Waste collecting device for spraying machine

By designing the absorption component and filter component of the waste collection device for the sprayer, the problem of easy clogging of the filter element is solved, efficient waste collection and convenient filter element cleaning are achieved, and the utilization efficiency and filtering effect of the device are improved.

CN223324809UActive Publication Date: 2025-09-12SHIJIAZHUANG HUI GENGXIANG DECORATION ENGINEERING CO LTD
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Patent Information

Application Number
CN202422434029.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-12
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

In the waste collection device for sprayers, a large amount of waste particles are attached to the filter element after long-term use, which affects the efficiency of the device and is difficult to clean.

Method used

A waste collection device for a sprayer is designed, which includes an absorption component, a pretreatment part and a filter component. The absorption component generates suction through an impeller, the pretreatment part uses a large-particle filter to remove large-particle waste, and the filter component uses a high-performance filter element to remove tiny particles. The filter element can be disassembled and cleaned through a convenient snap-on structure.

Benefits of technology

It realizes convenient waste collection and filter element cleaning, improves the use efficiency and filtering effect of the device, and prevents large particles of waste from entering the system again.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of waste collection of coating machines, and discloses a waste collection device for a coating machine, which comprises a shell, and a mounting plate is fixedly mounted on the left side of the shell; the absorption assembly is arranged in the shell; wherein the absorption assembly comprises an absorption part and a pretreatment part, and the absorption part and the pretreatment part are both arranged in the shell; and the filtering assembly is arranged in the shell. According to the utility model, the mounting part is arranged, the filter element and the base are movably mounted in the shell through clamping, the base plate limits the base, the long rod is moved rightwards, the first spring shrinks, when the long rod is in contact with the clamping blocks, the connecting rod rotates by taking the bottom shaft as the circle center, the second spring shrinks, and when the long rod is completely located between the clamping blocks, clamping connection between the long rod and the clamping blocks is completed; and the base and the filter element fall out of the shell under the action of gravity, so that the effect of conveniently disassembling and cleaning the filter element is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste collection for spraying machines, in particular to a waste collection device for spraying machines. Background Art

[0002] A sprayer is a specialized coating device that utilizes spray technology, primarily used to disperse paint into a mist and apply it to surfaces. It primarily consists of a feeder, a spray gun, and an atomizer, and is suitable for applications in industries such as leather goods and handbags, gift packaging, furniture, footwear, and automotive manufacturing. The sprayer's operating principle is to control the airflow to momentarily reverse the direction of the air distribution reversing mechanism, causing the pneumatic motor's piston to perform a steady, continuous reciprocating motion. This pressurizes the incoming paint, which is then transported via a high-pressure hose to the spray gun, where it is instantly atomized and released onto the surface.

[0003] Sprayers can be categorized into various types, including electric airless sprayers, pneumatic airless sprayers, and internal combustion airless sprayers, depending on their power source and atomization method. Electric sprayers, however, have attracted widespread attention in the market for their high efficiency and environmental friendliness. These devices utilize an electric power source to disperse paint into a mist and apply it to the surface. They offer advantages such as high application efficiency, a smooth, even coating, strong adhesion, and a prolonged coating life.

[0004] At present, in the actual application of the waste collection device for sprayers, the collection device is fixedly installed at a designated position of the sprayer, and the collection mechanism is used to absorb and clean the waste air generated during the spraying process. However, the filter element of the collection mechanism is usually fixedly installed inside the collection device. When the collection device is used for a long time, a large amount of waste particles will adhere to the surface of the filter element. If it is not cleaned in time, the effectiveness of the collection device will be affected. Utility Model Content

[0005] The purpose of the utility model is to provide a waste collection device for a spraying machine, so as to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present utility model provides the following technical solution: a waste collection device for a spraying machine, comprising a housing, a mounting plate being fixedly mounted on the left side of the housing;

[0007] an absorption component disposed inside the shell;

[0008] The absorption component includes an absorption part and a pretreatment part, and the absorption part and the pretreatment part are both arranged inside the shell;

[0009] A filter assembly is disposed inside the housing;

[0010] The filter assembly includes a filter portion and an installation portion, and both the filter portion and the installation portion are arranged inside the shell.

[0011] Preferably, the absorption part includes a fixing frame, a motor is fixedly installed inside the fixing frame, an impeller is fixedly installed at the output end of the motor, a through hole is opened inside the outer shell, the fixing frame is fixedly installed with the outer shell, and the fixing frame, motor and impeller are all arranged inside the through hole.

