Surface treatment device for hardware product manufacturing

By designing the surface treatment device of the coating component and the flip component, the problem of uneven coating of hardware products is solved, and the uniformity of the coating and the coating efficiency are improved.

CN223324909UActive Publication Date: 2025-09-12YANGZHOU JIERTAI MACHINERY CO LTD
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Patent Information

Application Number
CN202421945939.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-09-12
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

In the batch coating production process of hardware products, it is difficult to ensure the consistency and uniformity of the coating by manual coating, and it is easy to have uneven coating thickness or local omissions.

Method used

A surface treatment device including a coating component and a flip component is designed. The coating component realizes uniform coating of the paint through an electric slide rail and a coating body, and the flip component drives the workpiece to rotate through a motor to ensure full coating.

Benefits of technology

The uniformity of the workpiece coating and the coating efficiency are improved, the coating waste is reduced, and the coating quality is ensured to meet the requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hardware product manufacturing, and provides a surface treatment device for hardware product manufacturing, which comprises a bottom plate, two sides of the bottom plate are symmetrically and fixedly connected with two vertical plates, the top ends of the two vertical plates are fixedly connected with a top plate, and the front side of the bottom plate is provided with a workpiece fixing assembly for fixing a workpiece. And the top of the top plate is fixedly connected with a coating box. According to the utility model, the film coating assembly is matched with the overturning assembly, so that the comprehensive coating of a workpiece can be realized, the workpiece coating efficiency is improved, the coating uniformity of the workpiece is ensured, and the coating waste is reduced, thereby improving the effect and efficiency of a coating process; according to the utility model, the fixed part assembly is designed, so that the position and the direction of the workpiece can be effectively kept unchanged, the coating can be accurately coated on the surface of the workpiece, the situation that the coating overflows or is not uniformly coated is avoided, the coating quality is improved, the error in the coating process is reduced, and the quality of a final product is ensured to meet the requirement.
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Description

Technical Field

[0001] The utility model relates to the technical field of hardware product manufacturing, and specifically to a surface treatment device for hardware product manufacturing. Background Art

[0002] Hardware refers to five categories of products made from processed metals: gold, silver, copper, iron, and tin. In modern society, the scope of hardware has expanded to include hardware tools, hardware components, household hardware, construction hardware, and security products. Hardware products play a vital role in production and daily life across a wide range of industries, including home furnishings, machinery manufacturing, construction installation, and auto repair. Hardware products are characterized by corrosion resistance, high strength, and a pleasant feel. They are typically made from metals such as steel, aluminum, copper, iron, and zinc, through cold and hot working and surface treatment.

[0003] In the hardware production process, pipes are a key product, and surface coating is a crucial process. Surface coating is typically used to coat the surface of pipes to provide protection, beautify, or improve their performance. However, in batch coating production, manual coating is subject to operator skill and experience, making it difficult to ensure consistent and uniform coating. This can easily lead to uneven coating thickness or partial omissions.

[0004] Therefore need a kind of surface treatment device for hardware product manufacturing. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a surface treatment device for manufacturing hardware products.

[0006] The technical solution of the utility model is as follows: A surface treatment device for manufacturing hardware products includes a base plate, two vertical plates are symmetrically fixedly connected on both sides of the base plate, the top ends of the two vertical plates are fixedly connected to a top plate, the front side of the base plate is provided with a fixed component for fixing the workpiece, the top of the top plate is fixedly connected to a paint box, and a flipping component for driving the workpiece to rotate and coat the film and a coating component for batch coating the workpiece surface are respectively provided between the two vertical plates.

[0007] Preferably, the coating assembly includes an electric slide rail, the outer wall of the electric slide rail is slidably connected to a long plate, the interior of the middle end of the long plate is fixedly connected to a hose, the top end of the hose is fixedly connected to a discharge pipe, the outer wall of the discharge pipe is fixedly installed with an electric valve, and the top end of the discharge pipe is fixedly connected to the interior of the paint box.

