Low-temperature crushing device for extracting agar

Abstract

The utility model relates to the technical field of crushing devices, in particular to a low-temperature crushing device for extracting agar, which comprises a fixing frame, a blanking frame, a servo motor, a mounting frame, a gear set, a water tank, a crushing roller and the like, a mounting frame is connected to the fixing frame, a discharging frame is connected to the mounting frame, a servo motor is mounted on the fixing frame, a gear set and a water tank are connected to the outer wall of the mounting frame, and two smashing rollers are rotationally connected into the mounting frame. Under the matching action of the cooling pipe, the water tank, the water pumping assembly and the partition plate, when the temperature of the smashing roller rises, water in the cooling pipe can absorb heat of the smashing roller, the partition plate can divide the cooling pipe into a cold cavity and a hot cavity, cold water can be injected into the cold cavity through the water pumping assembly, and the heat of the smashing roller can be absorbed; hot water moves to the hot chamber through the water permeable holes in the partition plate, and cold water in the hot chamber is pumped into the water tank through the water pumping assembly, so that water circulation cooling is realized, and the crushing roller is kept at a proper temperature.

Description

Technical Field

[0001] The utility model relates to the technical field of pulverizing devices, in particular to a low-temperature pulverizing device for extracting agar. Background Art

[0002] Agar is a natural polysaccharide extracted from a specific type of seaweed. Due to its excellent gel-forming ability and stability, it is widely used in various industries, including food, medicine, and cosmetics. In the food industry, agar is used as a thickener, stabilizer, and coagulant in products such as jellies, puddings, and candies, providing a unique taste and texture. Agar is also used as a base material for microbial culture media, supporting the growth of various bacteria and fungi. Because it is non-toxic, odorless, and has good biocompatibility, agar is also used in the pharmaceutical field to prepare capsules and tablets. Agar extraction typically involves washing the algae, boiling, cooling, filtering, and drying.

[0003] Currently, the main method for preparing agar is the acid-base method. Although the acid-base method is effective for extracting agar, it has many problems: large amounts of acid and alkali are used, large amounts of water are consumed for cleaning, a heavy environmental burden is imposed, and the production cycle is long. More importantly, under high temperature conditions, acids and alkalis can easily destroy the molecular structure of agar, leading to the loss of colloid and reduced yield. These problems not only increase production costs but also place a heavy burden on the environment. Compared with the traditional acid-base method, the oxidation method for extracting agar greatly reduces production costs and environmental pollution, making the production of agar greener and more sustainable. In addition, agar extracted by the oxidation method shows excellent performance in the paraffin double embedding method, which broadens the application range of seaweed and agar, increases the utilization value of both, and thus promotes the development of the seaweed industry.

[0004] Currently, the low-temperature pulverization equipment available on the market is often only capable of a single pulverization process. This not only makes it difficult to ensure the fineness requirements of the final product after oxidation processing, but also as the pulverization time increases, the material temperature gradually rises, which may cause some agar to melt and stick to each other, seriously affecting the quality of the finished product after oxidation processing. For example, in the food industry, agar with uneven particle size may affect the taste and texture of the product; in the pharmaceutical field, uneven particle size may affect the release rate and stability of the drug. In addition, the increase in material temperature can also trigger a series of adverse reactions, such as the breakage or cross-linking of agar molecular chains, reducing its gel strength and solubility. High temperature may also promote oxidation reactions, resulting in darkening of color and the generation of off-flavors, further affecting the sensory quality of the product. Utility Model Content

[0005] In order to overcome the shortcomings of traditional crushing equipment that can only crush once and easily cause overheating of agar raw materials, the purpose of the utility model is to provide a low-temperature crushing device for extracting agar.

