Anti-sputtering all-dimensional spraying device for aluminum veneer processing
By designing a splash-proof all-round spraying device for aluminum veneer processing, and utilizing a rotating motor and suspension assembly to realize automatic flipping and all-round spraying of aluminum veneer, the low efficiency problem of manual flipping required in the existing technology is solved, and the spraying efficiency is improved.
Patent Information
- Application Number
- CN202422697239.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-05
AI Technical Summary
When spraying aluminum veneers, existing spraying devices require workers to manually turn them over, resulting in low spraying efficiency.
A splash-proof all-round spraying device for aluminum veneer processing is designed. The rotating motor drives the rotating shaft and crawler to realize automatic turning over of the aluminum veneer. The suspension component and the movable spraying structure are combined to realize all-round spraying.
It realizes the automatic turning over and all-round spraying of aluminum veneer, improves the spraying efficiency, reduces the manual operation time and improves the work efficiency.
Smart Images

Figure CN223324832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of spraying devices, in particular to an anti-sputtering omnidirectional spraying device for aluminum single plate processing. Background Art
[0002] Aluminum veneer is a material whose structure consists of components such as panels, reinforcements and corners.
[0003] When the existing spraying device is performing spraying work, most of them are for single-side spraying work. After the single-side spraying is completed, the staff is required to turn the aluminum single plate over, fix it, and then spray the other side, resulting in a waste of time and thus low spraying efficiency.
[0004] Therefore, in view of the inconvenience of the above-mentioned existing aluminum veneer, the operator needs to turn it over and spray it again after spraying one side, so an anti-sputtering aluminum veneer processing omnidirectional spraying device can be designed to solve the above problem. Utility Model Content
[0005] In order to overcome the shortcomings of existing spraying devices, most of the time, when performing spraying work, the aluminum veneer is sprayed on one side, and after the spraying on one side is completed, the staff needs to turn the aluminum veneer over, fix it, and then spray the other side, resulting in a waste of time and thus reducing the spraying efficiency.
[0006] The technical solution of the utility model is: a sputter-proof all-round spraying device for processing aluminum veneer, comprising a connecting plate and a suspension assembly; the suspension assembly is a place for suspension. The lower end of the connecting plate is provided with a suspension assembly for suspension; the suspension assembly includes a rotating motor; the lower end of the rotating motor is rotatably connected to a rotating shaft via a coupling; rotating shafts are provided on both sides of the rotating shaft; the rotating shafts are each connected to a rotating shaft via a crawler; and a gear fan is provided on the rotating shaft.
[0007] Preferably, a main body support structure is provided to perform fixing and supporting work; a suspension assembly is provided to perform suspension work; a paint box structure is provided to store paint; and a movable spraying structure is provided to perform painting work.
[0008] Preferably, there are two rotating shafts, and arc plates are arranged on the outside of the two rotating shafts; the arc plates are arranged in an up-and-down staggered ring pattern, and connecting shafts are provided on the upper and lower arc plates; arc plates are also arranged in an up-and-down staggered ring pattern at the lower end of the connecting shaft.
[0009] Preferably, the gear sector is configured as a sector gear, and the sector gear is disposed between two adjacent connecting shafts.
[0010] Preferably, a rotating motor is provided at the lower end of the arc-shaped plate at the lower end; the lower end of the rotating motor is rotatably connected to a rotating ring through a coupling; a suspension bracket is provided at the lower end of the rotating ring; the rotating motor, the rotating ring and the suspension bracket are provided as a group, and a total of five groups are provided, which are distributed at intervals at the lower end of the arc-shaped plate.
[0011] Preferably, connecting frames are provided on both sides of the upper end of the connecting plate; and a frame is provided at the lower end of the connecting frame.
[0012] Preferably, switch plates are provided on both sides of the frame; a fan cover is provided at the rear end of the frame; an electric fan is provided inside the fan cover; and two electric fans are provided.
[0013] Preferably, a paint box is provided inside the frame; a filter plate is provided at the upper end of the paint box; two heating rods are provided inside the paint box; fixed slide rails are provided on both sides of the front end of the frame; a movable support frame is slidably connected to the fixed slide rails; a temporary storage box is provided on the movable support frame; a nozzle is provided at the rear end of the temporary storage box; a hose is provided at the front end of the temporary storage box; a pump is provided at the lower end of the hose; and a suction pipe is provided at the rear end of the pump.