[0008] Preferably, the bottom of the long plate is fixedly connected to a diversion pipe fixedly connected to the bottom end of the hose, the bottom end of the diversion pipe is fixedly connected to a cross-flow pipe, and the bottom of the cross-flow pipe is fixedly connected to a coating body.

[0009] Preferably, the flip assembly includes a motor, the output end of the motor is fixedly connected to a rotating shaft, the end of the rotating shaft away from the motor is provided with a connecting plate, the circumferential surface of the connecting plate is rotatably connected to a ring, the side of the connecting plate away from the rotating shaft is fixedly connected to a kit rod, the outer wall of the rotating shaft is fixedly connected to gear 1, and gear 1 is meshed with gear 2.

[0010] Preferably, the fixed piece assembly includes a hand-driven ring, the inner wall of the hand-driven ring is fixedly connected to a driving rod, the outer wall of the driving rod is threadedly connected to a power piece, the interior of the power piece is movably connected to a tension rod, and the end face of the tension rod is movably connected to the moved block.

[0011] Preferably, a sliding groove for the displaced block to slide is provided on the top of the bottom plate, a support rod is fixedly connected to the top of the support rod, and a ring is fixed on the top of the support rod.

[0012] Preferably, a through hole is provided on the side of the connecting rotating plate close to the rotating shaft, a telescopic rod is sleeved inside the through hole, the outer wall of the telescopic rod close to one end of the connecting rotating plate is fixedly connected to a limiting slide plate which is slidably connected to the inner cavity of the through hole, the telescopic rod is fixedly connected to the rotating shaft, and a spring is sleeved on the outer wall of the telescopic rod, and the two ends of the spring are respectively fixedly connected to the side of the limiting slide plate and the inner wall of the through hole.

[0013] The working principle and beneficial effects of the utility model are as follows:

[0014] 1. The coating component of the utility model is designed to cooperate with the flip component, which can achieve comprehensive coating of the workpiece, improve the coating efficiency of the workpiece, ensure the uniformity of the workpiece coating, and reduce paint waste, thereby improving the effect and efficiency of the coating process.

[0015] 2. The fixed component designed in this utility model can effectively keep the position and direction of the workpiece unchanged, so that the paint can be accurately applied to the surface of the workpiece, avoiding paint overflow or uneven coating, improving the coating quality and reducing errors in the coating process, ensuring that the quality of the final product meets the requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure proposed by the utility model;

[0018] Figure 2 This is a side view schematic diagram of the structure proposed by the utility model;

[0019] Figure 3 The utility model proposed Figure 2 Schematic diagram of the enlarged structure of A;

[0020] Figure 4 This is a schematic diagram of the partial structure decomposition proposed by the utility model.

[0021] In the figure: 1. bottom plate; 11. vertical plate; 12. top plate; 2. paint box; 3. coating assembly; 31. electric slide rail; 32. long plate; 33. discharge pipe; 34. electric valve; 35. hose; 36. diverter pipe; 37. cross flow pipe; 38. coating body; 4. flip assembly; 41. motor; 42. rotating shaft; 43. connecting rotating plate; 44. ring; 45. kit rod; 46. gear 1; 47. gear 2; 5. fixed assembly; 51. hand drive ring; 52. drive rod; 53. power part; 54. tension rod; 55. support rod; 56. telescopic rod; 57. spring; 58. moved block. DETAILED DESCRIPTION

[0022] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figures 1 to 4 The present invention provides a technical solution for a surface treatment device for manufacturing hardware products: a surface treatment device for manufacturing hardware products, comprising a bottom plate 1, two vertical plates 11 symmetrically fixedly connected to both sides of the bottom plate 1, and a top plate 12 fixedly connected to the top ends of the two vertical plates 11;

