Clamping device for coating PVD (physical vapor deposition) coating of plunger shaft of fuel system

By designing a clamping device for the fuel system plunger shaft, the cylinder is used to drive the lifting rod and the movable rod to achieve stable fixation of the fuel system plunger shaft, solving the problem of uneven coating and improving the coating effect and performance.

CN223324914UActive Publication Date: 2025-09-12TECH SURFACES (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202422422533.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-09-12
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

When applying PVD coating to the plunger shaft of existing fuel systems, the fixture has weak fixation, resulting in uneven coating and affecting performance.

Method used

A clamping device is designed, which includes a base, a support rod, a top plate, a clamping mechanism and an adjustment mechanism. The lifting rod and the movable rod are driven by a cylinder to achieve stable fixation of the plunger shaft of the fuel system, and the coating effect is improved through the clamping mechanism.

Benefits of technology

Improves the stability and coating effect of the fuel system plunger shaft, ensures coating uniformity, and improves the performance of the fuel system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clamping device for coating a PVD (Physical Vapor Deposition) coating of a plunger shaft of a fuel oil system. The supporting rod is arranged on the base; the top plate is arranged on the supporting rod opposite to the other side of the base; the adjusting mechanism is connected with the top plate; a clamping mechanism is arranged on the base; the adjusting mechanism is connected with the clamping mechanism; according to the clamping device for coating the PVD coating of the plunger shaft of the fuel system, the stability of the plunger shaft of the fuel system is improved, and the coating effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of PVD coating of a plunger shaft of a fuel system, in particular to a clamping device for PVD coating of a plunger shaft of a fuel system. Background Art

[0002] PVD technology involves using physical methods under vacuum conditions to vaporize the surface of a material source (solid or liquid) into gaseous atoms or molecules, or partially ionize it into ions. Through a low-pressure gas (or plasma) process, a thin film with specialized properties is deposited on the substrate surface. PVD is a major surface treatment technique. PVD coating technologies are primarily categorized into three types: vacuum evaporation, vacuum sputtering, and vacuum ion plating. The main methods of physical vapor deposition include vacuum evaporation, sputtering, arc plasma, ion plating, and molecular beam epitaxy. Corresponding vacuum coating equipment includes vacuum evaporation, sputtering, and vacuum ion plating machines. With advancements in deposition methods and technologies, physical vapor deposition can deposit not only metal and alloy films, but also compounds, ceramics, semiconductors, and polymer films.

[0003] At present, when the PVD coating of the fuel system plunger shaft on the market is used for partial structural coating, the fixture used is not very fixed. When it is subjected to vibration or collision, the fuel system plunger shaft will move, resulting in uneven coating of the fuel system plunger shaft, poor coating effect, and affecting the performance of the fuel system plunger shaft. Utility Model Content

[0004] The utility model aims to overcome the deficiencies in the prior art and provides a clamping device for PVD coating of a fuel system plunger shaft, thereby improving the stability of the fuel system plunger shaft and enhancing the coating effect.

[0005] The purpose of the utility model is achieved in the following manner: a clamping device for PVD coating of a plunger shaft in a fuel system, comprising:

[0006] base;

[0007] A support rod is provided on the base;

[0008] a top plate, disposed on the support rod on the other side of the base;

[0009] an adjusting mechanism connected to the top plate;

[0010] The base is provided with a clamping mechanism;

[0011] The adjusting mechanism is connected to the clamping mechanism;

[0012] The clamping mechanism includes: a connecting block is provided on the base; the adjusting mechanism is connected to the connecting block; a first plate body is connected to the connecting block; a first cylinder is connected to the first plate body; a connecting rod is connected to the first plate body on the other side of the first cylinder; a second plate is connected to the connecting rod on the other side of the first plate body; a fixing rod is connected to the second plate on the other side of the connecting rod; a movable rod, one end of which is connected to the first cylinder, and the other end is provided in the fixing rod and is slidably connected to the fixing rod; a hole is provided on the fixing rod; a rotating block passes through the hole and is hinged to the movable rod; and a mounting block is hinged to the rotating block on the other side of the movable rod.