[0006] A low-temperature pulverizing device for extracting agar comprises a fixed frame, a feeding frame, a servo motor, a mounting frame, a grinding roller, a gear set, a cooling pipe, a water tank, a pumping assembly, a partition and a refrigerator. The fixed frame is connected to the mounting frame, the feeding frame is connected to the feeding frame, the servo motor is mounted on the fixed frame, the outer wall of the mounting frame is connected to the gear set and the water tank, two grinding rollers are rotatably connected in the mounting frame, the grinding rollers are connected through the gear set, the output shaft of the servo motor is fixedly connected to one of the grinding rollers, the two grinding rollers are rotatably connected to the cooling pipe inside, the cooling pipes are fixedly connected to the mounting frame, the cooling pipes pass through the mounting frame, the cooling pipes are connected to the partition, the partition has a water permeable hole on the side away from the water tank, the partition separates the cooling pipe into a cold chamber and a hot chamber, the water tank is connected to the pumping assembly and the refrigerator, and the pumping assembly is communicated with the cooling pipe.

[0007] Furthermore, the pumping assembly includes a first water pump, a water inlet pipe, a second water pump and a water outlet pipe. The first water pump and the second water pump are installed on the water tank. The first water pump is connected to the water inlet pipe, and the second water pump is connected to the water outlet pipe. The water inlet pipe is connected to the cold chamber of the cooling pipe, and the water outlet pipe is connected to the hot chamber of the cooling pipe.

[0008] Furthermore, a filter screen is included, and the bottom of the installation frame is connected to the filter screen.

[0009] Furthermore, it also includes a suction device, a suction pipe and a discharge pipe. The suction device is installed at the bottom of the installation frame, and the suction pipe and the discharge pipe are connected to the suction device. The suction pipe passes through the outer wall of the installation frame, and the discharge pipe is connected to the discharge rack.

[0010] Furthermore, a buffer frame is included. The discharge rack is connected to the buffer frame, and the portion of the discharge pipe passing through the installation frame is located in the buffer frame.

[0011] Furthermore, a temperature display is included, and the water tank is equipped with a temperature display.

[0012] The beneficial effect is as follows: with the cooperation of the cooling pipe, water tank, pumping assembly and partition, when the temperature of the crushing roller rises, the water in the cooling pipe can absorb the heat of the crushing roller, the partition can divide the cooling pipe into a cold chamber and a hot chamber, cold water can be injected into the cold chamber through the pumping assembly, hot water moves to the hot chamber through the water holes on the partition, and then the cold water in the hot chamber is pumped into the water tank through the pumping assembly, thereby realizing water circulation cooling and keeping the crushing roller at a suitable temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0014] Figure 2 This is a schematic structural diagram of the installation frame, crushing roller and water tank of the utility model.

[0015] Figure 3 This is a cross-sectional view of the crushing roller of the present utility model.

[0016] Figure 4 This is a schematic diagram of the cooling pipe, partition and water tank structure of the utility model.

[0017] Figure 5 This is a schematic structural diagram of the water tank, refrigerator and temperature display of the present utility model.

[0018] Figure 6 This is a cross-sectional view of the blanking rack of the present utility model.

[0019] The names and serial numbers of the parts in the figure are: 1-fixed frame, 2-unloading rack, 3-servo motor, 4-mounting frame, 5-crushing roller, 6-gear set, 7-cooling pipe, 8-partition, 9-water tank, 10-first water pump, 11-water inlet pipe, 12-second water pump, 13-water outlet pipe, 14-refrigerator, 15-temperature display, 16-filter, 17-suction device, 18-suction pipe, 19-discharge pipe, 20-buffer frame. DETAILED DESCRIPTION

[0020] The preferred technical solution of the present utility model is described in detail below with reference to the accompanying drawings.

