, and the tail end of the tee pipe 66 enters the fixed sleeve 64, so that the tee pipe 66, the fixed sleeve 64 and the liquid inlet 61 are connected, and the external pipeline is inserted In the connecting sleeve 67, the heat exchange liquid is injected into the tee pipe 66 through the external pipe, flows into the liquid inlet 61 along the tee pipe 66, and then flows into the liquid guide pipe 63 from the liquid inlet 61. Since the liquid guide pipe 63 is wrapped around the inner tube 4, the liquid guide pipe 63 can absorb the heat on the inner tube 4, thereby causing the inner tube 4 to have a cooling effect. After the reaction is completed, the external pipe is removed, and the rotating block 612 is pressed to rotate it in the direction of the tee pipe 66. When the rotating block 612 is parallel to the groove 611, under the action of the spring 1 69, the tee pipe 66 moves in the direction away from the fixed sleeve 64, and the tail end of the tee pipe 66 enters the fixed ring 65 as it moves, so that the tee pipe 66 and the fixed sleeve 64 are no longer connected, and the liquid guide pipe 63 is isolated from the outside world, which can effectively prevent dust from entering the interior of the liquid guide pipe 63 and clogging the liquid guide pipe 63.

[0031] The technical means disclosed in the present invention are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacements of the above technical features. Matters not covered in the present invention belong to the common knowledge of those skilled in the art.

Claims

1. A static silicon carbide tubular reactor, comprising a shell (1), two mounting plates (2) and four support blocks (3) fixedly connected to the shell (1), an inner tube (4) fixedly connected to the four support blocks (3), and two mounting plates (2) respectively fixedly connected to sealing gaskets (7), characterized in that: A reaction component (5) and a heat conducting component (6) are provided in the housing (1). The reaction component (5) comprises a feed port (51), a filter screen (52), a silicon carbide ball (53), a stirring blade (54) and a discharge port (55). The feed port (51) is opened on the inner tube (4). Two of the filter screens (52) are fixedly connected to the inner tube (4). A plurality of the silicon carbide balls (53) are provided in the inner tube (4). The stirring blade (54) rotates The heat conducting assembly (6) comprises a liquid inlet (61), a liquid outlet (62), a liquid guide tube (63), a fixing sleeve (64), a fixing ring (65), a three-way pipe (66), a connecting sleeve (67), a connecting plate (68), a spring (69), a rubber stopper (610) and a groove (611). The liquid inlet (61) is provided on the outer shell (1). The liquid outlet (62) is provided on the housing (1), the two ends of the liquid guide tube (63) are respectively fixedly connected to the liquid inlet (61) and the liquid outlet (62), the two fixed sleeves (64) are respectively fixedly connected to the liquid inlet (61) and the liquid outlet (62), the two fixed rings (65) are respectively fixedly connected to the two fixed sleeves (64), the two three-way pipes (66) are respectively slidably connected in the two fixed rings (65), the two connecting sleeves (67) are respectively fixedly connected to the two three-way pipes (66), the two connecting plates (68) are respectively fixedly connected to the two three-way pipes (66), the two ends of the plurality of springs (69) are respectively fixedly connected to the two fixing rings (65) and the two connecting plates (68), the two rubber stoppers (610) are respectively fixedly connected to the two three-way pipes (66), and the four grooves (611) are respectively provided on the two fixing rings (65).

2. A static silicon carbide tubular reactor according to claim 1, characterized in that: The heat-conducting assembly (6) further comprises a rotating block (612) and a second spring (613). The four rotating blocks (612) are respectively rotatably connected to the two connecting sleeves (67). The two ends of the plurality of second springs (613) are respectively fixedly connected to the two three-way pipes (66) and the four rotating blocks (612).

3. The static silicon carbide tubular reactor according to claim 1, characterized in that: The heat-conducting component (6) further comprises a through hole (614), and the two through holes (614) are respectively located on the two fixing sleeves (64).

Citation Information

Patent Citations

  • High-thermal-conductivity silicon carbide tubular reactor

    CN217511859U