[0024] Furthermore, a fixed component 5 for fixing the workpiece is provided on the front side of the base plate 1, and the fixed component 5 includes a hand-driven ring 51, the inner wall of the hand-driven ring 51 is fixedly connected to a driving rod 52, the outer wall of the driving rod 52 is threadedly connected to a power member 53, the inner part of the power member 53 is movably connected to a tension rod 54, and the end face of the tension rod 54 is movably connected to a displaced block 58, a slide groove for sliding the displaced block 58 is provided on the top of the base plate 1, a support rod 55 is fixedly connected to the top of the displaced block 58, a circular ring 44 is fixed to the top of the support rod 55, a through hole is provided on the side of the connecting plate 43 close to the rotating shaft 42, a telescopic rod 56 is sleeved inside the through hole, and the telescopic rod 56 is close to the outer wall of one end of the connecting plate 43 The limit slide is fixedly connected with the inner cavity of the through hole, the telescopic rod 56 is fixedly connected to the rotating shaft 42, and the outer wall of the telescopic rod 56 is sleeved with a spring 57. The two ends of the spring 57 are respectively fixedly connected to the side of the limit slide and the inner wall of the through hole. One end of the workpiece is sleeved on the outer wall of the kit rod 45, and the hand-driven ring 51 is rotated to cause the driving rod 52 to rotate the actuating member 53 to move, thereby causing the tension rod 54 to move and cause the moved block 58 to move relative to each other. In this process, the telescopic rod 56 is affected by the displacement of the connecting rotating plate 43 and gradually protrudes out of the through hole and squeezes the spring 57. The connecting rotating plates 43 approach each other until the other end of the workpiece is sleeved on the outer wall of the right end kit rod 45 and the two ends of the workpiece are clamped between the connecting rotating plates 43.

[0025] The top of the top plate 12 is fixedly connected to the paint box 2, and between the two vertical plates 11 are respectively provided with a turning component 4 for driving the workpiece to rotate and coat the film, and a coating component 3 for coating the workpiece surface in batches;

[0026] The top of the hose 35 is fixedly connected to the material discharging pipe 33, and the outer wall of the hose 35 is fixedly installed with an electric valve 34. The top of the discharge pipe 33 is fixedly connected to the interior of the coating box 2. The bottom of the long plate 32 is fixedly connected to a shunt pipe 36 fixedly connected to the bottom end of the hose 35. The bottom end of the shunt pipe 36 is fixedly connected to a cross flow pipe 37. The bottom of the cross flow pipe 37 is fixedly connected to a coating body 38. When the switch of the electric valve 34 is turned on, the film material in the coating box 2 is transferred from the discharge pipe 33 to the hose 35, and then from the hose 35 to the shunt pipe 36. Finally, the film material flows into the cross flow pipe 37, and the coating body 38 absorbs the film material. The electric slide 31 is started to make the long plate 32 drive the coating body 38 to move downward to contact the top of the workpiece to perform the coating work.

[0027] Furthermore, the flipping assembly 4 includes a motor 41, the output end of the motor 41 is fixedly connected to the rotating shaft 42, the end of the rotating shaft 42 away from the motor 41 is provided with a connecting plate 43, the circumferential surface of the connecting plate 43 is rotatably connected to a ring 44, the side of the connecting plate 43 away from the rotating shaft 42 is fixedly connected to a kit rod 45, the outer wall of the rotating shaft 42 is fixedly connected to a gear 1 46, and the gear 1 46 is engaged with a gear 2 47. After the coating body 38 moves down and contacts the top of the workpiece, the motor 41 is started to rotate multiple workpieces at the same time, thereby realizing batch coating of the workpieces.