[0021] Embodiment: A low temperature grinding device for extracting agar, such as Figures 1-6As shown, it includes a fixed frame 1, a feeding frame 2, a servo motor 3, a mounting frame 4, a crushing roller 5, a gear set 6, a cooling pipe 7, a water tank 9, a pumping assembly, a partition 8, a refrigerator 14, a temperature display 15, a filter 16, a suction device 17, a suction pipe 18 and a discharge pipe 19. The top of the fixed frame 1 is fixedly connected to the mounting frame 4, the top of the mounting frame 4 is fixedly connected to the feeding frame 2, the feeding frame 2 is communicated with the mounting frame 4, the servo motor 3 is installed on the right side of the top of the fixed frame 1, the outer wall of the mounting frame 4 is connected to the gear set 6 and the water tank 9, the inside of the mounting frame 4 is rotatably connected to two crushing rollers 5, the crushing rollers 5 are fixedly connected with crushing teeth, the crushing teeth on the two crushing rollers 5 are staggered, the crushing rollers 5 are connected through the gear set 6, the output shaft of the servo motor 3 is fixedly connected to one of the crushing rollers 5, and the two crushing rollers 5 are rotatably connected inside. It is connected to a cooling pipe 7, which is fixedly connected to the mounting frame 4. The cooling pipes 7 pass through the mounting frame 4. A partition 8 is fixedly connected to the cooling pipe 7. A water hole is opened on the side of the partition 8 away from the water tank 9. The partition 8 separates the cooling pipe 7 into a cold chamber and a hot chamber. The cold chamber and the hot chamber are connected through the water hole. A pumping assembly and a refrigerator 14 are connected to the water tank 9. The pumping assembly is connected to the cooling pipe 7. A temperature display 15 is installed on the side of the water tank 9 away from the mounting frame 4. The temperature display 15 can monitor and display the temperature in the water tank 9 in real time. A filter 16 is fixedly connected to the bottom of the mounting frame 4. A suction device 17 is installed at the bottom of the mounting frame 4. The bottom of the suction device 17 is fixedly connected to a suction pipe 18. The top of the suction device 17 is fixedly connected to a discharge pipe 19. The suction pipe 18 passes through the outer wall of the mounting frame 4, and the discharge pipe 19 is connected to the blanking rack 2.

[0022] like Figure 2-Figure 4 As shown, the pumping assembly includes a first water pump 10, a water inlet pipe 11, a second water pump 12 and a water outlet pipe 13. The first water pump 10 and the second water pump 12 are installed on the side of the water tank 9 close to the mounting frame 4. The water tank 9 is connected to the pumping end of the first water pump 10, and the water tank 9 is connected to the drainage end of the second water pump 12. The first water pump 10 is connected to the water inlet pipe 11, and the water inlet pipe 11 is connected to the drainage end of the first water pump 10. The second water pump 12 is connected to the water outlet pipe 13, and the water outlet pipe 13 is connected to the pumping end of the second water pump 12. The water inlet pipe 11 is connected to the cold chamber of the cooling pipe 7, and the water outlet pipe 13 is connected to the hot chamber of the cooling pipe 7.

[0023] When the agar raw material is crushed, the agar raw material is poured from the feed rack 2 into the mounting frame 4, and the two crushing rollers 5 are driven to rotate by the servo motor 3 and the gear set 6. The agar raw material is crushed by the crushing rollers 5, and the crushed agar raw material falls on the filter 16. Under the vibration generated when the crushing device is running, the crushed agar raw material can be filtered by the filter 16, and the agar raw material with qualified fineness falls from the filter 16. The agar raw material with unqualified fineness moves from the suction pipe 18 to the discharge pipe 19 under the action of the suction device 17, and then falls from the discharge pipe 19 into the feed rack 2 for re-crushing. Newly crushed, thereby ensuring that the crushing fineness of the agar raw material meets the crushing requirements, when the temperature of the crushing roller 5 rises, the water in the cooling pipe 7 can absorb the heat of the crushing roller 5, and the cold water in the water tank 9 is injected into the cold chamber of the cooling pipe 7 through the first water pump 10, and then the hot water in the hot chamber of the cooling pipe 7 is pumped into the water tank 9 through the outlet pipe 13 by the second water pump 12, and then the water in the water tank 9 is cooled by the refrigerator 14, thereby realizing water circulation cooling, so that the crushing roller 5 maintains a suitable temperature, prevents the agar raw materials from sticking to each other due to the high temperature of the crushing roller 5, and ensures the quality of the finished product after oxidation processing.