[0013] As an optional solution of the technical solution of the utility model, the adjustment mechanism includes:

[0014] a second cylinder, disposed on the top plate;

[0015] a lifting rod, passing through the top plate and connected to the second cylinder, and slidably connected to the interior of the support rod;

[0016] The support rod is provided with an adjustment hole;

[0017] A cross bar passing through the adjustment hole and connected to the lifting rod;

[0018] The cross bar is connected to the connecting block.

[0019] As an optional solution of the technical solution of the present utility model, the fixing rod has magnetic force for conveniently fixing the stainless steel control ring.

[0020] The beneficial effects of the utility model are:

[0021] The utility model discloses a clamping device for PVD coating of a fuel system plunger shaft, wherein a lifting rod is driven by a second cylinder to slide in a support rod, the sliding inside of the support rod drives a cross rod to move in an adjustment hole, the cross rod drives a clamping mechanism to move, and the clamping mechanism on the cross rod can place the fuel system plunger shaft when it moves upward, and can fix the fuel system plunger shaft when it moves downward; a movable rod is driven by a first cylinder to slide in a fixed rod, the movable rod drives a rotating block to rotate, and the rotating block lifts or pulls down the mounting block, thereby achieving the effect of fixing the fuel system plunger shaft, improving the stability of the fuel system plunger shaft, and improving the coating effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0023] Figure 1 This is a schematic diagram of a clamping device for PVD coating of a plunger shaft in a fuel system according to Example 1 of the utility model;

[0024] Figure 2 This is a schematic diagram of a clamping mechanism of a clamping device for PVD coating of a plunger shaft in a fuel system according to Example 1 of the present utility model;

[0025] Figure 3 This is a schematic diagram of an adjustment mechanism of a clamping device for PVD coating of a plunger shaft in a fuel system according to Example 1 of the present invention.

[0026] Reference numerals:

[0027] 1. Base; 2. Support rod; 3. Top plate; 4. Clamping mechanism; 40. Connecting block; 41. First plate; 42. First cylinder; 43. Movable rod; 44. Fixed rod; 45. Rotating block; 46. Mounting block; 47. Connecting rod; 48. Second plate; 49. Hole; 5. Adjusting mechanism; 51. Second cylinder; 52. Lifting rod; 53. Crossbar; 54. Adjusting hole. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0029] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0030] In the description of the embodiments, unless otherwise specified or limited, the terms "disposed" and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections, direct connections, connections through an intermediary medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on their specific circumstances.

[0031] Example 1

[0032] like Figure 1 -3, a clamping device for PVD coating of the plunger shaft of the fuel system, comprising: a base 1, a support rod 2, a top plate 3, a clamping mechanism 4, and an adjustment mechanism 5, wherein: the support rod 2 is arranged on the base 1; the top plate 3 is arranged on the support rod 2 on the other side relative to the base 1; the adjustment mechanism 5 is connected to the top plate 3; the base 1 is provided with the clamping mechanism 4; the adjustment mechanism 5 is connected to the clamping mechanism 4,

[0033] Specifically, the clamping mechanism 4 includes: a connecting block 40, a first plate body 41, a connecting rod 47, a second plate 48, a fixed rod 44, a movable rod 43, a hole 49, a rotating block 45, and a mounting block 46, wherein: a connecting block 40 is provided on the base 1; the adjustment mechanism 5 is connected to the connecting block 40; the first plate body 41 is connected to the connecting block 40; the first cylinder 42 is connected to the first plate body 41; the connecting rod 47 is connected to the first plate body 41 on the other side of the first cylinder 42; the second plate 48 is connected to the connecting rod 47 on the other side of the first plate body 41; the fixed rod 44 is connected to the second plate 48 on the other side of the connecting rod 47; one end of the movable rod 43 is connected to the first cylinder 42, and the other end is provided in the fixed rod 44 and is slidably connected to the fixed rod 44; a hole 49 is provided on the fixed rod 44; the rotating block 45 passes through the hole 49 and is hinged to the movable rod 43; the mounting block 46 is hinged to the rotating block 45 on the other side of the movable rod 43.