[0014] Beneficial effects of the utility model:
[0015] 1. The main support structure is provided for fixing and supporting, and a paint box structure is provided inside the main support structure for storing the paint, which can also be recycled. A suspension assembly is provided at the upper end of the device for suspension, and the rotation of the crawler shaft drives the entire suspension assembly to revolve. Each suspension component can also rotate on its own, making it convenient to use. A movable spraying structure is provided for height-adjustable painting. This overcomes the disadvantages of existing spraying devices, which mostly spray on a single side of the aluminum veneer, and after spraying on one side, workers need to turn the aluminum veneer over, fix it, and then spray on the other side, resulting in wasted time and reduced spraying efficiency.
[0016] 2. The main support structure is installed. The frame secures the paint box. The filter plate filters and recycles dripping paint. The heating rod heats the paint to prevent it from drying out. The switch plate effectively prevents splashing. The fan cover protects the electric blower. The electric blower starts to blow air, drying the aluminum veneer. The connecting frame secures the connecting plate, which supports the suspension assembly. The mobile support frame slides on fixed rails for height adjustment. The pump is activated, pumping the paint from the paint box through the suction pipe to the hose, into the temporary storage tank, and then to the spray nozzle for painting. The suspension assembly is then installed for suspension. The motor is activated, driving the rotating shaft and tracks, thereby rotating the rotating shaft. The tracks rotate in conjunction with the shaft. The rotating shaft is equipped with a gear fan, which can be moved to rotate the connecting shaft. The curved plate and the connecting shaft are connected in a circular manner by interlacing and surrounding, facilitating the movement of the gear fan to achieve circular rotation. After one side is painted, the rotary motor starts, driving the rotating ring to rotate, thereby driving the aluminum single plate hanging on the hanging frame to rotate and turn over, and then paint the other side, completing the full range of spraying work on the anti-sputtering aluminum single plate; BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Shown is a schematic diagram of the three-dimensional structure of the anti-sputtering aluminum single plate processing all-round spraying device of the present invention;
[0018] Figure 2 Shown is a schematic diagram of the hose of the utility model's anti-splash aluminum veneer processing omnidirectional spraying device;
[0019] Figure 3 Shown is a schematic diagram of a fan cover of a omnidirectional spraying device for processing aluminum single panels with anti-sputtering properties according to the present invention;
[0020] Figure 4 Shown is a schematic diagram of a paint box for an all-around spraying device for processing aluminum veneer panels with anti-sputtering properties according to the present invention;
[0021] Explanation of the accompanying reference numerals: 1. Frame; 2. Paint box; 3. Filter plate; 4. Heating rod; 5. Switch plate; 6. Fan cover; 7. Electric fan; 8. Connecting frame; 9. Connecting plate; 10. Fixed slide rail; 11. Mobile support frame; 12. Suction tube; 13. Suction pump; 14. Hose; 15. Temporary storage box; 16. Nozzle; 1701. Rotating motor; 1702. Rotating shaft; 1703. Track; 1704. Rotating shaft; 1705. Gear fan; 1706. Arc plate; 1707. Connecting shaft; 1708. Rotating motor; 1709. Rotating ring; 1710. Suspension frame. DETAILED DESCRIPTION
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] See also Figures 1-4 The present invention provides an embodiment: a sputter-proof all-round spraying device for processing aluminum veneer, comprising a connecting plate 9 and a suspension assembly; connecting frames 8 are provided on both sides of the upper end of the connecting plate 9; a frame 1 is provided at the lower end of the connecting frame 8. Switch panels 5 are provided on both sides of the frame 1; a fan cover 6 is provided at the rear end of the frame 1; an electric blower 7 is provided inside the fan cover 6; two electric blowers 7 are provided. A paint box 2 is provided inside the frame 1; a filter plate 3 is provided at the upper end of the paint box 2; two heating rods 4 are provided inside the paint box 2; fixed rails 10 are provided on both sides of the front end of the frame 1; a movable support frame 11 is slidably connected to the fixed rail 10; a temporary storage box 15 is provided on the movable support frame 11; a nozzle 16 is provided at the rear end of the temporary storage box 15; a hose 14 is provided at the front end of the temporary storage box 15; a pump 13 is provided at the lower end of the hose 14; and a suction pipe 12 is provided at the rear end of the pump 13. Frame 1 secures paint box 2, filter plate 3 filters and recycles dripping paint, heater rod 4 heats the paint to prevent it from drying out, switch plate 5 effectively prevents splashing, and fan cover 6 protects fan 7. Fan 7 starts blowing air to dry the aluminum panels. Connecting frame 8 secures connecting plate 9, which supports the suspension assembly. Mobile support frame 11 slides on fixed rails 10 for height adjustment. Pump 13 starts, pumping the paint from paint box 2 through suction pipe 12 to hose 14, then into temporary storage box 15 and to spray head 16 for painting.