[0012] Preferably, the pretreatment part includes a filter screen, a baffle is fixedly installed on the bottom of the filter screen, a feed port is opened inside the shell, a card frame is fixedly installed on the bottom of the shell, a collecting bucket is provided at the bottom of the shell, and a pull ring is fixedly installed on one side of the collecting bucket; the collecting bucket and the shell are movably installed by the card frame, so as to facilitate the cleaning of the inside of the collecting bucket.

[0013] Preferably, the filter is fixedly installed inside the shell, the filter is tilted on the left side of the through hole, the feed port is set directly above the collecting bucket, the card frame and the collecting bucket are installed through a snap connection, and the card frame is set on both sides of the collecting bucket.

[0014] Preferably, the filtering part includes a filter element, a base is fixedly installed at the bottom of the filter element, a bottom plate is provided at the bottom of the base, a long rod is fixedly installed on the right side of the bottom plate, a limit frame is fixedly installed on the top of the inner wall of the shell, and a spring is fixedly installed inside the shell.

[0015] Preferably, the filter element is linearly and equidistantly arranged inside the shell, the bottom plate is movably installed inside the shell, the right side of the long rod is fixedly connected to a spring, the top of the filter element and the limit frame are movably installed by snapping, the base, the filter element and the shell are movably installed, and one end of the long rod passes through the shell and extends to the outside of the shell; the base and the filter element are installed inside the shell by limiting the bottom plate, and the long rod is moved to the right to snap into engagement with the block, and then the base and the filter element can be taken out from the inside of the shell, thereby achieving the effect of convenient installation and disassembly of the filter element.

[0016] Preferably, the installation portion includes a clamping block, a bottom shaft is fixedly installed on the bottom of the shell, a second spring is provided on the bottom of the shell, and a connecting rod is fixedly installed on one side of the clamping block.

[0017] Preferably, the card block is arranged at the bottom of the shell, and the card block, bottom shaft and connecting rod are symmetrically arranged at the bottom of the shell. The bottom shaft and the connecting rod are movably installed, and both ends of the spring 2 are fixedly connected to the connecting rod, and the card block is adapted to the long rod.

[0018] The utility model provides a waste collection device for a spraying machine. It has the following beneficial effects:

[0019] (1) The utility model sets a pre-treatment part, and the filter is a large particle filter. When the air containing waste passes through the filter, the large particles of waste in the air flow are removed, and at the same time, they flow along the surface of the filter and enter the inside of the collection bucket through the feed port. The collection bucket and the outer shell are movably installed by a card frame, so as to achieve the effect of conveniently collecting the waste particles on the surface of the filter.

[0020] (2) The utility model sets an installation part, and the filter element and the base are installed inside the shell through a snap-fitting movement. The bottom plate limits the base. The long rod is moved to the right, and the spring is contracted. When the long rod contacts the block, the connecting rod rotates with the bottom axis as the center of the circle, and the spring is contracted. When the long rod is completely between the blocks, the long rod and the block are snap-fitted, and the base and the filter element fall out of the shell under the action of gravity, so that the filter element can be easily disassembled and cleaned. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is a view of the internal structure of the collection device of the utility model;

[0023] Figure 3 This is a bottom view of the collecting device of the utility model;

[0024] Figure 4 For this utility model Figure 3 A magnified partial view of center A.

[0025] In the figure: 1 shell, 2 mounting plate, 3 absorption assembly, 31 absorption part, 311 fixing frame, 312 motor, 313 impeller, 314 through hole, 32 pretreatment part, 321 filter screen, 322 baffle, 323 feed port, 324 card frame, 325 collection bucket, 326 pull ring, 4 filter assembly, 41 filtering part, 411 filter element, 412 base, 413 bottom plate, 414 long rod, 415 limit frame, 416 spring 1, 42 mounting part, 421 card block, 422 bottom shaft, 423 spring 2, 424 connecting rod. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0028] Example 1

[0029] The preferred embodiment of the waste collection device for a spraying machine provided by the utility model is as follows Figure 1-4 As shown: A waste collection device for a spraying machine includes a housing 1, and a mounting plate 2 is fixedly mounted on the left side of the housing 1;

[0030] The absorption component 3 is arranged inside the shell 1;

[0031] The absorption component 3 includes an absorption portion 31 and a pretreatment portion 32, and both the absorption portion 31 and the pretreatment portion 32 are arranged inside the housing 1;

[0032] The absorption portion 31 includes a fixing frame 311, a motor 312 is fixedly mounted inside the fixing frame 311, and an impeller 313 is fixedly mounted at the output end of the motor 312. A through hole 314 is formed inside the housing 1, and the fixing frame 311 is fixedly mounted to the housing 1. The fixing frame 311, the motor 312, and the impeller 313 are all disposed inside the through hole 314. The entire collection device is mounted in a designated area via the mounting plate 2, and the motor 312 is started. The impeller 313 rotates to generate suction, and during the spraying process, air containing waste material is sucked into the housing 1.