[0028] The working principle and usage process of the present invention are as follows: one end of the workpiece is sleeved on the outer wall of the kit rod 45, and the hand-driven ring 51 is rotated to make the connecting plates 43 approach each other until the other end of the workpiece is sleeved on the outer wall of the right-end kit rod 45 and the two ends of the workpiece are clamped between the connecting plates 43, and the switch of the electric valve 34 is turned on to allow the film material in the paint box 2 to flow into the cross-flow pipe 37 and be absorbed by the coating body 38, and the electric slide rail 31 is started to move the coating body 38 downward to contact the top of the workpiece, and then the motor 41 is started to rotate multiple workpieces at the same time to achieve comprehensive coating of the workpiece, and the coating of the workpiece can be completed in a short time, saving time and improving production efficiency, and ensuring that the paint is evenly coated on the surface of the workpiece, thereby eliminating the unevenness that may occur during the paint coating process and ensuring the coating quality.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A surface treatment device for manufacturing hardware products, comprising a bottom plate (1), two vertical plates (11) symmetrically fixedly connected to both sides of the bottom plate (1), and a top plate (12) fixedly connected to the top ends of the two vertical plates (11), characterized in that: A fixed component (5) for fixing a workpiece is provided on the front side of the bottom plate (1), a coating box (2) is fixedly connected to the top of the top plate (12), and a turning component (4) for driving the workpiece to rotate and apply a coating and a coating component (3) for applying a batch coating to the surface of the workpiece are respectively provided between the two vertical plates (11).

2. A surface treatment device for hardware product manufacturing according to claim 1, characterized in that: The coating assembly (3) includes an electric slide rail (31), the outer wall of the electric slide rail (31) is slidably connected to a long plate (32), the middle end of the long plate (32) is fixedly connected to the inside of a hose (35), the top end of the hose (35) is fixedly connected to a discharge pipe (33), the outer wall of the discharge pipe (33) is fixedly installed with an electric valve (34), and the top end of the discharge pipe (33) is fixedly connected to the inside of the paint box (2).

3. A surface treatment device for hardware product manufacturing according to claim 2, characterized in that: The bottom of the long plate (32) is fixedly connected to a diversion pipe (36) fixedly connected to the bottom end of the hose (35), the bottom end of the diversion pipe (36) is fixedly connected to a cross-flow pipe (37), and the bottom of the cross-flow pipe (37) is fixedly connected to a coating body (38).

4. A surface treatment device for hardware product manufacturing according to claim 1, characterized in that: The flip assembly (4) comprises a motor (41), the output end of the motor (41) is fixedly connected to a rotating shaft (42), the end of the rotating shaft (42) away from the motor (41) is provided with a connecting plate (43), the circumferential surface of the connecting plate (43) is rotatably connected to a ring (44), the side of the connecting plate (43) away from the rotating shaft (42) is fixedly connected to a kit rod (45), the outer wall of the rotating shaft (42) is fixedly connected to a gear 1 (46), and the gear 1 (46) is meshed with a gear 2 (47).

5. The surface treatment device for hardware product manufacturing according to claim 1, characterized in that: The fixed component assembly (5) includes a hand-driven ring (51), the inner wall of the hand-driven ring (51) is fixedly connected to a driving rod (52), the outer wall of the driving rod (52) is threadedly connected to a power member (53), the interior of the power member (53) is movably connected to a tension rod (54), and the end face of the tension rod (54) is movably connected to a displaced block (58).

6. A surface treatment device for hardware product manufacturing according to claim 1, characterized in that: The top of the bottom plate (1) is provided with a sliding groove for the displaced block (58) to slide. The top of the displaced block (58) is fixedly connected to a support rod (55), and the ring (44) is fixed to the top of the support rod (55).

7. A surface treatment device for hardware product manufacturing according to claim 4, characterized in that: A through hole is provided on one side of the rotating plate (43) close to the rotating shaft (42), and a telescopic rod (56) is sleeved inside the through hole. The outer wall of the telescopic rod (56) close to one end of the rotating plate (43) is fixedly connected to a limiting slide plate that is slidably connected to the inner cavity of the through hole. The telescopic rod (56) is fixedly connected to the rotating shaft (42), and a spring (57) is sleeved on the outer wall of the telescopic rod (56). The two ends of the spring (57) are respectively fixedly connected to the side of the limiting slide plate and the inner wall of the through hole.