[0024] See also Figures 1-4The present invention provides an embodiment in which a suspension assembly for suspension is provided at the lower end of the connecting plate 9; the suspension assembly includes a rotating motor 1701; the lower end of the rotating motor 1701 is rotatably connected to a rotating shaft 1702 via a coupling; rotating shafts 1704 are provided on both sides of the rotating shaft 1702; each rotating shaft 1702 is connected to one rotating shaft 1704 via a track 1703; and a gear sector 1705 is provided on each rotating shaft 1704. Two rotating shafts 1704 are provided, and arc-shaped plates 1706 are provided on the exterior of each rotating shaft 1704; the arc-shaped plates 1706 are arranged in an annular pattern in an up-and-down staggered manner, and connecting shafts 1707 are provided on the upper and lower arc-shaped plates 1706; the arc-shaped plates 1706 are also arranged in an annular pattern in an up-and-down staggered manner at the lower end of the connecting shaft 1707. The gear sector 1705 is configured in the shape of a sector gear, and the sector gear is provided between two adjacent connecting shafts 1707. A rotating motor 1708 is provided at the lower end of the arc-shaped plate 1706. The lower end of the rotating motor 1708 is rotatably connected to a rotating ring 1709 via a coupling. A suspension bracket 1710 is provided at the lower end of the rotating ring 1709. The rotating motor 1708, rotating ring 1709, and suspension bracket 1710 form a set of five sets, spaced apart at the lower end of the arc-shaped plate 1706. When the rotating motor 1701 is activated, it drives the rotating shaft 1702 and the crawler track 1703 to rotate, thereby rotating the rotating shaft 1704. The crawler track 1703 rotates in conjunction with the rotating shaft. A gear fan 1705 is provided on the rotating shaft 1704, which can be turned to rotate the connecting shaft 1707. The arc-shaped plate 1706 and the connecting shaft 1707 are connected in an annular manner by interlacing and surrounding each other, facilitating the turning of the gear fan 1705 to achieve annular rotation. After one side is painted, the rotating motor 1708 is started, driving the rotating ring 1709 to rotate, thereby driving the aluminum single plate hanging on the hanging frame 1710 to rotate and turn over, and the other side is painted.
[0025] During operation, the frame 1 fixes the paint box 2, the filter plate 3 filters and recycles the dripping paint, the heating rod 4 heats to prevent the paint from drying out, the switch plate 5 effectively prevents splashing, the fan cover 6 protects the electric fan 7, and the electric fan 7 starts to blow air to dry the aluminum veneer. The connecting frame 8 fixes the connecting plate 9, and the connecting plate 9 supports the suspension assembly. The rotating motor 1701 starts, driving the rotating shaft 1702 and the crawler 1703 to rotate, thereby rotating the rotating shaft 1704. The crawler 1703 rotates in conjunction with the shaft. The rotating shaft 1704 is provided with a gear fan 1705, which can be used to turn the connecting shaft 1707 to achieve rotation. The arc plate 1706 and the connecting shaft 1707 are connected in a ring by staggering and surrounding each other, which makes it easy to turn the gear fan 1705 to achieve ring rotation. After painting one side, the rotating motor 1708 is activated, driving the rotating ring 1709 to rotate, thereby driving the aluminum single plate hanging on the hanging frame 1710 to rotate and turn over, and then paint the other side. The mobile support frame 11 slides on the fixed slide rail 10 to adjust the height. The pump 13 is activated and the paint in the paint box 2 is pumped through the suction pipe 12 to the hose 14, into the temporary storage box 15 and to the spray head 16 for painting, completing the entire process.