[0033] The pretreatment part 32 includes a filter screen 321, a baffle 322 is fixedly installed at the bottom of the filter screen 321, a feed port 323 is opened inside the shell 1, a card frame 324 is fixedly installed at the bottom of the shell 1, a collection bucket 325 is provided at the bottom of the shell 1, a pull ring 326 is fixedly installed on one side of the collection bucket 325, the filter screen 321 is fixedly installed inside the shell 1, the filter screen 321 is tilted and arranged on the left side of the through hole 314, the feed port 323 is arranged just above the collection bucket 325, and a card frame 324 and the collection bucket 325 are connected by a pull ring 326. The card frame 324 is movably installed by snapping, and is set on both sides of the collecting hopper 325; the filter screen 321 is a large particle filter screen. When the air containing waste passes through the filter screen 321, the large particles of waste in the air flow are removed, and at the same time, they follow the surface of the filter screen 321 and enter the inside of the collecting hopper 325 through the feed port 323. The collecting hopper 325 and the outer shell 1 are movably installed by snapping together with the card frame 324, and the baffle 322 is set on the right side of the top of the feed port 323, which can effectively prevent the large particles of waste inside the collecting hopper 325 from being sucked out of the collecting hopper 325 again.

[0034] Example 2

[0035] On the basis of Example 1, a preferred embodiment of a waste collection device for a spraying machine provided by the present invention is as follows: Figure 1-4 As shown: filter assembly 4, filter assembly 4 is arranged inside the housing 1;

[0036] The filter assembly 4 includes a filter portion 41 and a mounting portion 42, both of which are disposed inside the housing 1.

[0037] The filter portion 41 includes a filter element 411, a base 412 is fixedly installed at the bottom of the filter element 411, a bottom plate 413 is provided at the bottom of the base 412, a long rod 414 is fixedly installed on the right side of the bottom plate 413, a limit frame 415 is fixedly installed on the top of the inner wall of the shell 1, a spring 416 is fixedly installed inside the shell 1, the filter element 411 is linearly equidistantly arranged inside the shell 1, the bottom plate 413 is movably installed inside the shell 1, the right side of the long rod 414 is fixedly connected to the spring 416, and the top of the filter element 411 is fixedly connected to the limit frame 415. The frame 415 is movably mounted by snapping, and the base 412, the filter element 411 and the housing 1 are movably mounted. One end of the long rod 414 passes through the housing 1 and extends to the outside of the housing 1. The filter element 411 is usually made of high-performance filter materials such as polyester fiber, non-woven fabric, sintered metal powder, etc. These materials have good filtering effect and durability. The exhaust gas flow through the filter screen 321 continues to pass through the filter element 411, and the tiny particles in the air flow are adsorbed. The clean air flow is discharged from the interior of the housing 1 through the through hole 314.

[0038] The mounting portion 42 includes a clamping block 421, a bottom shaft 422 is fixedly mounted on the bottom of the housing 1, a spring 2 423 is provided at the bottom of the housing 1, a connecting rod 424 is fixedly mounted on one side of the clamping block 421, the clamping block 421 is provided at the bottom of the housing 1, the clamping block 421, the bottom shaft 422, and the connecting rod 424 are symmetrically provided at the bottom of the housing 1, the bottom shaft 422 and the connecting rod 424 are movably installed, both ends of the spring 2 423 are fixedly connected to the connecting rod 424, and the clamping block 421 is adapted to fit the long rod 414. The filter element 411 and the base 412 are installed inside the housing 1 through snap-fitting. The bottom plate 413 limits the base 412. The long rod 414 is moved to the right, and the spring 1 416 contracts. When the long rod 414 contacts the block 421, the connecting rod 424 rotates with the bottom shaft 422 as the center of the circle, and the spring 2 423 contracts. When the long rod 414 is completely between the blocks 421, the long rod 414 and the blocks 421 are snap-fitted, and the base 412 and the filter element 411 fall out of the housing 1 under the action of gravity.