[0034] like Figure 1 、 3 As shown, as a further solution of this embodiment, the adjustment mechanism 5 includes: a second cylinder 51, a lifting rod 52, an adjustment hole 54, and a cross bar 53, wherein: the second cylinder 51 is arranged on the top plate 3; the lifting rod 52 passes through the top plate 3 and is connected to the second cylinder 51, and is slidably connected to the inside of the support rod 2; the support rod 2 is provided with an adjustment hole 54; the cross bar 53 passes through the adjustment hole 54 and is connected to the lifting rod 52; the cross bar 53 is connected to the connecting block 40.

[0035] Furthermore, the fixing rod 44 has magnetic force for conveniently fixing the stainless steel control ring.

[0036] The second cylinder 51 drives the lifting rod 52 to slide in the support rod 2, and the sliding movement inside the support rod 2 drives the cross rod 53 to move in the adjustment hole 54, and the cross rod 53 drives the clamping mechanism 4 to move.

[0037] The first cylinder 42 drives the movable rod 43 to slide in the fixed rod 44 , and the movable rod 43 drives the rotating block 45 to rotate, and the rotating block 45 pushes up or pulls down the mounting block 46 .

[0038] The working process of this embodiment is as follows: first, the second cylinder 51 is controlled to drive the clamping mechanism 4 to move upward; then, the fuel system plunger shaft is placed on the clamping mechanism 4 of the base 1, and the fixing rod 44 attracts the fuel system plunger shaft, effectively maintaining the stability of the fuel system plunger shaft; then, the second cylinder 51 is controlled to drive the clamping mechanism 4 to move downward, so that the fixing rod 44 of the clamping mechanism 4 connected to the connecting block 40 contacts the fuel system plunger shaft, completing the preliminary fixation; then, the first cylinder 42 pulls the mounting block 46, so that the mounting block 46 clamps the fuel system plunger shaft; then, the coating process is carried out.

[0039] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention. In addition, the technical solutions of the various embodiments may be combined with each other, but this must be based on the fact that they can be implemented by a person of ordinary skill in the art. If the combination of technical solutions is inconsistent or cannot be implemented, it shall be deemed that such combination of technical solutions does not exist and is not within the scope of protection claimed by the present invention.

Claims

1. A clamping device for PVD coating of a fuel system plunger shaft, characterized in that: include: Base (1); A support rod (2) is provided on the base (1); A top plate (3) is provided on the support rod (2) on the other side relative to the base (1); an adjusting mechanism (5) connected to the top plate (3); The base (1) is provided with a clamping mechanism (4); The adjusting mechanism (5) is connected to the clamping mechanism (4); The clamping mechanism (4) comprises: a connecting block (40) provided on the base (1); the adjusting mechanism (5) is connected to the connecting block (40); a first plate (41) connected to the connecting block (40); a first cylinder (42) connected to the first plate (41); a connecting rod (47) connected to the first plate (41) on the other side relative to the first cylinder (42); a second plate (48) connected to the connecting rod (47) on the other side relative to the first plate (41); a fixing rod (44), connected to the second plate (48) on the other side relative to the connecting rod (47); a movable rod (43), one end of which is connected to the first cylinder (42), and the other end of which is arranged in the fixed rod (44) and is slidably connected to the fixed rod (44); a hole (49) is provided on the fixed rod (44); a rotating block (45), which passes through the hole (49) and is hinged to the movable rod (43); and a mounting block (46), which is hinged to the rotating block (45) on the other side relative to the movable rod (43).

2. A clamping device for PVD coating of a fuel system plunger shaft according to claim 1, characterized in that: The adjustment mechanism (5) comprises: A second cylinder (51) is provided on the top plate (3); A lifting rod (52) passes through the top plate (3) and is connected to the second cylinder (51), and is slidably connected to the inside of the support rod (2); The support rod (2) is provided with an adjustment hole (54); A crossbar (53) passes through the adjustment hole (54) and is connected to the lifting rod (52); The crossbar (53) is connected to the connecting block (40).

3. The clamping device for PVD coating of a plunger shaft in a fuel system according to claim 1, characterized in that: The fixing rod (44) has magnetic force for conveniently fixing the stainless steel control ring.