[0026] Through the above steps, the main support structure is set up to fix and support the paint. Then, a paint storage structure is set up inside it to store the paint and recycle it. The frame 1 fixes the paint box 2, the filter plate 3 filters and recycles the dripping paint, the heating rod 4 heats the paint to prevent it from drying out, the switch plate 5 effectively prevents splashing, the fan cover 6 protects the electric fan 7, and the electric fan 7 starts to blow air to dry the aluminum veneer. The connecting frame 8 fixes the connecting plate 9, and the connecting plate 9 supports the suspension assembly. A suspension assembly is provided at the upper end of the device for suspension work. At the same time, the crawler 1703 is rotated by the shaft, driving the entire suspension assembly to perform revolution work. At the same time, each suspension component can rotate on its own, making it convenient to use. The rotating motor 1701 is started to drive the rotating shaft 1702 and the crawler 1703 to rotate, thereby causing the rotating shaft 1704 to rotate. The crawler 1703 performs the shaft rotation work. The rotating shaft 1704 is provided with a gear fan 1705, which can be used to turn the connecting shaft 1707 to achieve rotation work. The arc plate 1706 and the connecting shaft 1707 are connected in an annular manner by interlacing and surrounding each other, making it easy to turn the gear fan 1705 to achieve annular rotation work. After one side is painted, the rotating motor 1708 is started to drive the rotating ring 1709 to rotate, thereby driving the aluminum single plate suspended on the suspension frame 1710 to rotate and turn over, and the other side is painted. A movable spraying structure is provided to perform height-adjustable painting work. The movable support frame 11 slides on the fixed slide rail 10 to adjust the height. The pump 13 is started to pump the paint in the paint box 2 through the suction pipe 12 to the hose 14, enters the temporary storage box 15 and reaches the spray head 16 for painting. This overcomes the disadvantages of existing spraying devices that most of the time, when performing spraying work, spray only one side of the aluminum veneer. After spraying one side, the worker needs to turn the aluminum veneer over and fix it before spraying the other side, resulting in wasted time and reduced spraying efficiency.
[0027] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.
Claims
1. A sputter-proof aluminum single plate processing omnidirectional spraying device, comprising a connecting plate (9); characterized in that: The invention also includes a suspension assembly; the lower end of the connecting plate (9) is provided with a suspension assembly for suspension; the suspension assembly includes a rotating motor (1701); the lower end of the rotating motor (1701) is rotatably connected to a rotating shaft (1702) via a coupling; rotating shafts (1704) are provided on both sides of the rotating shaft (1702); the rotating shaft (1702) is respectively connected to a rotating shaft (1704) via a crawler (1703); and a gear fan (1705) is provided on the rotating shaft (1704).
2. The anti-sputtering omnidirectional spraying device for aluminum veneer processing according to claim 1, characterized in that: Two rotating shafts (1704) are provided, and arc-shaped plates (1706) are provided on the outside of the two rotating shafts (1704); the arc-shaped plates (1706) are arranged in an annular manner in an up-and-down staggered manner, and connecting shafts (1707) are provided on the upper and lower arc-shaped plates (1706); arc-shaped plates (1706) are also arranged in an annular manner in an up-and-down staggered manner at the lower end of the connecting shaft (1707).
3. The anti-sputtering aluminum veneer processing omnidirectional spraying device according to claim 1, characterized in that: The gear fan (1705) is configured as a fan-shaped gear, and the fan-shaped gear is disposed between two adjacent connecting shafts (1707).
4. The anti-sputtering aluminum veneer processing omnidirectional spraying device according to claim 2, characterized in that: The lower end of the arc-shaped plate (1706) at the lower end is provided with a rotating motor (1708); the lower end of the rotating motor (1708) is rotatably connected to a rotating ring (1709) via a coupling; the lower end of the rotating ring (1709) is provided with a suspension bracket (1710); the rotating motor (1708), the rotating ring (1709) and the suspension bracket (1710) are provided as a group, and a total of five groups are provided, which are distributed at intervals at the lower end of the arc-shaped plate (1706).
5. The anti-sputtering aluminum veneer processing omnidirectional spraying device according to claim 1, characterized in that: Connecting frames (8) are provided on both sides of the upper end of the connecting plate (9); and a frame (1) is provided at the lower end of the connecting frame (8).
6. The anti-sputtering aluminum veneer processing omnidirectional spraying device according to claim 5, characterized in that: Switch plates (5) are provided on both sides of the frame (1); a fan cover (6) is provided at the rear end of the frame (1); an electric fan (7) is provided inside the fan cover (6); and two electric fans (7) are provided.
7. The anti-sputtering omnidirectional spraying device for aluminum veneer processing according to claim 5, characterized in that: A paint box (2) is provided inside the frame (1); a filter plate (3) is provided at the upper end of the paint box (2); two heating rods (4) are provided inside the paint box (2); fixed slide rails (10) are provided on both sides of the front end of the frame (1); a movable support frame (11) is slidably connected to the fixed slide rail (10); a temporary storage box (15) is provided on the movable support frame (11); a nozzle (16) is provided at the rear end of the temporary storage box (15); a hose (14) is provided at the front end of the temporary storage box (15); a pump (13) is provided at the lower end of the hose (14); and a pumping pipe (12) is provided at the rear end of the pump (13).