[0039] When in use, the entire collection device is installed in the designated area through the mounting plate 2, the motor 312 is started, and the impeller 313 rotates to generate suction. During the spraying process, the air containing waste is sucked into the shell 1. The filter screen 321 is a large particle filter screen. When the air containing waste passes through the filter screen 321, the large particles of waste in the air flow are removed, and at the same time, it flows along the surface of the filter screen 321 and enters the collection hopper 325 through the feed port 323. The collection hopper 325 and the shell 1 are movably mounted by the card frame 324. The baffle 322 is set on the right side of the top of the feed port 323, which can effectively prevent the large particles of waste inside the collection hopper 325 from being sucked out of the collection hopper 325 again. The material of the filter element 411 is usually a high-performance filter material, such as polyester fiber, Non-woven fabric, sintered metal powder, etc. These materials have good filtering effect and durability. The exhaust gas flow passing through the filter mesh 321 continues to pass through the filter element 411, and the tiny particles in the air flow are adsorbed. The clean air flow is discharged from the inside of the shell 1 through the through hole 314. The filter element 411 and the base 412 are installed inside the shell 1 through snap-fitting. The bottom plate 413 limits the base 412 and moves the long rod 414 to the right. The spring 1 416 contracts. When the long rod 414 contacts the block 421, the connecting rod 424 rotates with the bottom shaft 422 as the center of the circle, and the spring 2 423 contracts. When the long rod 414 is completely between the blocks 421, the long rod 414 and the block 421 are snapped together, and the base 412 and the filter element 411 fall out of the inside of the shell 1 under the action of gravity.

[0040] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A waste collection device for a spraying machine, characterized in that: It comprises a housing (1), a mounting plate (2) being fixedly mounted on the left side of the housing (1); an absorption component (3), the absorption component (3) being arranged inside the shell (1); The absorption component (3) includes an absorption portion (31) and a pretreatment portion (32), and the absorption portion (31) and the pretreatment portion (32) are both arranged inside the shell (1); A filter assembly (4), the filter assembly (4) being arranged inside the housing (1); The filter assembly (4) comprises a filter portion (41) and a mounting portion (42), and the filter portion (41) and the mounting portion (42) are both arranged inside the housing (1).

2. A waste collection device for a spraying machine according to claim 1, characterized in that: The absorption part (31) includes a fixing frame (311), a motor (312) is fixedly installed inside the fixing frame (311), an impeller (313) is fixedly installed at the output end of the motor (312), a through hole (314) is opened inside the housing (1), the fixing frame (311) is fixedly installed with the housing (1), and the fixing frame (311), the motor (312), and the impeller (313) are all arranged inside the through hole (314).

3. A waste collection device for a spraying machine according to claim 1, characterized in that: The pretreatment part (32) includes a filter screen (321), a baffle (322) is fixedly installed at the bottom of the filter screen (321), a feed port (323) is opened inside the shell (1), a card frame (324) is fixedly installed at the bottom of the shell (1), and a collection bucket (325) is provided at the bottom of the shell (1), and a pull ring (326) is fixedly installed on one side of the collection bucket (325).

4. A waste collection device for a spraying machine according to claim 3, characterized in that: The filter screen (321) is fixedly installed inside the housing (1), the filter screen (321) is tiltedly arranged on the left side of the through hole (314), the feed port (323) is arranged directly above the collection hopper (325), the clamping frame (324) and the collection hopper (325) are movably mounted by clamping, and the clamping frame (324) is arranged on both sides of the collection hopper (325).

5. The waste collection device for a spraying machine according to claim 1, characterized in that: The filtering part (41) includes a filter element (411), a base (412) is fixedly installed at the bottom of the filter element (411), a bottom plate (413) is provided at the bottom of the base (412), a long rod (414) is fixedly installed on the right side of the bottom plate (413), a limit frame (415) is fixedly installed on the top of the inner wall of the shell (1), and a spring (416) is fixedly installed inside the shell (1).

6. A waste collection device for a spraying machine according to claim 5, characterized in that: The filter element (411) is linearly and equidistantly arranged inside the housing (1); the bottom plate (413) is movably mounted inside the housing (1); the right side of the long rod (414) is fixedly connected to a spring (416); the top of the filter element (411) and the limit frame (415) are movably mounted by snap connection; the base (412), the filter element (411) and the housing (1) are movably mounted; one end of the long rod (414) passes through the housing (1) and extends to the outside of the housing (1).

7. The waste collection device for a spraying machine according to claim 1, characterized in that: The mounting portion (42) includes a clamping block (421), a bottom shaft (422) is fixedly mounted on the bottom of the housing (1), a second spring (423) is provided on the bottom of the housing (1), and a connecting rod (424) is fixedly mounted on one side of the clamping block (421).

8. A waste collection device for a spraying machine according to claim 7, characterized in that: The clamping block (421) is arranged at the bottom of the housing (1); the clamping block (421), the bottom shaft (422), and the connecting rod (424) are all symmetrically arranged at the bottom of the housing (1); the bottom shaft (422) and the connecting rod (424) are movably installed; both ends of the second spring (423) are fixedly connected to the connecting rod (424); and the clamping block (421) and the long rod (414) are adapted to each other.