[0024] like Figure 6 As shown, a buffer frame 20 is also included. The buffer frame 20 is connected to the discharge rack 2. The bottom of the buffer frame 20 is open, and the portion of the discharge pipe 19 that passes through the mounting frame 4 is located within the buffer frame 20. The end of the buffer frame 20 that is closest to the discharge pipe 19 is curved. When the agar material is re-crushed and discharged into the discharge rack 2 through the discharge pipe 19, the buffer frame 20 can act as a buffer, preventing the agar material from moving too quickly within the discharge pipe 19 and splashing out of the discharge rack 2, causing the agar material to fall from the bottom of the buffer frame 20.

[0025] The above is a detailed introduction to the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method and core idea of ​​the present application. At the same time, for those skilled in the art, based on the idea of ​​the present application, there may be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A low-temperature pulverizing device for extracting agar, comprising a fixed frame (1), a feeding frame (2), a servo motor (3), a mounting frame (4), a pulverizing roller (5) and a gear set (6), wherein the fixed frame (1) is connected to the mounting frame (4), the feeding frame (2) is connected to the mounting frame (4), the servo motor (3) is mounted on the fixed frame (1), the outer wall of the mounting frame (4) is connected to the gear set (6), two pulverizing rollers (5) are rotatably connected in the mounting frame (4), the pulverizing rollers (5) are connected via the gear set (6), and the output shaft of the servo motor (3) is fixedly connected to one of the pulverizing rollers (5), characterized in that: The invention also includes a cooling pipe (7), a water tank (9), a water pumping assembly, a partition (8) and a refrigerator (14). The outer wall of the installation frame (4) is connected to the water tank (9). The two crushing rollers (5) are both rotatably connected to the cooling pipe (7). The cooling pipes (7) are fixedly connected to the installation frame (4). The cooling pipes (7) pass through the installation frame (4). The cooling pipes (7) are connected to the partition (8). The partition (8) has a water permeable hole on the side away from the water tank (9). The partition (8) separates the cooling pipe (7) into a cold chamber and a hot chamber. The water tank (9) is connected to the water pumping assembly and the refrigerator (14). The water pumping assembly is in communication with the cooling pipe (7).

2. A low-temperature pulverizing device for extracting agar according to claim 1, characterized in that, The pumping assembly comprises a first water pump (10), a water inlet pipe (11), a second water pump (12) and a water outlet pipe (13); the first water pump (10) and the second water pump (12) are installed on the water tank (9); the first water pump (10) is connected to the water inlet pipe (11); the second water pump (12) is connected to the water outlet pipe (13); the water inlet pipe (11) is communicated with the cold chamber of the cooling pipe (7); and the water outlet pipe (13) is communicated with the hot chamber of the cooling pipe (7).

3. A low-temperature pulverizing device for extracting agar according to claim 2, characterized in that, The utility model also comprises a filter screen (16), and the bottom of the installation frame (4) is connected with the filter screen (16).

4. A low-temperature pulverizing device for extracting agar according to claim 3, characterized in that, The utility model further comprises a material sucker (17), a material sucking pipe (18) and a material discharge pipe (19); the material sucker (17) is installed at the bottom of the installation frame (4); the material sucker (17) is connected to the material sucker (17); the material sucker (18) passes through the outer wall of the installation frame (4); and the material discharge pipe (19) is communicated with the unloading frame (2).

5. A low-temperature pulverizing device for extracting agar according to claim 4, characterized in that, The invention also comprises a buffer frame (20), the buffer frame (20) is connected to the unloading frame (2), and the portion of the discharge pipe (19) passing through the installation frame (4) is located in the buffer frame (20).

6. A low-temperature pulverizing device for extracting agar according to claim 5, characterized in that, The utility model also comprises a temperature display (15), and the temperature display (15) is installed on the water tank (9).

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